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Mitsubishi FR - S500 instruction manual SR5 0

Models: FR - S500

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Mitsubishi FR - S500 instruction manual SR5 0

Contents

SR5 0 Conditions, resulting in death or severe injury This section is specifically about safety mattersCause physical damage only Page Page Page Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2 How to Use the Input SignalsBiases and gains of the frequency setting voltage current Handling of the RS-485 ConnectorStall prevention Frequency jumpOperation mode selection PID control 101 Restart settingMonitoring reference Retry function PWM carrier frequency Applied motor137 To know the operating status at the occurrence of alarm145 Correspondence between digital and actual characters 145Abbreviations WiringJapanese Version Terminal connection diagramFR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R FR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -R Layout and wiring of main circuit terminalsNFB MC Inverter North America VersionFR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA Reduce the output current FR-S540-0.4K to 3.7K-ECR European VersionFR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC R FR-S520S-0.2K to 1.5K-EC RFR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R Main circuit Description of I/O Terminal SpecificationsControl circuit Terminal names in parentheses are those of the EC versionRUN Cables, wiring lengths, crimping terminals, etc How to Use the Main Circuit TerminalsFR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NAWiring instructions Selection of peripheral devices Peripheral devicesL1, N AC Reactor DC Reactor ModelCables mm2 Line-to-line leakage currents To-ground leakage currentsType SP, CF, SF, CP During commercial powerRated sensitivity current ∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgmInverters primary side magnetic contactor MC Power-off and magnetic contactor MCOFF STF STRNFB FR-BAL Regarding noise and the installation of a noise filterNoise reduction examples Grounding precautionsBLF BIFJapanese power harmonic suppression guideline Regarding power harmonicsReceived Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over Conversion Factors for FR-S500 Series Harmonic suppression techniques Harmonic suppression technique requirementRated 6kV No reactor, 100% operation ratioTerminal block layout How to Use the Control Circuit TerminalsM3 A, B, C terminals Al 0.5-6WH Using tweezers, a pair of long Input signals are set to sinkChanging the control logic RUN 24VDC STRSTR R Input Terminals Right The forward/reverse rotation signal isRun start and stop STF, STR, Stop Three-wire type connection STF, STR, Stop STR-SD STF-SDBasic Voltage input 10, 2External frequency selection REX, RH, RM, RL Manual-Automatic SwitchingCurrent input 4, 5, AU AU-SD on OFFREX External commandJapanese version FM Indicator connection and adjustmentOutput waveform of terminal FM CPU NA and EC version AMControl circuit common terminals SD, 5, SE Signal inputs by contactless switchesCurrent input selection AU signal Setting Second function selection RT signal SettingStart self-holding selection Stop signal Setting External thermal relay input Setting Output shut-off MRS signal SettingReset signal Setting Jog operation JOG signal SettingJog operation using external signals PU operation/external operation switching Setting PID control valid terminal SettingWhen connecting the parameter unit Use the optional FR-CB2RS-485 communication System configuration examples4P Twisted pair cable, 4 pairs Wiring of one RS-485 computer and one inverter Wiring methodsMC1 Design InformationCommunication Parameters Only for the Type FunctionsFunction Parameter List Func- Pa- Indica- tion rame- tion ter Minimum Factory Cus Name Setting RangeMinimum Factory Refer Cus Name Setting Range FM AM OHT, OLT, PE, OPT THM, THT, GFPWM Selection functions PID ECL Alarm history 115 ClearCation Func TionNA, EC Com Minimum For details of the program, refer to page 118 onwardsList of Parameters Classified by Purpose of Use Related to monitoring Name Factory Setting Remarks SettingExplanation of Functions Parameters Torque boostMaximum and minimum frequency Parameter Name Factory Setting Setting Range EC versionBase frequency, Base frequency voltage EC version Remarks Range Multi-speed operation to toAcceleration/deceleration time Frequency setting Hz 120 Acceleration Deceleration time s DC injection brake Electronic overcurrent protectionOperation, etc. or the timing of operating Name Factory Starting frequencyLoad pattern selection Jog frequency Name Factory Setting Setting Range RemarksRUN key rotation direction selection Refer to Refer to ,Stall prevention function and current limit function Stall Prevention OL Signal Operation Fast OutputCelerationDe Operation Activated Deceleration Operation Not Activated Regenerative DrivingStall prevention Where, a = 100Set the acceleration/deceleration pattern Acceleration/deceleration patternFunction Description Frequency jump Extended function display selectionSpeed display Setting Biases and gains of the frequency setting voltage currentName Factory Setting Use Pr , calibration parameter C4 forFlicker ... Parameter setting complete How to change the highest frequencyOperationDisplay Set value HzPress the SET key to set the value Voltage gain appears Press the SET key to show the analogKey to return to Turn the setting dial to read another parameterKey twice to show the next parameter Output Terminal Function Parameters Start-time ground fault detection selectionUp-to-frequency sensitivity Output frequency detection Current Detection Function Parameters Parameter Name Factory Setting Remarks RangeOutput current detection functions On OFFZero current detection Monitor display Display Function ParametersLED Press the RUN key to start the inverter Setting dial function selectionRefer to Restart Operation Parameters Restart settingMonitoring reference Maximum output voltage of terminal AM is 5VDCRefer to the following table and set the parameters Setting DescriptionAutomatic restart operation after StfstrOr PU digital