Manuals / Mitsubishi / Computer Equipment / Power Supply

Mitsubishi FR - S500 Parameter unit FR-PU04 Outline drawing, Panel cut dimension drawing

Models: FR - S500

1 191

Page 178

Parameter unit (FR-PU04)
<Outline drawing>	<Panel cut dimension drawing>

			24		(0.73)
	15	10.5	(0.97)	13	(0.73)
72 (2.83)	(0.59)	(0.41)	48 (1.89)	(0.51)	18.5
	125(4.92)	80 (3.15) 21.5 (0.85)		14.5 (0.57)	18.5	20 (0.79)	17 (0.67)
				5-M3 hole
				Effective depth 4.5
			40 (1.57)

16.5
(0.65)
11.75	23.75 (0.93)
11.75		1.5 (0.06)
(0.46)			5-		4 hole
			5-		4 hole

81.5 (3.21)	1.25	13 (0.51)	1.5	(0.06)
	(0.05)

	40 (1.57)

(Unit:mm (inches))

Choose the mounting screws whose length will not exceed the effective depth of the mounting threads.

169

Page 178

Image 178

Mitsubishi FR - S500 instruction manual Parameter unit FR-PU04 Outline drawing, Panel cut dimension drawing

Contents

SR5 0 Conditions, resulting in death or severe injury This section is specifically about safety mattersCause physical damage only Page Page Page How to Use the Input Signals Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2Stall prevention Handling of the RS-485 ConnectorBiases and gains of the frequency setting voltage current Frequency jumpMonitoring reference Restart settingOperation mode selection PID control 101 Retry function PWM carrier frequency Applied motor145 To know the operating status at the occurrence of alarm137 Correspondence between digital and actual characters 145Wiring AbbreviationsJapanese Version Terminal connection diagramFR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R FR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -R Layout and wiring of main circuit terminalsNFB MC Inverter North America VersionFR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA Reduce the output current European Version FR-S540-0.4K to 3.7K-ECRFR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC R FR-S520S-0.2K to 1.5K-EC RFR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R Control circuit Description of I/O Terminal SpecificationsMain circuit Terminal names in parentheses are those of the EC versionRUN FR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R How to Use the Main Circuit TerminalsCables, wiring lengths, crimping terminals, etc FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NAWiring instructions Peripheral devices Selection of peripheral devicesL1, N AC Reactor DC Reactor ModelCables mm2 To-ground leakage currents Line-to-line leakage currentsRated sensitivity current During commercial powerType SP, CF, SF, CP ∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgmOFF Power-off and magnetic contactor MCInverters primary side magnetic contactor MC STF STRRegarding noise and the installation of a noise filter NFB FR-BALBLF Grounding precautionsNoise reduction examples BIFRegarding power harmonics Japanese power harmonic suppression guidelineReceived Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over Conversion Factors for FR-S500 Series Rated 6kV Harmonic suppression technique requirementHarmonic suppression techniques No reactor, 100% operation ratioTerminal block layout How to Use the Control Circuit TerminalsM3 A, B, C terminals Al 0.5-6WH Using tweezers, a pair of long Input signals are set to sinkChanging the control logic STR RUN 24VDCSTR R Input Terminals Right The forward/reverse rotation signal isRun start and stop STF, STR, Stop Three-wire type connection STF, STR, Stop STF-SD STR-SDVoltage input 10, 2 BasicCurrent input 4, 5, AU Manual-Automatic SwitchingExternal frequency selection REX, RH, RM, RL AU-SD on OFFExternal command REXIndicator connection and adjustment Japanese version FMOutput waveform of terminal FM NA and EC version AM CPUSignal inputs by contactless switches Control circuit common terminals SD, 5, SECurrent input selection AU signal Setting Second function selection RT signal SettingStart self-holding selection Stop signal Setting Output shut-off MRS signal Setting External thermal relay input SettingReset signal Setting Jog operation JOG signal SettingJog operation using external signals When connecting the parameter unit PID control valid terminal SettingPU operation/external operation switching Setting Use the optional FR-CB2RS-485 communication System configuration examples4P Twisted pair cable, 4 pairs Wiring methods Wiring of one RS-485 computer and one