Print Date Manual Number Revision | Mitsubishi FR

REVISIONS

*The manual number is given on the bottom left of the back cover.

Print Date	*Manual Number		Revision
Mar, 2000	IB(NA)-0600027-A	First edition
Jun., 2000	IB(NA)-0600027-B
Jun., 2000	IB(NA)-0600027-B	Addition
		Single-phase 100V power input specifications
Mar., 2001	IB(NA)-0600027-C
Mar., 2001	IB(NA)-0600027-C	Addition
		3-phase 400V power input specifications

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Image 191

Mitsubishi FR - S500 Manual number is given on the bottom left of the back cover, Print Date Manual Number Revision

Contents

SR5 0 Cause physical damage only This section is specifically about safety mattersConditions, resulting in death or severe injury Page Page Page Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2 How to Use the Input Signals Frequency jump Handling of the RS-485 ConnectorBiases and gains of the frequency setting voltage current Stall prevention Retry function PWM carrier frequency Applied motor Restart settingOperation mode selection PID control 101 Monitoring reference Correspondence between digital and actual characters 145 To know the operating status at the occurrence of alarm137 145 Abbreviations Wiring FR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R Terminal connection diagramJapanese Version NFB MC Layout and wiring of main circuit terminalsFR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -R FR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R North America VersionInverter FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA Reduce the output current FR-S540-0.4K to 3.7K-ECR European Version FR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R FR-S520S-0.2K to 1.5K-EC RFR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC R Terminal names in parentheses are those of the EC version Description of I/O Terminal SpecificationsMain circuit Control circuit RUN FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NA How to Use the Main Circuit TerminalsCables, wiring lengths, crimping terminals, etc FR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R Wiring instructions Selection of peripheral devices Peripheral devices Cables mm2 AC Reactor DC Reactor ModelL1, N Line-to-line leakage currents To-ground leakage currents ∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgm During commercial powerType SP, CF, SF, CP Rated sensitivity current STF STR Power-off and magnetic contactor MCInverters primary side magnetic contactor MC OFF NFB FR-BAL Regarding noise and the installation of a noise filter BIF Grounding precautionsNoise reduction examples BLF Japanese power harmonic suppression guideline Regarding power harmonics Received Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over Conversion Factors for FR-S500 Series No reactor, 100% operation ratio Harmonic suppression technique requirementHarmonic suppression techniques Rated 6kV M3 A, B, C terminals Al 0.5-6WH How to Use the Control Circuit TerminalsTerminal block layout Changing the control logic Input signals are set to sinkUsing tweezers, a pair of long RUN 24VDC STR STR R Run start and stop STF, STR, Stop Right The forward/reverse rotation signal isInput Terminals Three-wire type connection STF, STR, Stop STR-SD STF-SD Basic Voltage input 10, 2 AU-SD on OFF Manual-Automatic SwitchingExternal frequency selection REX, RH, RM, RL Current input 4, 5, AU REX External command Japanese version FM Indicator connection and adjustment Output waveform of terminal FM CPU NA and EC version AM Control circuit common terminals SD, 5, SE Signal inputs by contactless switches Start self-holding selection Stop signal Setting Second function selection RT signal SettingCurrent input selection AU signal Setting External thermal relay input Setting Output shut-off MRS signal Setting Jog operation using external signals Jog operation JOG signal SettingReset signal Setting Use the optional FR-CB2 PID control valid terminal SettingPU operation/external operation switching Setting When connecting the parameter unit 4P Twisted pair cable, 4 pairs System configuration examplesRS-485 communication Wiring of one RS-485 computer and one inverter Wiring methods MC1 Design Information Communication Parameters Only for the Type Functions Function Parameter List Func- Pa- Indica- tion rame- tion ter Minimum Factory