Toshiba W7 manual

W7 Adjustable Speed Drive Installation

and Operation Manual

Document Number: 57442-000

Date: June, 2005

Contents

Main Introduction Important Notice About This Manual Manuals Purpose and Scope Contacting Toshibas Customer Support Center TOSHIBA INTERNATIONAL CORPORATION W7 Adjustable Speed Drive Table of Contents Page General Safety Information Special Symbols Electrical Hazard Symbol ! ! Explosion Hazard Symbol Qualified Personnel Equipment Inspection Handling and Storage Page Installation Precautions Location and Ambient Requirements Mounting Requirements Conductor Requirements and Grounding Power Connections Protection System Integration Precautions Personnel Protection System Setup Requirements Operational and Maintenance Precautions Service Life Information Motor Characteristics Pulse Width Modulation Operation Overload Protection Adjustment Power Factor Correction Light Load Conditions ASD Characteristics Over-current Protectio n ASD Capacity Installation and Connections Installation Notes Mounting the ASD CAUTION Connecting the ASD System Grounding Power Connections Lead Length Specifications Startup and Test Control Terminal Strip I/O and Control I/O Terminal Descriptions Page TB 1 { { W7 ASD Control CNU1/1A and CNU2/2A Pinout Control Board CNU1/1A and CNU2/2A pinout (RJ-45 connectors). CN3 Pinout CN3 of the Control Board is used for RS232/RS485 serial communications. CN7 Pinout Page Page Electronic Operator Interface EOI Features EOI Operation | EOI Remote Mounting Remote EOI Required Hardware EOI Mounting Hardware Bezel Plate Mounting Hardware Extender Cables EOI Installation Precautions EOI Remote Mounting w/o the ASD-MTG-KIT EOI Dimensions (mounting) EOI Remote Mounting using the ASD-MTG-KIT EOI ASD-MTG-KIT Dimensions (mounting) Correct Incorrect Bezel Plate Bezel Plate 4.25 System Operation Operation (Local) Read and understand all safety warnings before operating this equipment! Default Setting Changes Page System Configuration and Menu Options Root Menus { Frequency Command Screen { { Monitor Screen Program Screen Program Menu Navigation Setup Fundamental #2 Fundamental #1 F P PID Setup Trip History SYSTEM INFORMATION Trip History Display Attributes Version Monitor Selection U Type Reset Command and Frequency Settings F REQUENCY S Speed Reference Setpoints FREQUENCY SETTINGS Reference Priority Reference Priority Se lection 0200 Reference Priority Jog Operation M OTOR S COMMUNICATIONS SETTINGS ASD Number 0802 COMMUNICATIONS SETTINGS Communication Interval (logic) 0805 F EEDBACK S P ROTECTION S Input Terminals Output Terminals Terminal Delays (Input) Terminal Delays (Output) AM/FM P RESET S S PECIAL C Page W7 ASD Direct Access/Communication Numbers Page Page Page Page W7 ASD Parameter Descriptions 420 mA Loss Selection Abnormal Speed Detection Filter Time 420 mA Loss Selection 420 mA Speed Reference Abnormal Speed Detection Fi lter Time Acceleration Time #1 Acceleration Time #1 Accel #2 Time Acceleration Accel #2 Time Page Accel/Decel #1/#2 Switching Frequency Accel/Decel #1/#2 Switching Frequency Adding Input Selection Accel/Decel #2 Pattern Accel/Decel Special Display Resolution Adding Input Selection AM Terminal Assignment AM Terminal Assignment ASD Number AM Terminal Adjustment ASD Number ASD Wait Time ASD Wait Time Base Frequency #1 ASD Typeform Autotune Control Setting Autotune Enable Base Frequency #2 Base Frequency #2 Base Frequency #4 Base Frequency #3 Base Frequency #4 BIN Speed Frequency Setpoint #1 BIN Speed Frequency Setpoint #1 BIN Speed Frequency Setpoint #2 BIN Speed Frequency Setpoint #2 BIN Speed Reference Setpoint #1 BIN Speed Reference Setpoint #1 BIN Torque Reference Reference #2 BIN Speed Reference Reference #2 BIN Torque Reference Reference #1 BIN Torque Reference Reference #1 BIN Torque Reference Reference #2 BIN Torque Reference Reference #2 Brake Fault Internal Timer Brake Fault Internal Timer Commercial (Power) Hold Time Break/Make Auto Restart Command Mode Commercial (Power) Hold Time Commercial (Power) Wait Time Commercial (Power) Wait Time Communication Interval (TTL) Communications Data Type Communication Interval (TTL) Communications Reference Setpoint #1 Communications Reference Setpoint #1 Communications Reference Selection Communications Reference Setpoint #2 Communications Reference Selection Communications Frequency Setpoint #1 Communications Frequency Setpoint #1 CPU Version Communications Frequency Setpoint #2 Cooling Fan Control Continuing Stall Period Cumulative Run-timer Alarm