inverterDesign Information MC1Functions Communication Parameters Only for the TypeFunction Parameter List Minimum Factory Cus Name Setting Range Func- Pa- Indica- tion rame- tion terMinimum Factory Refer Cus Name Setting Range FM AM OHT, OLT, PE, OPT THM, THT, GFPWM Selection functions PID Alarm history 115 Clear ECLCation Func TionNA, EC For details of the program, refer to page 118 onwards Com MinimumList of Parameters Classified by Purpose of Use Related to monitoring Explanation of Functions Parameters SettingName Factory Setting Remarks Torque boostMaximum and minimum frequency Parameter Name Factory Setting Setting Range EC versionBase frequency, Base frequency voltage EC version Multi-speed operation to to Remarks RangeAcceleration/deceleration time Frequency setting Hz 120 Acceleration Deceleration time s DC injection brake Electronic overcurrent protectionOperation, etc. or the timing of operating Starting frequency Name FactoryLoad pattern selection RUN key rotation direction selection Name Factory Setting Setting Range RemarksJog frequency Refer to Refer to ,CelerationDe Operation Activated Stall Prevention OL Signal Operation Fast OutputStall prevention function and current limit function Deceleration Operation Not Activated Regenerative DrivingStall prevention 100 Where, a =Set the acceleration/deceleration pattern Acceleration/deceleration patternFunction Description Extended function display selection Frequency jumpSpeed display Name Factory Setting Biases and gains of the frequency setting voltage currentSetting Use Pr , calibration parameter C4 forOperationDisplay How to change the highest frequencyFlicker ... Parameter setting complete Set value HzVoltage gain appears Press the SET key to show the analog Press the SET key to set the valueKey to return to Turn the setting dial to read another parameterKey twice to show the next parameter Output Terminal Function Parameters Start-time ground fault detection selectionUp-to-frequency sensitivity Output frequency detection Output current detection functions Parameter Name Factory Setting Remarks RangeCurrent Detection Function Parameters On OFFZero current detection Monitor display Display Function ParametersLED Press the RUN key to start the inverter Setting dial function selectionRefer to Monitoring reference Restart settingRestart Operation Parameters Maximum output voltage of terminal AM is 5VDCAutomatic restart operation after Setting DescriptionRefer to the following table and set the parameters StfstrOperation panel operation procedure Remote setting function selectionOr PU digital preset frequency Additional Function ParametersPr Setting Frequency setting storage conditionsFunction E 2PROM Terminal Function Selection Parameters Input terminal function selectionREX Setting Signal Functions Related Parameters NameMRS JOGSame function may be set to more than one terminal Setting Signal Function Operation ParametersOutput terminal function selection Referred toRetry function Pr Setting Number of Retries Alarm Signal OutputOperation Selection Function Parameters Protective Functions Major Failures for RetriesPWM carrier frequency Parameter Number Setting DescriptionYou can change the motor sound Set the motor used Applied motorVoltage input selection Acceleration/deceleration time, which is a slope up/down toSetting Remarks Reset selection/PU stop selectionParameter Name Factory Setting Setting Range Remarks Reset Selection PU Stop Selection SettingKey input from Operation panel Restarting method with ShownCooling fan operation selection Pr Setting Function Parameter write inhibit selectionOperation mode selection Reverse rotation prevention selectionEXT Mode SignalFunction LED Indication * PU RUN EXTPU operation interlock MRSX16 Signal Operation Mode Operation mode switching by external signalPID control to PID action overview Setting Basic PID control configuration102 Increases the manipulated PID actionReverse action Variable output frequency if Deviation X = set pointNegative Wiring exampleDeviation RUNFUP,FDNName Setting Description O signalsParameter setting 105Adjustment procedure 106Start Calibration example107 ENDDetector output calibration Set point input calibration108 11.2 Auxiliary Function ParametersSlip compensation Automatic torque boost selection110 Operating conditionsOrdinary V/F control and torque boost Pr , Pr are valid Motor