Mitsubishi FR - S500 guide

NOTE

To prevent a malfunction due to noise, keep the signal cables more than 10cm (3.94inches) away from the power cables.

FR-S510W-0.1K to 0.75K-NA

NFB MC

Motor

Power supply

R

U

S

V

IM

W

Earth

(Ground)

REMARKS

•To ensure safety, connect the power input to the inverter via a magnetic contactor and earth leakage circuit breaker or no-fuse breaker, and use the magnetic contactor to switch power on-off.

•The output is three-phase 200V.

1.2.2 Layout and wiring of main circuit terminals

	FR-S520-0.1K, 0.2K, 0.4K, 0.75K-NA	FR-S520-1.5K, 2.2K, 3.7K-NA
	FR-S520-0.1K, 0.2K, 0.4K, 0.75K-NA	FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-NA (R)
		FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-NA (R)

	Jumper		Jumper
			Jumper
		N	P
N	P1	P	P1
			P1
			R	S	T	U	V	W

R

S

T

U

V

W

IM

IM

Power

Motor

Power

Motor

supply

supply

FR-S510W-0.1K, 0.2K, 0.4K-NA

FR-S510W-0.75K-NA

N

P

N

P

R

S

U

V

W

R

S

U

V

W

IM

Power

Motor

IM

supply

Power

Motor

supply

CAUTION

•The power supply cables must be connected to R, S, T. If they are connected to U, V, W, the inverter will be damaged. (Phase sequence need not be matched.)

•Connect the motor to U, V, W.

Turning on the forward rotation switch (signal) at this time rotates the motor counterclockwise when viewed from the load shaft.

1

5

Image 14

Mitsubishi FR - S500 instruction manual FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA

