SR5 0
Conditions, resulting in death or severe injury
This section is specifically about safety matters
Cause physical damage only
Page
Page
Page
Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2
How to Use the Input Signals
Biases and gains of the frequency setting voltage current
Handling of the RS-485 Connector
Stall prevention
Frequency jump
Operation mode selection PID control 101
Restart setting
Monitoring reference
Retry function PWM carrier frequency Applied motor
137
To know the operating status at the occurrence of alarm
145
Correspondence between digital and actual characters 145
Abbreviations
Wiring
Japanese Version
Terminal connection diagram
FR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R
FR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -R
Layout and wiring of main circuit terminals
NFB MC
Inverter
North America Version
FR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R
FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA
Reduce the output current
FR-S540-0.4K to 3.7K-ECR
European Version
FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC R
FR-S520S-0.2K to 1.5K-EC R
FR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R
Main circuit
Description of I/O Terminal Specifications
Control circuit
Terminal names in parentheses are those of the EC version
RUN
Cables, wiring lengths, crimping terminals, etc
How to Use the Main Circuit Terminals
FR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R
FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NA
Wiring instructions
Selection of peripheral devices
Peripheral devices
L1, N
AC Reactor DC Reactor Model
Cables mm2
Line-to-line leakage currents
To-ground leakage currents
Type SP, CF, SF, CP
During commercial power
Rated sensitivity current
∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgm
Inverters primary side magnetic contactor MC
Power-off and magnetic contactor MC
OFF
STF STR
NFB FR-BAL
Regarding noise and the installation of a noise filter
Noise reduction examples
Grounding precautions
BLF
BIF
Japanese power harmonic suppression guideline
Regarding power harmonics
Received Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over
Conversion Factors for FR-S500 Series
Harmonic suppression techniques
Harmonic suppression technique requirement
Rated 6kV
No reactor, 100% operation ratio
Terminal block layout
How to Use the Control Circuit Terminals
M3 A, B, C terminals Al 0.5-6WH
Using tweezers, a pair of long
Input signals are set to sink
Changing the control logic
RUN 24VDC
STR
STR R
Input Terminals
Right The forward/reverse rotation signal is
Run start and stop STF, STR, Stop
Three-wire type connection STF, STR, Stop
STR-SD
STF-SD
Basic
Voltage input 10, 2
External frequency selection REX, RH, RM, RL
Manual-Automatic Switching
Current input 4, 5, AU
AU-SD on OFF
REX
External command
Japanese version FM
Indicator connection and adjustment
Output waveform of terminal FM
CPU
NA and EC version AM
Control circuit common terminals SD, 5, SE
Signal inputs by contactless switches
Current input selection AU signal Setting
Second function selection RT signal Setting
Start self-holding selection Stop signal Setting
External thermal relay input Setting
Output shut-off MRS signal Setting
Reset signal Setting
Jog operation JOG signal Setting
Jog operation using external signals
PU operation/external operation switching Setting
PID control valid terminal Setting
When connecting the parameter unit
Use the optional FR-CB2
RS-485 communication
System configuration examples
4P Twisted pair cable, 4 pairs
Wiring of one RS-485 computer and one inverter
Wiring methods
MC1
Design Information
Communication Parameters Only for the Type
Functions
Function Parameter List
Func- Pa- Indica- tion rame- tion ter
Minimum Factory Cus Name Setting Range
Minimum Factory Refer Cus Name Setting Range
FM AM
OHT, OLT, PE, OPT
THM, THT, GF
PWM
Selection functions
PID
ECL
Alarm history 115 Clear
Cation
Func Tion
NA, EC
Com Minimum
For details of the program, refer to page 118 onwards
List of Parameters Classified by Purpose of Use
Related to monitoring
Name Factory Setting Remarks
Setting
Explanation of Functions Parameters
