SR5 0
Cause physical damage only
This section is specifically about safety matters
Conditions, resulting in death or severe injury
Page
Page
Page
Multi-speed setting RL, RM, RH, REX signals Setting 0, 1, 2
How to Use the Input Signals
Frequency jump
Handling of the RS-485 Connector
Biases and gains of the frequency setting voltage current
Stall prevention
Retry function PWM carrier frequency Applied motor
Restart setting
Operation mode selection PID control 101
Monitoring reference
Correspondence between digital and actual characters 145
To know the operating status at the occurrence of alarm
137
145
Abbreviations
Wiring
FR-S520-0.1K to 3.7K -R -C FR-S540-0.4K to 3.7K -R
Terminal connection diagram
Japanese Version
NFB MC
Layout and wiring of main circuit terminals
FR-S520S-0.1K to 1.5K -R -C FR-S510W-0.1K to 0.75K -R
FR-S520-0.1K to 3.7K-NA FR-S540-0.4K to 3.7K-NA R
North America Version
Inverter
FR-S510W-0.1K, 0.2K, 0.4K-NA FR-S510W-0.75K-NA
Reduce the output current
FR-S540-0.4K to 3.7K-ECR
European Version
FR-S520S-0.2K, 0.4K, 0.75K-EC R FR-S520S-1.5K-EC R
FR-S520S-0.2K to 1.5K-EC R
FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC R
Terminal names in parentheses are those of the EC version
Description of I/O Terminal Specifications
Main circuit
Control circuit
RUN
FR-S510W-0.1K to 0.75K -R FR-S510W-0.1K to 0.75K-NA
How to Use the Main Circuit Terminals
Cables, wiring lengths, crimping terminals, etc
FR-S520S-0.1K to 1.5K -R FR-S520S-0.2K to 1.5K-EC R
Wiring instructions
Selection of peripheral devices
Peripheral devices
Cables mm2
AC Reactor DC Reactor Model
L1, N
Line-to-line leakage currents
To-ground leakage currents
∆ n ≥ 10 ⋅ lg1+Ign+lg2+lgm
During commercial power
Type SP, CF, SF, CP
Rated sensitivity current
STF STR
Power-off and magnetic contactor MC
Inverters primary side magnetic contactor MC
OFF
NFB FR-BAL
Regarding noise and the installation of a noise filter
BIF
Grounding precautions
Noise reduction examples
BLF
Japanese power harmonic suppression guideline
Regarding power harmonics
Received Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over
Conversion Factors for FR-S500 Series
No reactor, 100% operation ratio
Harmonic suppression technique requirement
Harmonic suppression techniques
Rated 6kV
M3 A, B, C terminals Al 0.5-6WH
How to Use the Control Circuit Terminals
Terminal block layout
Changing the control logic
Input signals are set to sink
Using tweezers, a pair of long
RUN 24VDC
STR
STR R
Run start and stop STF, STR, Stop
Right The forward/reverse rotation signal is
Input Terminals
Three-wire type connection STF, STR, Stop
STR-SD
STF-SD
Basic
Voltage input 10, 2
AU-SD on OFF
Manual-Automatic Switching
External frequency selection REX, RH, RM, RL
Current input 4, 5, AU
REX
External command
Japanese version FM
Indicator connection and adjustment
Output waveform of terminal FM
CPU
NA and EC version AM
Control circuit common terminals SD, 5, SE
Signal inputs by contactless switches
Start self-holding selection Stop signal Setting
Second function selection RT signal Setting
Current input selection AU signal Setting
External thermal relay input Setting
Output shut-off MRS signal Setting
Jog operation using external signals
Jog operation JOG signal Setting
Reset signal Setting
Use the optional FR-CB2
PID control valid terminal Setting
PU operation/external operation switching Setting
When connecting the parameter unit
4P Twisted pair cable, 4 pairs
System configuration examples
RS-485 communication
Wiring of one RS-485 computer and one inverter
Wiring methods
MC1
Design Information
Communication Parameters Only for the Type
Functions
Function Parameter List
Func- Pa- Indica- tion rame- tion ter
Minimum Factory Cus Name Setting Range
Minimum Factory Refer Cus Name Setting Range
FM AM
PWM
THM, THT, GF
OHT, OLT, PE, OPT
Selection functions
PID
ECL
Alarm history 115 Clear
NA, EC
Func Tion
Cation
Com Minimum
For details of the program, refer to page 118 onwards
List of Parameters Classified by Purpose of Use
Related to monitoring
Torque boost
Setting
Name Factory Setting Remarks
Explanation of Functions Parameters
Base frequency, Base frequency voltage