Cus Name Setting Range Minimum Factory Refer Cus Name Setting Range FM AM PWM THM, THT, GFOHT, OLT, PE, OPT Selection functions PID ECL Alarm history 115 Clear NA, EC Func TionCation Com Minimum For details of the program, refer to page 118 onwards List of Parameters Classified by Purpose of Use Related to monitoring Torque boost SettingName Factory Setting Remarks Explanation of Functions Parameters Base frequency, Base frequency voltage Parameter Name Factory Setting Setting Range EC versionMaximum and minimum frequency EC version Remarks Range Multi-speed operation to to Acceleration/deceleration time Frequency setting Hz 120 Acceleration Deceleration time s Operation, etc. or the timing of operating Electronic overcurrent protectionDC injection brake Name Factory Starting frequency Load pattern selection Refer to Refer to , Name Factory Setting Setting Range RemarksJog frequency RUN key rotation direction selection Deceleration Operation Not Activated Regenerative Driving Stall Prevention OL Signal Operation Fast OutputStall prevention function and current limit function CelerationDe Operation Activated Stall prevention Where, a = 100 Function Description Acceleration/deceleration patternSet the acceleration/deceleration pattern Frequency jump Extended function display selection Speed display Use Pr , calibration parameter C4 for Biases and gains of the frequency setting voltage currentSetting Name Factory Setting Set value Hz How to change the highest frequencyFlicker ... Parameter setting complete OperationDisplay Press the SET key to set the value Voltage gain appears Press the SET key to show the analog Key twice to show the next parameter Turn the setting dial to read another parameterKey to return to Up-to-frequency sensitivity Start-time ground fault detection selectionOutput Terminal Function Parameters Output frequency detection On OFF Parameter Name Factory Setting Remarks RangeCurrent Detection Function Parameters Output current detection functions Zero current detection LED Display Function ParametersMonitor display Refer to Setting dial function selectionPress the RUN key to start the inverter Maximum output voltage of terminal AM is 5VDC Restart settingRestart Operation Parameters Monitoring reference Stfstr Setting DescriptionRefer to the following table and set the parameters Automatic restart operation after Additional Function Parameters Remote setting function selectionOr PU digital preset frequency Operation panel operation procedure Function E 2PROM Frequency setting storage conditionsPr Setting Input terminal function selection Terminal Function Selection Parameters JOG Setting Signal Functions Related Parameters NameMRS REX Referred to Setting Signal Function Operation ParametersOutput terminal function selection Same function may be set to more than one terminal Protective Functions Major Failures for Retries Pr Setting Number of Retries Alarm Signal OutputOperation Selection Function Parameters Retry function You can change the motor sound Parameter Number Setting DescriptionPWM carrier frequency Acceleration/deceleration time, which is a slope up/down to Applied motorVoltage input selection Set the motor used Reset Selection PU Stop Selection Setting Reset selection/PU stop selectionParameter Name Factory Setting Setting Range Remarks Setting Remarks Operation panel Restarting method with Shown Key input from Cooling fan operation selection Parameter write inhibit selection Pr Setting Function Reverse rotation prevention selection Operation mode selection RUN EXT Mode SignalFunction LED Indication * PU EXT MRS PU operation interlock PID control to Operation mode switching by external signalX16 Signal Operation Mode 102 Setting Basic PID control configurationPID action overview Variable output frequency if Deviation X = set point PID actionReverse action Increases the manipulated RUNFUP,FDN Wiring exampleDeviation Negative 105 O signalsParameter setting Name Setting Description 106 Adjustment procedure END Calibration example107 Start 108 Set point input calibrationDetector output calibration Automatic torque boost selection Auxiliary Function ParametersSlip compensation 11.2 Ordinary V/F control and torque boost Pr , Pr are valid Operating conditions110 Meter frequency meter calibration Japanese version Parameter Name Factory Setting RemarksCalibration Parameters