primary resistance Parameter Name Factory Setting RemarksCalibration Parameters Meter frequency meter calibration Japanese versionFlicker ... Parameter setting complete 112Meter frequency meter calibration NA and EC version Operation When the FR-PU04 is used, make calibration with Pr 114Display Clear Parameters Alarm history clearErases the alarm history Parameter clearSymbol Switching Type Operational functionsOperation mode-based functions Communication-related parameters Communication settings14.1 118119 Description SettingCR LF Operation Run Running Computer programming Communication protocolInverter Monitor Parame Reply data from inverter to computer during data read Data formatReply data from inverter to computer during data write 121Send data from computer to inverter during data read Signal Ascii Code DescriptionData definitions Control codes123 STX ACK ENQH7F 124Instruction Data HFFPage 126 Setting items and set dataFF = HEC 127Calibra Nication Tion128 Error Code ListError Definition Description DataGeneral flowchart Operation at alarm occurrenceCommunication error Program exampleLocation Selection N8 Pr Operation Command write Operation and speed command writeN9 Pr Speed Command write N10 Link start mode Setting is enabled when Pr = Selection Link start mode selectionN8 Pr operation Command write Explanation of table External14.4 E2PROM write selection N13 Setting Display Language Parameter Unit FR-PU04 SettingParameter unit display language switching 15.2PU main display screen data selection PU contrast adjustmentN15 PU contrast adjustment Setting is enabled when Pr = N16 100Monitor display and Resetstop key are valid PU disconnection detection/PU setting lockN17 Setting PU Disconnection Detection PU Setting Lock Functions 136Major failures Errors AlarmsError alarm definitions OC1 FR-PU04OC3 FR-PU04 138OC2 FR-PU04 OV1 FR-PU04THM 139OV3 THTOLT FR-PU04 140OHT FR-PU04 OPT FR-PU04141 Minor failuresFor only the type having the RS-485 communication function PUE142 Er1 FR-PU04 Control Mode Write errors143 Operator ERR Er2 FR-PU04 PU/EXT Mode144 Er3 FR-PU04 Incr I/PCorrespondence between digital and actual characters Resetting the inverterActual Display Troubleshooting Motor remains stoppedAcceleration/deceleration is not smooth Speed greatly differs from the settingMotor rotates in opposite direction Motor current is largeParameter write cannot be performed Operation mode is not changed properlyOperation panel display is not operating Motor produces annoying soundCheck items Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Periodic inspectionDaily and periodic inspection Insulation resistance test using meggerPressure test Interval DailyInterval 151Inspection Description Daily 1 yearInspection Interval Checking method Checking the inverter and converter modules PreparationModule device numbers and terminals to be checked Cooling fan Replacement of partsPart Name Standard Replacement Interval Description Inverter Model No Fan TypeAIR Flow Smoothing capacitors RelaysMeasurement of main circuit voltages, currents and powers Typical Measuring Points and Instruments158 Pf1=Pf2= Measuring Point Remarks Instrument Reference Measured ValueRES-SD Measuring PointRH, RM, RL, MRS Measuring Remarks InstrumentCations 160Phase 200V power supply Specification ListRatings Phase 400V power supply Single-phase 200V power supply Single-phase 100V power supply Common specifications NA, EC Outline Drawings 168 Panel cut dimension drawing Parameter unit FR-PU04 Outline drawingInstructions 170Selecting Instructions Peripheral Selecting InstructionsHandling of primary side magnetic contactor Installation of thermal relayDisuse of power factor improving capacitor power capacitor Handling of secondary side magnetic contactorOperating Instructions Cable thickness and wiring distanceWiring OperationInstallation Power supplyRectifying the motor insulation Inverter-driven 400V class motorSuppressing the surge voltage on the inverter side Appendix 176Extension Func- Parameter tion NumberData Code Computer Link DataData Code Computer Link Parameter Extension 178Read 179 180 Data Code Computer Func Link Parameter Extension Setting Data Code 7F/FF181 Name Link Data TionManual number is given on the bottom left of the back cover Print Date Manual Number Revision

Parameter unit (FR-PU04)

<Outline drawing>

<Panel cut dimension drawing>