Torque boost
Maximum and minimum frequency
Parameter Name Factory Setting Setting Range EC version
Base frequency, Base frequency voltage
EC version
Remarks Range
Multi-speed operation to to
Acceleration/deceleration time
Frequency setting Hz 120 Acceleration Deceleration time s
DC injection brake
Electronic overcurrent protection
Operation, etc. or the timing of operating
Name Factory
Starting frequency
Load pattern selection
Jog frequency
Name Factory Setting Setting Range Remarks
RUN key rotation direction selection
Refer to Refer to ,
Stall prevention function and current limit function
Stall Prevention OL Signal Operation Fast Output
CelerationDe Operation Activated
Deceleration Operation Not Activated Regenerative Driving
Stall prevention
Where, a =
100
Set the acceleration/deceleration pattern
Acceleration/deceleration pattern
Function Description
Frequency jump
Extended function display selection
Speed display
Setting
Biases and gains of the frequency setting voltage current
Name Factory Setting
Use Pr , calibration parameter C4 for
Flicker ... Parameter setting complete
How to change the highest frequency
OperationDisplay
Set value Hz
Press the SET key to set the value
Voltage gain appears Press the SET key to show the analog
Key to return to
Turn the setting dial to read another parameter
Key twice to show the next parameter
Output Terminal Function Parameters
Start-time ground fault detection selection
Up-to-frequency sensitivity
Output frequency detection
Current Detection Function Parameters
Parameter Name Factory Setting Remarks Range
Output current detection functions
On OFF
Zero current detection
Monitor display
Display Function Parameters
LED
Press the RUN key to start the inverter
Setting dial function selection
Refer to
Restart Operation Parameters
Restart setting
Monitoring reference
Maximum output voltage of terminal AM is 5VDC
Refer to the following table and set the parameters
Setting Description
Automatic restart operation after
Stfstr
Or PU digital preset frequency
Remote setting function selection
Operation panel operation procedure
Additional Function Parameters
Pr Setting
Frequency setting storage conditions
Function E 2PROM
Input terminal function selection
Terminal Function Selection Parameters
MRS
Setting Signal Functions Related Parameters Name
REX
JOG
Output terminal function selection
Setting Signal Function Operation Parameters
Same function may be set to more than one terminal
Referred to
Operation Selection Function Parameters
Pr Setting Number of Retries Alarm Signal Output
Retry function
Protective Functions Major Failures for Retries
PWM carrier frequency
Parameter Number Setting Description
You can change the motor sound
Voltage input selection
Applied motor
Set the motor used
Acceleration/deceleration time, which is a slope up/down to
Parameter Name Factory Setting Setting Range Remarks
Reset selection/PU stop selection
Setting Remarks
Reset Selection PU Stop Selection Setting
Operation panel Restarting method with Shown
Key input from
Cooling fan operation selection
Parameter write inhibit selection
Pr Setting Function
Reverse rotation prevention selection
Operation mode selection
Function LED Indication * PU
Mode Signal
EXT
RUN EXT
MRS
PU operation interlock
X16 Signal Operation Mode
Operation mode switching by external signal
PID control to
PID action overview
Setting Basic PID control configuration
102
Reverse action
PID action
Increases the manipulated
Variable output frequency if Deviation X = set point
Deviation
Wiring example
Negative
RUNFUP,FDN
Parameter setting
O signals
Name Setting Description
105
106
Adjustment procedure
107
Calibration example
Start
END
Detector output calibration
Set point input calibration
108
Slip compensation
Auxiliary Function Parameters
11.2
Automatic torque boost selection
110
Operating conditions
Ordinary V/F control and torque boost Pr , Pr are valid
Calibration Parameters
Parameter Name Factory Setting Remarks
Motor primary resistance
Meter frequency meter calibration Japanese version
112
Flicker ... Parameter setting complete
Meter frequency meter calibration NA and EC version
Operation