Contents

SR5 0 Cause physical damage only This section is specifically about safety mattersConditions, resulting in death or severe injury Page Page Page How to Use the Input Signals Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2 Stall prevention Handling of the RS-485 ConnectorBiases and gains of the frequency setting voltage current Frequency jump Monitoring reference Restart settingOperation mode selection PID control 101 Retry function PWM carrier frequency Applied motor 145 To know the operating status at the occurrence of alarm137 Correspondence between digital and actual characters 145 Wiring Abbreviations FR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R Terminal connection diagramJapanese Version NFB MC Layout and wiring of main circuit terminalsFR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -R FR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R North America VersionInverter FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA Reduce the output current European Version FR-S540-0.4K to 3.7K-ECR FR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R FR-S520S-0.2K to 1.5K-EC RFR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC R Control circuit Description of I/O Terminal SpecificationsMain circuit Terminal names in parentheses are those of the EC version RUN FR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R How to Use the Main Circuit TerminalsCables, wiring lengths, crimping terminals, etc FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NA Wiring instructions Peripheral devices Selection of peripheral devices Cables mm2 AC Reactor DC Reactor ModelL1, N To-ground leakage currents Line-to-line leakage currents Rated sensitivity current During commercial powerType SP, CF, SF, CP ∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgm OFF Power-off and magnetic contactor MCInverters primary side magnetic contactor MC STF STR Regarding noise and the installation of a noise filter NFB FR-BAL BLF Grounding precautionsNoise reduction examples BIF Regarding power harmonics Japanese power harmonic suppression guideline Received Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over Conversion Factors for FR-S500 Series Rated 6kV Harmonic suppression technique requirementHarmonic suppression techniques No reactor, 100% operation ratio M3 A, B, C terminals Al 0.5-6WH How to Use the Control Circuit TerminalsTerminal block layout Changing the control logic Input signals are set to sinkUsing tweezers, a pair of long STR RUN 24VDC STR R Run start and stop STF, STR, Stop Right The forward/reverse rotation signal isInput Terminals Three-wire type connection STF, STR, Stop STF-SD STR-SD Voltage input 10, 2 Basic Current input 4, 5, AU Manual-Automatic SwitchingExternal frequency selection REX, RH, RM, RL AU-SD on OFF External command REX Indicator connection and adjustment Japanese version FM Output waveform of terminal FM NA and EC version AM CPU Signal inputs by contactless switches Control circuit common terminals SD, 5, SE Start self-holding selection Stop signal Setting Second function selection RT signal SettingCurrent input selection AU signal Setting Output shut-off MRS signal Setting External thermal relay input Setting Jog operation using external signals Jog operation JOG signal SettingReset signal Setting When connecting the parameter unit PID control valid terminal SettingPU operation/external operation switching Setting Use the optional FR-CB2 4P Twisted pair cable, 4 pairs System configuration examplesRS-485 communication Wiring methods Wiring of one RS-485 computer and one inverter Design Information MC1 Functions Communication Parameters Only for the Type Function Parameter List Minimum Factory Cus Name Setting Range Func- Pa- Indica- tion rame- tion ter Minimum Factory Refer Cus Name Setting Range FM AM PWM THM, THT, GFOHT, OLT, PE, OPT Selection functions PID Alarm history 115 Clear ECL NA, EC Func TionCation For details of the program, refer to page 118 onwards Com Minimum List of Parameters Classified by Purpose of Use Related to monitoring Explanation of Functions Parameters SettingName Factory Setting Remarks Torque boost Base frequency, Base frequency voltage Parameter Name Factory Setting Setting Range EC versionMaximum and minimum frequency EC version Multi-speed operation to to Remarks Range Acceleration/deceleration time Frequency setting Hz 120 Acceleration Deceleration time s Operation, etc. or the timing of operating Electronic overcurrent protectionDC injection brake Starting frequency Name Factory Load pattern selection RUN key rotation direction selection Name Factory Setting Setting Range RemarksJog frequency Refer to Refer to , CelerationDe Operation Activated Stall Prevention OL Signal Operation Fast OutputStall prevention function and current limit function Deceleration Operation Not Activated Regenerative Driving Stall prevention 100 Where, a = Function Description Acceleration/deceleration patternSet the acceleration/deceleration pattern Extended function display selection Frequency jump Speed display Name Factory Setting Biases and gains of the frequency setting voltage currentSetting Use Pr , calibration parameter C4 for OperationDisplay How to change the highest frequencyFlicker ... Parameter setting complete Set value Hz Voltage gain appears Press the SET key to show the analog Press the SET key to set the value Key twice to show the next parameter Turn the setting dial to read another parameterKey to return to Up-to-frequency sensitivity Start-time ground fault detection selectionOutput Terminal Function Parameters Output frequency detection Output current detection functions Parameter Name Factory Setting Remarks RangeCurrent Detection Function Parameters On OFF Zero current detection LED Display Function ParametersMonitor display Refer to Setting dial function selectionPress the RUN key to start the inverter Monitoring reference Restart settingRestart Operation Parameters Maximum output voltage of terminal AM is 5VDC Automatic restart operation after Setting DescriptionRefer to the following table and set the parameters Stfstr Operation panel operation procedure Remote setting function