10. TROUBLESHOOTING

Display

Name

Definition

 

 

Cause

 

Action

88888

Watchdog

CPU, parts faulty

Fault of parts in servo amplifier

 

Change servo amplifier.

 

 

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm (88888) occurs if power

 

 

 

 

 

 

is switched on after CN1A, CN1B

 

 

 

 

 

 

and CN3 connectors are

 

 

 

 

 

 

disconnected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10.2.3 Remedies for warnings

If AL.E6 or AL.E9 occurs, the servo off status is established. If any other warning occurs, operation can be continued but an alarm may take place or proper operation may not be performed. Eliminate the cause of the warning according to this section. Use the optional servo configuration software to refer to the cause of warning.

Display

Name

Definition

 

 

 

 

Cause

Action

AL.92

Open battery

Absolute position

1.

Battery cable is open.

Repair cable or changed.

 

cable warning

detection system battery

2.

Battery voltage dropped to 2.8V or less.

Change battery.

 

 

voltage is low.

 

 

 

 

 

 

 

 

 

AL.96

Home position

Home position setting

1.

Droop pulses remaining are greater

Remove the cause of droop pulse

 

setting warning

could not be made.

 

than the in-position range setting.

occurrence

 

 

 

2.

Command pulse entered after clearing

Do not enter command pulse

 

 

 

 

of droop pulses.

after clearing of droop pulses.

 

 

 

3.

Creep speed high.

Reduce creep speed.

AL.9F

Battery warning

Voltage of battery for

Battery voltage fell to 3.2V or less.

Change the battery.

 

 

absolute position

 

 

 

 

 

 

 

 

 

 

 

detection system reduced.

 

 

 

 

 

 

 

 

 

AL.E0

Excessive

There is a possibility that

Regenerative power increased to 85% or

1. Reduce frequency of

 

regenerative

regenerative power may

more of permissible regenerative power of

positioning.

 

warning

exceed permissible

built-in regenerative brake resistor or

2. Change regenerative brake

 

 

regenerative power of

regenerative brake option.

option for the one with larger

 

 

built-in regenerative

 

 

 

 

Checking method

 

 

 

capacity.

 

 

 

 

 

 

 

 

 

 

brake resistor or

 

 

Call the status display and check

 

3. Reduce load.

 

 

 

 

regenerative load ratio.

 

 

 

regenerative brake

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

option.

 

 

 

 

 

 

 

 

 

AL.E1

Overload

There is a possibility that

Load increased to 85% or more of overload

Refer to AL.50, AL.51.

 

warning

overload alarm 1 or 2

alarm 1 or 2 occurrence level.

 

 

 

may occur.

 

 

 

Cause, checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refer to AL.50,51.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AL.E3

Absolute position

Absolute position encoder

1. Noise entered the encoder.

Take noise suppression

 

counter warning

pulses faulty.

 

 

 

 

 

 

 

 

measures.

 

 

 

2.

Encoder faulty.

Change servo motor.

AL.E5

ABS time-out

 

1.

PC lader program wrong.

Contact the program.

 

warning

 

2.

ST2 TLC signal mis-wiring

Connect properly.

AL.E6

Servo emergency

EMG-SG are open.

External emergency stop was made valid.

Ensure safety and deactivate

 

stop

 

(EMG-SG opened.)

emergency stop.

AL.E9

Main circuit off

Servo was switched on

 

 

 

 

 

 

 

 

Switch on main circuit power.

 

warning

with main circuit power

 

 

 

 

 

 

 

 

 

 

 

off.

 

 

 

 

 

 

 

 

 

AL.EA

ABS

Servo-on signal (SON)

1.

PC ladder program wrong.

1. Correct the program.

 

servo-on warning

turned on more than 1s

 

 

 

 

 

 

 

 

 

 

2.

SON signal mis-wiring.

2. Connect properly.

 

 

after servo amplifier had

 

 

 

 

 

 

 

 

 

 

 

 

 

entered absolute position

 

 

 

 

 

 

 

 

 

 

 

data transfer mode.

 

 

 

 

 

 

 

 

 

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Mitsubishi Electronics MR-J2S- A instruction manual Remedies for warnings, Al.Ea Abs