10. TROUBLESHOOTING

Display

Name

Definition

 

 

 

 

Cause

Action

AL.17

Board error 2

CPU/parts fault

Faulty parts in the servo amplifier

Change the servo amplifier.

AL.19

Memory error 3

ROM memory fault

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm (AL.17 or AL.19) occurs if

 

 

 

 

 

 

 

power is switched on after CN1A,

 

 

 

 

 

 

 

CN1B and CN3 connectors are

 

 

 

 

 

 

 

disconnected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AL.1A

Motor

Wrong combination

Wrong combination of servo

Use correct combination.

 

combination

of servo anplifier

amplifier and servo motor connected.

 

 

error

and servo motor.

 

 

 

 

 

 

 

 

AL.20

Encoder error 2

Communication

1.

Encoder connector (CN2)

Connect correctly.

 

 

error occurred

 

 

disconnected.

 

 

 

between encoder

2.

Encoder cable faulty

Repair or change the cable.

 

 

and servo amplifier.

 

 

(Wire breakage or shorted)

 

AL.24

Motor outout

Ground fault

1.

Power input wires and servo motor

Connect correctly.

 

ground fault

occurred at the

 

 

output wires are in contact at

 

 

 

servo motor outputs

 

 

main circuit terminal block (TE1).

 

 

 

(U,V and W phases)

2.

Sheathes of servo motor power

Change the cable.

 

 

of the servo

 

 

cables deteriorated, resulting in

 

 

 

amplififer.

 

 

ground fault.

 

 

 

 

3.

Main circuit of servo amplifier

Change the servo amplifier.

 

 

 

 

 

failed.

 

 

 

 

 

 

 

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AL.24 occurs if the servo is

 

 

 

 

 

 

 

switched on after disconnecting

 

 

 

 

 

 

 

the U, V, W power cables from

 

 

 

 

 

 

 

the servo amplifier.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AL.25

Absolute

Absolute position

1.

Reduced voltage of super capacitor

After leaving the alarm occurring for a few

 

position erase

data in error

 

 

in encoder

 

 

 

minutes, switch power off, then on again.

 

 

 

 

 

 

 

 

 

 

Always make home position setting again.

 

 

 

2.

Battery voltage low

Change battery.

 

 

 

3.

Battery cable or battery is faulty.

Always make home position setting again.

 

 

Power was switched

4.

Super capacitor of the absolute

After leaving the alarm occurring for a few

 

 

on for the first time

 

 

position encoder is not charged

minutes, switch power off, then on again.

 

 

in the absolute

 

 

 

 

 

 

 

Always make home position setting again.

 

 

position detection

 

 

 

 

 

 

 

 

 

 

system.

 

 

 

 

 

 

 

 

AL.30

Regenerative

Permissible

1.

Wrong setting of parameter No. 0

Set correctly.

 

alarm

regenerative power

2.

Built-in regenerative brake

Connect correctly

 

 

of the built-in

 

 

resistor or regenerative brake

 

 

 

regenerative brake

 

 

option is not connected.

 

 

 

resistor or

3.

High-duty operation or continuous

1. Reduce the frequency of positioning.

 

 

regenerative brake

 

 

regenerative operation caused the

2. Use the regenerative brake option of

 

 

option is exceeded.

 

 

permissible regenerative power of

larger capacity.

 

 

 

 

 

the regenerative brake option to

3. Reduce the load.

 

 

 

 

 

be exceeded.

 

 

 

 

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Call the status display and check

 

 

 

 

 

 

 

the regenerative load ratio.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Power supply voltage is abnormal.

Review power supply

 

 

 

 

 

MR-J2S-

A:260V or more

 

 

 

 

 

 

MR-J2S-

A1:135V or more

 

 

 

Regenerative

5.

Regenerative transistor faulty.

Change the servo amplifier.

 

 

transistor fault

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1) The regenerative brake option

 

 

 

 

 

 

 

has overheated abnormally.

 

 

 

 

 

 

 

2) The alarm occurs even after

 

 

 

 

 

 

 

removal of the built-in

 

 

 

 

 

 

 

regenerative brake resistor or

 

 

 

 

 

 

 

regenerative brake option.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Built-in regenerative brake

Change servo amplifier or regenerative

 

 

 

 

 

resistor or regenerative brake

brake option.

 

 

 

 

 

option faulty.

 

 

 

Cooling fan stop

7. Unusual overheat due to cooling

1. Change the servo amplifier or cooling

 

 

(MR-J2S-200A 350A)

 

 

fan stop.

 

 

 

fan.

 

 

 

 

 

 

 

 

 

 

2. Reduce ambient temperature.

10 - 8

Page 177
Image 177
Mitsubishi Electronics MR-J2S- A Alarm AL.17 or AL.19 occurs if, CN1B and CN3 connectors are Disconnected, Larger capacity