selectionOr PU digital preset frequency Additional Function Parameters Function E 2PROM Frequency setting storage conditionsPr Setting Terminal Function Selection Parameters Input terminal function selection REX Setting Signal Functions Related Parameters NameMRS JOG Same function may be set to more than one terminal Setting Signal Function Operation ParametersOutput terminal function selection Referred to Retry function Pr Setting Number of Retries Alarm Signal OutputOperation Selection Function Parameters Protective Functions Major Failures for Retries You can change the motor sound Parameter Number Setting DescriptionPWM carrier frequency Set the motor used Applied motorVoltage input selection Acceleration/deceleration time, which is a slope up/down to Setting Remarks Reset selection/PU stop selectionParameter Name Factory Setting Setting Range Remarks Reset Selection PU Stop Selection Setting Key input from Operation panel Restarting method with Shown Cooling fan operation selection Pr Setting Function Parameter write inhibit selection Operation mode selection Reverse rotation prevention selection EXT Mode SignalFunction LED Indication * PU RUN EXT PU operation interlock MRS PID control to Operation mode switching by external signalX16 Signal Operation Mode 102 Setting Basic PID control configurationPID action overview Increases the manipulated PID actionReverse action Variable output frequency if Deviation X = set point Negative Wiring exampleDeviation RUNFUP,FDN Name Setting Description O signalsParameter setting 105 Adjustment procedure 106 Start Calibration example107 END 108 Set point input calibrationDetector output calibration 11.2 Auxiliary Function ParametersSlip compensation Automatic torque boost selection Ordinary V/F control and torque boost Pr , Pr are valid Operating conditions110 Motor primary resistance Parameter Name Factory Setting RemarksCalibration Parameters Meter frequency meter calibration Japanese version Flicker ... Parameter setting complete 112 Meter frequency meter calibration NA and EC version Display When the FR-PU04 is used, make calibration with Pr 114Operation Clear Parameters Alarm history clearErases the alarm history Parameter clear Symbol Switching Type Operational functions Operation mode-based functions Communication-related parameters Communication settings14.1 118 CR LF Description Setting119 Inverter Monitor Parame Computer programming Communication protocolOperation Run Running Reply data from inverter to computer during data read Data formatReply data from inverter to computer during data write 121 Send data from computer to inverter during data read Signal Ascii Code DescriptionData definitions Control codes 123 STX ACK ENQ H7F 124Instruction Data HFFPage FF = Setting items and set data126 HEC 127Calibra Nication Tion 128 Error Code ListError Definition Description Data General flowchart Operation at alarm occurrenceCommunication error Program example N9 Pr Speed Command write Operation and speed command writeLocation Selection N8 Pr Operation Command write N10 Link start mode Setting is enabled when Pr = Selection Link start mode selectionN8 Pr operation Command write Explanation of table External 14.4 E2PROM write selection N13 Setting Display Language Parameter Unit FR-PU04 SettingParameter unit display language switching 15.2 PU main display screen data selection PU contrast adjustmentN15 PU contrast adjustment Setting is enabled when Pr = N16 100 N17 Setting PU Disconnection Detection PU Setting Lock PU disconnection detection/PU setting lockMonitor display and Resetstop key are valid Functions 136 Major failures Errors AlarmsError alarm definitions OC1 FR-PU04 OC3 FR-PU04 138OC2 FR-PU04 OV1 FR-PU04 THM 139OV3 THT OLT FR-PU04 140OHT FR-PU04 OPT FR-PU04 141 Minor failuresFor only the type having the RS-485 communication function PUE 142 143 Write errorsEr1 FR-PU04 Control Mode Operator ERR Er2 FR-PU04 PU/EXT Mode144 Er3 FR-PU04 Incr I/P Actual Display Resetting the inverterCorrespondence between digital and actual characters Troubleshooting Motor remains stopped Acceleration/deceleration is not smooth Speed greatly differs from the settingMotor rotates in opposite direction Motor current is large Parameter write cannot be performed Operation mode is not changed properlyOperation panel display is not operating Motor produces annoying sound Check items Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Periodic inspection Daily and periodic inspection Insulation resistance test using meggerPressure test Interval Daily Interval 151Inspection Description Daily 1 year Inspection Interval Module device numbers and terminals to be checked Checking the inverter and converter modules PreparationChecking method Cooling fan Replacement of partsPart Name Standard Replacement Interval Description Inverter Model No Fan Type AIR Flow Smoothing capacitors Relays Measurement of main circuit voltages, currents and powers Typical Measuring Points and Instruments 158 Pf1=Pf2= Measuring Point Remarks Instrument Reference Measured Value RES-SD Measuring PointRH, RM, RL, MRS Measuring Remarks Instrument Cations 160 Ratings Specification ListPhase 200V power supply Phase 400V power supply Single-phase 200V power supply Single-phase 100V power supply Common specifications NA, EC Outline Drawings 168 Panel cut dimension drawing Parameter unit FR-PU04 Outline drawing Instructions 170 Selecting Instructions Peripheral Selecting Instructions Handling of primary side magnetic contactor Installation of thermal relayDisuse of power factor improving capacitor power capacitor Handling of secondary side magnetic contactor Operating Instructions Cable thickness and wiring distanceWiring Operation Installation Power supply Suppressing the surge voltage on the inverter side Inverter-driven 400V class motorRectifying the motor insulation Appendix 176 Extension Func- Parameter tion NumberData Code Computer Link Data Read 178Data Code Computer Link Parameter Extension 179 180 Data Code Computer Func Link Parameter Extension Setting Data Code 7F/FF181 Name Link Data Tion Manual number is given on the bottom left of the back cover Print Date Manual Number Revision