Parameter Name Factory Setting Setting Range EC version
Maximum and minimum frequency
EC version
Remarks Range
Multi-speed operation to to
Acceleration/deceleration time
Frequency setting Hz 120 Acceleration Deceleration time s
Operation, etc. or the timing of operating
Electronic overcurrent protection
DC injection brake
Name Factory
Starting frequency
Load pattern selection
Refer to Refer to ,
Name Factory Setting Setting Range Remarks
Jog frequency
RUN key rotation direction selection
Deceleration Operation Not Activated Regenerative Driving
Stall Prevention OL Signal Operation Fast Output
Stall prevention function and current limit function
CelerationDe Operation Activated
Stall prevention
Where, a =
100
Function Description
Acceleration/deceleration pattern
Set the acceleration/deceleration pattern
Frequency jump
Extended function display selection
Speed display
Use Pr , calibration parameter C4 for
Biases and gains of the frequency setting voltage current
Setting
Name Factory Setting
Set value Hz
How to change the highest frequency
Flicker ... Parameter setting complete
OperationDisplay
Press the SET key to set the value
Voltage gain appears Press the SET key to show the analog
Key twice to show the next parameter
Turn the setting dial to read another parameter
Key to return to
Up-to-frequency sensitivity
Start-time ground fault detection selection
Output Terminal Function Parameters
Output frequency detection
On OFF
Parameter Name Factory Setting Remarks Range
Current Detection Function Parameters
Output current detection functions
Zero current detection
LED
Display Function Parameters
Monitor display
Refer to
Setting dial function selection
Press the RUN key to start the inverter
Maximum output voltage of terminal AM is 5VDC
Restart setting
Restart Operation Parameters
Monitoring reference
Stfstr
Setting Description
Refer to the following table and set the parameters
Automatic restart operation after
Additional Function Parameters
Remote setting function selection
Or PU digital preset frequency
Operation panel operation procedure
Function E 2PROM
Frequency setting storage conditions
Pr Setting
Input terminal function selection
Terminal Function Selection Parameters
JOG
Setting Signal Functions Related Parameters Name
MRS
REX
Referred to
Setting Signal Function Operation Parameters
Output terminal function selection
Same function may be set to more than one terminal
Protective Functions Major Failures for Retries
Pr Setting Number of Retries Alarm Signal Output
Operation Selection Function Parameters
Retry function
You can change the motor sound
Parameter Number Setting Description
PWM carrier frequency
Acceleration/deceleration time, which is a slope up/down to
Applied motor
Voltage input selection
Set the motor used
Reset Selection PU Stop Selection Setting
Reset selection/PU stop selection
Parameter Name Factory Setting Setting Range Remarks
Setting Remarks
Operation panel Restarting method with Shown
Key input from
Cooling fan operation selection
Parameter write inhibit selection
Pr Setting Function
Reverse rotation prevention selection
Operation mode selection
RUN EXT
Mode Signal
Function LED Indication * PU
EXT
MRS
PU operation interlock
PID control to
Operation mode switching by external signal
X16 Signal Operation Mode
102
Setting Basic PID control configuration
PID action overview
Variable output frequency if Deviation X = set point
PID action
Reverse action
Increases the manipulated
RUNFUP,FDN
Wiring example
Deviation
Negative
105
O signals
Parameter setting
Name Setting Description
106
Adjustment procedure
END
Calibration example
107
Start
108
Set point input calibration
Detector output calibration
Automatic torque boost selection
Auxiliary Function Parameters
Slip compensation
11.2
Ordinary V/F control and torque boost Pr , Pr are valid
Operating conditions
110
Meter frequency meter calibration Japanese version
Parameter Name Factory Setting Remarks
Calibration Parameters
Motor primary resistance
112
Flicker ... Parameter setting complete
Meter frequency meter calibration NA and EC version
Display
When the FR-PU04 is used, make calibration with Pr 114
