10. TROUBLESHOOTING

Display

Name

Definition

 

Cause

Action

AL.35

Command

Input pulse

1.

Pulse frequency of the command

Change the command pulse frequency to a

 

pulse frequency

frequency of the

 

pulse is too high.

proper value.

 

error

command pulse is

2. Noise entered command pulses.

Take action against noise.

 

 

too high.

3.

Command device failure

Change the command device.

AL.37

Parameter

Parameter setting is

1.

Servo amplifier fault caused the

Change the servo amplifier.

 

error

wrong.

 

parameter setting to be rewritten.

 

 

 

 

2.

Regenerative brake option not

Set parameter No.0 correctly.

 

 

 

 

used with servo amplifier was

 

 

 

 

 

selected in parameter No.0.

 

AL.45

Main circuit

Main circuit device

1.

Servo amplifier faulty.

Change the servo amplifier.

 

device overheat

overheat

2.

The power supply was turned on

The drive method is reviewed.

 

 

 

 

and off continuously by overloaded

 

 

 

 

 

status.

 

 

 

 

3.

Air cooling fan of servo amplifier

Repair the cooling fan of the servo

 

 

 

 

stops.

amplifier.

AL.46

Servo motor

Servo motor

1.

Ambient temperature of servo

Review environment so that ambient

 

overheat

temperature rise

 

motor is over 40 .

temperature is 0 to 40 .

 

 

actuated the

2.

Servo motor is overloaded.

1. Reduce load.

 

 

thermal protector.

 

 

2. Review operation pattern.

 

 

 

 

 

3. Use servo motor that provides larger

 

 

 

 

 

output.

 

 

 

3.

Thermal protector in encoder is

Change servo motor.

 

 

 

 

faulty.

 

AL.50

Overload 1

Load exceeded overload protection characteristic of servo amplifier. Load ratio 300%:

2.5s or more

Load ratio 200%: 100s or more

1.

Servo amplifier is used in excess

1.

Reduce load.

 

of its continuous output current.

2.

Review operation pattern.

 

 

3. Use servo motor that provides larger

 

 

 

output.

2.

Servo system is instable and

1.

Repeat acceleration/

 

hunting.

 

deceleration to execute auto tuning.

 

 

2.

Change auto tuning response setting.

 

 

3.

Set auto tuning to OFF and make gain

 

 

 

adjustment manually.

3.

Machine struck something.

1.

Review operation pattern.

2.Install limit switches.

4.Wrong connection of servo motor. Connect correctly. Servo amplifier's output terminals

U, V, W do not match servo motor's input terminals U, V, W.

5. Encoder faulty.

 

Change the servo motor.

 

 

Checking method

 

 

 

 

 

 

 

 

 

When the servo motor shaft is

 

 

 

rotated slowly with the servo off,

 

 

 

the cumulative feedback pulses

 

 

 

should vary in proportion to the

 

 

 

rotary angle. If the indication

 

 

 

skips or returns midway, the

 

 

 

encoder is faulty.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Page 179
Image 179
Mitsubishi Electronics MR-J2S- A instruction manual AL.35 Command Input pulse Pulse frequency of the command