preset frequency Remote setting function selectionOperation panel operation procedure Additional Function ParametersPr Setting Frequency setting storage conditionsFunction E 2PROM Input terminal function selection Terminal Function Selection ParametersMRS Setting Signal Functions Related Parameters NameREX JOGOutput terminal function selection Setting Signal Function Operation ParametersSame function may be set to more than one terminal Referred toOperation Selection Function Parameters Pr Setting Number of Retries Alarm Signal OutputRetry function Protective Functions Major Failures for RetriesPWM carrier frequency Parameter Number Setting DescriptionYou can change the motor sound Voltage input selection Applied motorSet the motor used Acceleration/deceleration time, which is a slope up/down toParameter Name Factory Setting Setting Range Remarks Reset selection/PU stop selectionSetting Remarks Reset Selection PU Stop Selection SettingOperation panel Restarting method with Shown Key input fromCooling fan operation selection Parameter write inhibit selection Pr Setting FunctionReverse rotation prevention selection Operation mode selectionFunction LED Indication * PU Mode SignalEXT RUN EXTMRS PU operation interlockX16 Signal Operation Mode Operation mode switching by external signalPID control to PID action overview Setting Basic PID control configuration102 Reverse action PID actionIncreases the manipulated Variable output frequency if Deviation X = set pointDeviation Wiring exampleNegative RUNFUP,FDNParameter setting O signalsName Setting Description 105106 Adjustment procedure107 Calibration exampleStart ENDDetector output calibration Set point input calibration108 Slip compensation Auxiliary Function Parameters11.2 Automatic torque boost selection110 Operating conditionsOrdinary V/F control and torque boost Pr , Pr are valid Calibration Parameters Parameter Name Factory Setting RemarksMotor primary resistance Meter frequency meter calibration Japanese version112 Flicker ... Parameter setting completeMeter frequency meter calibration NA and EC version Operation When the FR-PU04 is used, make calibration with Pr 114Display Erases the alarm history Alarm history clearClear Parameters Parameter clearOperational functions Symbol Switching TypeOperation mode-based functions 14.1 Communication settingsCommunication-related parameters 118119 Description SettingCR LF Operation Run Running Computer programming Communication protocolInverter Monitor Parame Reply data from inverter to computer during data write Data formatReply data from inverter to computer during data read 121Data definitions Signal Ascii Code DescriptionSend data from computer to inverter during data read Control codesSTX ACK ENQ 123Instruction Data 124H7F HFFPage 126 Setting items and set dataFF = Calibra 127HEC Nication TionError Definition Error Code List128 Description DataCommunication error Operation at alarm occurrenceGeneral flowchart Program exampleLocation Selection N8 Pr Operation Command write Operation and speed command writeN9 Pr Speed Command write N8 Pr operation Command write Link start mode selectionN10 Link start mode Setting is enabled when Pr = Selection Explanation of table External14.4 E2PROM write selection Parameter unit display language switching Parameter Unit FR-PU04 SettingN13 Setting Display Language 15.2N15 PU contrast adjustment Setting is enabled when Pr = PU contrast adjustmentPU main display screen data selection N16 100Monitor display and Resetstop key are valid PU disconnection detection/PU setting lockN17 Setting PU Disconnection Detection PU Setting Lock 136 FunctionsError alarm definitions Errors AlarmsMajor failures OC1 FR-PU04OC2 FR-PU04 138OC3 FR-PU04 OV1 FR-PU04OV3 139THM THTOHT FR-PU04 140OLT FR-PU04 OPT FR-PU04For only the type having the RS-485 communication function Minor failures141 PUE142 Er1 FR-PU04 Control Mode Write errors143 144 Er2 FR-PU04 PU/EXT ModeOperator ERR Er3 FR-PU04 Incr I/PCorrespondence between digital and actual characters Resetting the inverterActual Display Motor remains stopped TroubleshootingMotor rotates in opposite direction Speed greatly differs from the settingAcceleration/deceleration is not smooth Motor current is largeOperation panel display is not operating Operation mode is not changed properlyParameter write cannot be performed Motor produces annoying soundPrecautions for maintenance and inspection Precautions for Maintenance and InspectionCheck items Periodic inspectionPressure test Insulation resistance test using meggerDaily and periodic inspection Interval DailyInspection Description 151Interval Daily 1 yearInspection Interval Checking method Checking the inverter and converter modules PreparationModule device numbers and terminals to be checked Part Name Standard Replacement Interval Description Replacement of partsCooling fan Inverter Model No Fan TypeAIR Flow Relays Smoothing capacitorsTypical Measuring Points and Instruments Measurement of main circuit voltages, currents and powersPf2= Pf1=158 Measuring Point Remarks Instrument Reference Measured ValueRH, RM, RL, MRS Measuring PointRES-SD Measuring Remarks Instrument160 CationsPhase 200V power supply Specification ListRatings Phase 400V power supply Single-phase 200V power supply Single-phase 100V power supply Common specifications NA, EC Outline Drawings 168 Parameter unit FR-PU04 Outline drawing Panel cut dimension drawing170 InstructionsPeripheral Selecting Instructions Selecting InstructionsDisuse of power factor improving capacitor power capacitor Installation of thermal relayHandling of primary side magnetic contactor Handling of secondary side magnetic contactorWiring Cable thickness and wiring distanceOperating Instructions OperationPower supply InstallationRectifying the motor insulation Inverter-driven 400V class motorSuppressing the surge voltage on the inverter side 176 AppendixData Code Computer Func- Parameter tion NumberExtension Link DataData Code Computer Link Parameter Extension 178Read 179 180 181 Link Parameter Extension Setting Data Code 7F/FFData Code Computer Func Name Link Data TionPrint Date Manual Number Revision Manual number is given on the bottom left of the back cover