Operation
Parameter clear
Alarm history clear
Erases the alarm history
Clear Parameters
Operational functions
Symbol Switching Type
Operation mode-based functions
118
Communication settings
14.1
Communication-related parameters
CR LF
Description Setting
119
Inverter Monitor Parame
Computer programming Communication protocol
Operation Run Running
121
Data format
Reply data from inverter to computer during data write
Reply data from inverter to computer during data read
Control codes
Signal Ascii Code Description
Data definitions
Send data from computer to inverter during data read
STX ACK ENQ
123
HFF
124
Instruction Data
H7F
Page
FF =
Setting items and set data
126
Nication Tion
127
Calibra
HEC
Description Data
Error Code List
Error Definition
128
Program example
Operation at alarm occurrence
Communication error
General flowchart
N9 Pr Speed Command write
Operation and speed command write
Location Selection N8 Pr Operation Command write
Explanation of table External
Link start mode selection
N8 Pr operation Command write
N10 Link start mode Setting is enabled when Pr = Selection
14.4 E2PROM write selection
15.2
Parameter Unit FR-PU04 Setting
Parameter unit display language switching
N13 Setting Display Language
N16 100
PU contrast adjustment
N15 PU contrast adjustment Setting is enabled when Pr =
PU main display screen data selection
N17 Setting PU Disconnection Detection PU Setting Lock
PU disconnection detection/PU setting lock
Monitor display and Resetstop key are valid
136
Functions
OC1 FR-PU04
Errors Alarms
Error alarm definitions
Major failures
OV1 FR-PU04
138
OC2 FR-PU04
OC3 FR-PU04
THT
139
OV3
THM
OPT FR-PU04
140
OHT FR-PU04
OLT FR-PU04
PUE
Minor failures
For only the type having the RS-485 communication function
141
142
143
Write errors
Er1 FR-PU04 Control Mode
Er3 FR-PU04 Incr I/P
Er2 FR-PU04 PU/EXT Mode
144
Operator ERR
Actual Display
Resetting the inverter
Correspondence between digital and actual characters
Motor remains stopped
Troubleshooting
Motor current is large
Speed greatly differs from the setting
Motor rotates in opposite direction
Acceleration/deceleration is not smooth
Motor produces annoying sound
Operation mode is not changed properly
Operation panel display is not operating
Parameter write cannot be performed
Periodic inspection
Precautions for Maintenance and Inspection
Precautions for maintenance and inspection
Check items
Interval Daily
Insulation resistance test using megger
Pressure test
Daily and periodic inspection
Daily 1 year
151
Inspection Description
Interval
Inspection Interval
Module device numbers and terminals to be checked
Checking the inverter and converter modules Preparation
Checking method
Inverter Model No Fan Type
Replacement of parts
Part Name Standard Replacement Interval Description
Cooling fan
AIR Flow
Relays
Smoothing capacitors
Typical Measuring Points and Instruments
Measurement of main circuit voltages, currents and powers
Measuring Point Remarks Instrument Reference Measured Value
Pf1=
Pf2=
158
Measuring Remarks Instrument
Measuring Point
RH, RM, RL, MRS
RES-SD
160
Cations
Ratings
Specification List
Phase 200V power supply
Phase 400V power supply
Single-phase 200V power supply
Single-phase 100V power supply
Common specifications
NA, EC
Outline Drawings
168
Parameter unit FR-PU04 Outline drawing
Panel cut dimension drawing
170
Instructions
Peripheral Selecting Instructions
Selecting Instructions
Handling of secondary side magnetic contactor
Installation of thermal relay
Disuse of power factor improving capacitor power capacitor
Handling of primary side magnetic contactor
Operation
Cable thickness and wiring distance
Wiring
Operating Instructions
Power supply
Installation
Suppressing the surge voltage on the inverter side
Inverter-driven 400V class motor
Rectifying the motor insulation
176
Appendix
Link Data
Func- Parameter tion Number
Data Code Computer
Extension
Read
178
Data Code Computer Link Parameter Extension
179
180
Name Link Data Tion
Link Parameter Extension Setting Data Code 7F/FF
181
Data Code Computer Func
Print Date Manual Number Revision
Manual number is given on the bottom left of the back cover