When the FR-PU04 is used, make calibration with Pr 114
Display
Erases the alarm history
Alarm history clear
Clear Parameters
Parameter clear
Operational functions
Symbol Switching Type
Operation mode-based functions
14.1
Communication settings
Communication-related parameters
118
119
Description Setting
CR LF
Operation Run Running
Computer programming Communication protocol
Inverter Monitor Parame
Reply data from inverter to computer during data write
Data format
Reply data from inverter to computer during data read
121
Data definitions
Signal Ascii Code Description
Send data from computer to inverter during data read
Control codes
STX ACK ENQ
123
Instruction Data
124
H7F
HFF
Page
126
Setting items and set data
FF =
Calibra
127
HEC
Nication Tion
Error Definition
Error Code List
128
Description Data
Communication error
Operation at alarm occurrence
General flowchart
Program example
Location Selection N8 Pr Operation Command write
Operation and speed command write
N9 Pr Speed Command write
N8 Pr operation Command write
Link start mode selection
N10 Link start mode Setting is enabled when Pr = Selection
Explanation of table External
14.4 E2PROM write selection
Parameter unit display language switching
Parameter Unit FR-PU04 Setting
N13 Setting Display Language
15.2
N15 PU contrast adjustment Setting is enabled when Pr =
PU contrast adjustment
PU main display screen data selection
N16 100
Monitor display and Resetstop key are valid
PU disconnection detection/PU setting lock
N17 Setting PU Disconnection Detection PU Setting Lock
136
Functions
Error alarm definitions
Errors Alarms
Major failures
OC1 FR-PU04
OC2 FR-PU04
138
OC3 FR-PU04
OV1 FR-PU04
OV3
139
THM
THT
OHT FR-PU04
140
OLT FR-PU04
OPT FR-PU04
For only the type having the RS-485 communication function
Minor failures
141
PUE
142
Er1 FR-PU04 Control Mode
Write errors
143
144
Er2 FR-PU04 PU/EXT Mode
Operator ERR
Er3 FR-PU04 Incr I/P
Correspondence between digital and actual characters
Resetting the inverter
Actual Display
Motor remains stopped
Troubleshooting
Motor rotates in opposite direction
Speed greatly differs from the setting
Acceleration/deceleration is not smooth
Motor current is large
Operation panel display is not operating
Operation mode is not changed properly
Parameter write cannot be performed
Motor produces annoying sound
Precautions for maintenance and inspection
Precautions for Maintenance and Inspection
Check items
Periodic inspection
Pressure test
Insulation resistance test using megger
Daily and periodic inspection
Interval Daily
Inspection Description
151
Interval
Daily 1 year
Inspection Interval
Checking method
Checking the inverter and converter modules Preparation
Module device numbers and terminals to be checked
Part Name Standard Replacement Interval Description
Replacement of parts
Cooling fan
Inverter Model No Fan Type
AIR Flow
Relays
Smoothing capacitors
Typical Measuring Points and Instruments
Measurement of main circuit voltages, currents and powers
Pf2=
Pf1=
158
Measuring Point Remarks Instrument Reference Measured Value
RH, RM, RL, MRS
Measuring Point
RES-SD
Measuring Remarks Instrument
160
Cations
Phase 200V power supply
Specification List
Ratings
Phase 400V power supply
Single-phase 200V power supply
Single-phase 100V power supply
Common specifications
NA, EC
Outline Drawings
168
Parameter unit FR-PU04 Outline drawing
Panel cut dimension drawing
170
Instructions
Peripheral Selecting Instructions
Selecting Instructions
Disuse of power factor improving capacitor power capacitor
Installation of thermal relay
Handling of primary side magnetic contactor
Handling of secondary side magnetic contactor
Wiring
Cable thickness and wiring distance
Operating Instructions
Operation
Power supply
Installation
Rectifying the motor insulation
Inverter-driven 400V class motor
Suppressing the surge voltage on the inverter side
176
Appendix
Data Code Computer
Func- Parameter tion Number
Extension
Link Data
Data Code Computer Link Parameter Extension
178
Read
179
180
181
Link Parameter Extension Setting Data Code 7F/FF
Data Code Computer Func
Name Link Data Tion
Print Date Manual Number Revision
Manual number is given on the bottom left of the back cover