Motor primary resistance 112 Flicker ... Parameter setting complete Meter frequency meter calibration NA and EC version Display When the FR-PU04 is used, make calibration with Pr 114Operation Parameter clear Alarm history clearErases the alarm history Clear Parameters Operational functions Symbol Switching Type Operation mode-based functions 118 Communication settings14.1 Communication-related parameters CR LF Description Setting119 Inverter Monitor Parame Computer programming Communication protocolOperation Run Running 121 Data formatReply data from inverter to computer during data write Reply data from inverter to computer during data read Control codes Signal Ascii Code DescriptionData definitions Send data from computer to inverter during data read STX ACK ENQ 123 HFF 124Instruction Data H7FPage FF = Setting items and set data126 Nication Tion 127Calibra HEC Description Data Error Code ListError Definition 128 Program example Operation at alarm occurrenceCommunication error General flowchart N9 Pr Speed Command write Operation and speed command writeLocation Selection N8 Pr Operation Command write Explanation of table External Link start mode selectionN8 Pr operation Command write N10 Link start mode Setting is enabled when Pr = Selection 14.4 E2PROM write selection 15.2 Parameter Unit FR-PU04 SettingParameter unit display language switching N13 Setting Display Language N16 100 PU contrast adjustmentN15 PU contrast adjustment Setting is enabled when Pr = PU main display screen data selection N17 Setting PU Disconnection Detection PU Setting Lock PU disconnection detection/PU setting lockMonitor display and Resetstop key are valid 136 Functions OC1 FR-PU04 Errors AlarmsError alarm definitions Major failures OV1 FR-PU04 138OC2 FR-PU04 OC3 FR-PU04 THT 139OV3 THM OPT FR-PU04 140OHT FR-PU04 OLT FR-PU04 PUE Minor failuresFor only the type having the RS-485 communication function 141 142 143 Write errorsEr1 FR-PU04 Control Mode Er3 FR-PU04 Incr I/P Er2 FR-PU04 PU/EXT Mode144 Operator ERR Actual Display Resetting the inverterCorrespondence between digital and actual characters Motor remains stopped Troubleshooting Motor current is large Speed greatly differs from the settingMotor rotates in opposite direction Acceleration/deceleration is not smooth Motor produces annoying sound Operation mode is not changed properlyOperation panel display is not operating Parameter write cannot be performed Periodic inspection Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Check items Interval Daily Insulation resistance test using meggerPressure test Daily and periodic inspection Daily 1 year 151Inspection Description Interval Inspection Interval Module device numbers and terminals to be checked Checking the inverter and converter modules PreparationChecking method Inverter Model No Fan Type Replacement of partsPart Name Standard Replacement Interval Description Cooling fan AIR Flow Relays Smoothing capacitors Typical Measuring Points and Instruments Measurement of main circuit voltages, currents and powers Measuring Point Remarks Instrument Reference Measured Value Pf1=Pf2= 158 Measuring Remarks Instrument Measuring PointRH, RM, RL, MRS RES-SD 160 Cations Ratings Specification ListPhase 200V power supply Phase 400V power supply Single-phase 200V power supply Single-phase 100V power supply Common specifications NA, EC Outline Drawings 168 Parameter unit FR-PU04 Outline drawing Panel cut dimension drawing 170 Instructions Peripheral Selecting Instructions Selecting Instructions Handling of secondary side magnetic contactor Installation of thermal relayDisuse of power factor improving capacitor power capacitor Handling of primary side magnetic contactor Operation Cable thickness and wiring distanceWiring Operating Instructions Power supply Installation Suppressing the surge voltage on the inverter side Inverter-driven 400V class motorRectifying the motor insulation 176 Appendix Link Data Func- Parameter tion NumberData Code Computer Extension Read 178Data Code Computer Link Parameter Extension 179 180 Name Link Data Tion Link Parameter Extension Setting Data Code 7F/FF181 Data Code Computer Func Print Date Manual Number Revision Manual number is given on the bottom left of the back cover

REVISIONS

*The manual number is given on the bottom left of the back cover.

Print Date

*Manual Number

Revision