Setting Cumulative Run-timer Alarm Setting DC Injection Braking Time DC Injection Braking Current DC Injection Braking Start Frequency DC Injection Braking Time DC Injection on at Direction Change DC Injection on at Direction Change Differential (D) Gain Deceleration Time #1 Decel Time #2 Delay Filter Direction Priority Direction Priority Disable Forward Run/Disable Reverse Run Disable Forward Run/Disable Reverse Run Dynamic Braking Enable Dynamic Braking Enable Dynamic Braking Resistance Capacity Dynamic Braking Resistance Dynamic Braking Resistance Capacity Earth Fault Alarm Level Earth Fault Alarm Level Earth Fault Trip Level Earth Fault Alarm Tim e Earth Fault Trip D elay Earth Fault Trip Level Electronic Thermal Protection #1 Electronic Thermal Protection #1 Electronic Thermal Protection #4 Electronic Thermal Protection #2 Electronic Thermal Protection #3 Electronic Thermal Protection #4 Emergency Off Mode Emergency Off Mode Error Detect Time Emergency Off Mode Time End Frequency Error Detect Time Fault Detect Station Number Fault Detect Station Number FL On Delay FL Off Delay FL On Delay FL Terminal FL Terminal FM Terminal Adjustment FM Terminal Assign m ent FM Terminal Adjust ment FP Terminal Assignment FM Terminal Assignment Frequency Display Resolution FP Terminal Adjust ment Frequency Command Panel Frequency Display Resolution Frequency Mode #1 Frequency Mode #1 F Terminal Frequency Mode (#2) F Terminal F Terminal Delay F Terminal Delay Input Feedback Selection Hz Per User-defined Unit Input Feedback Selection Input Terminal Priorit y Input Terminal Priority Interlock with ST Inrush Current Suppression Time (MS Relay Delay) Integral (I) Gain Interlock with ST Jog Run Frequency Jog Run Frequency Jump Frequency #1 Jog Stop Control Jump Frequency #1 Jump Frequency #2 Jump Frequency #2 Jump Frequency #3 Bandwidth Jump Frequency #3 Jump Frequency #1 Bandwidth Jump Frequency #2 Bandwidth LCD Contrast LCD Contrast Low Current Trip LCD/LED Display Select LED Option Override Multiplication Gain Lock-on Rate Low Current Trip Threshold Low Current Trip Threshold Low Output Disable Boost Level Low Current Trip Threshold Time Lower Deviation Limit Lower Limit Frequency Low Output Disable Boost Time Low Output Disable Boost Time Low Output Disable Selection Low Output Disable Delay Time Low Output Disable Feedback Level Low Output Disable Restart Delay Time Low Output Disable Start Level Low Output Disable Start Level Maximum Output Voltage #1 Low Speed Signal Output Fre quency Main EEPROM Version Maximum Output Frequency Maximum Output Voltage #2 Maximum Output Voltage #2 Motor 150% Time Limit Maximum Output Voltage #3 Maximum Output Voltage #4 Mode 1/2 Switching Frequency Motor Capacity (kW) Motor Capacity (kW) Motor Constant #4 Motor Constant #1 Motor Constant #2 Motor Constant #3 Motor Constant #5 Motor Constant #5 Motor Type Motor Shaft Stationary Control Motor Type Multiplying Inpu t Selection Multiplying Input Selection Number of Motor Poles Number of Moto r Poles Number of Retries Number of Retries OUT1 Off Delay ON Terminal OUT1 Off Delay OUT1 On Delay OUT1 On Delay OUT2 Terminal OUT1 Terminal OUT2 Off Delay OUT2 On Delay OUT4 Off Delay OUT4 Off Delay OUT5 On Delay OUT4 On Delay OUT4 Terminal OUT5 Off Delay OUT5 Terminal OUT5 Terminal OUT7 Off Delay OUT6 Off Delay OUT6 On Delay OUT6 Terminal OUT7 On Delay OUT7 On Delay Output Short Circuit Test Duration OUT7 Terminal Output Phase Loss Detection Output Short Circuit Test Overcurrent Stall Level Overcurrent Stall Level Overtorque Trip Overload Reduction Starting Frequency Overspeed Detection Frequency Range Overtorque Detection Time Overtorque Trip/A larm Level (negative torque) Overtorque Trip/Ala rm Level (negative torque) Overvoltage Stall Level Overtorque Trip/A larm Level (positive torque) Overvoltage Stall Overvoltage Stall Level Overvoltage Stall Level (fast) Overvoltage Stall Level (fast) Panel Reset Selection Panel Acceleration/Deceleration Select Panel Direction Panel Operation Inhi bit Selection Panel Stop Pattern Panel Stop Pattern PG Input Phases Panel V/f Group Selection Parity (RS232/RS485/TTL) PG Disconnect Detection Selection PG Number of Pulses PG Number of Pulses PG Speed Frequency Setpoint #1 PG Speed Frequency Setpoint #1 Encoder PG Speed Frequency Setpoint #2 PID Feedback PG Speed Frequency Setpoint #2 PG Speed Reference Setpoint #1 PG Speed Reference Setpoint #2 Power-Line Sw itching Power-Line Switching Power-Line Switching Frequency Power-Line Switching Freque ncy Preset Speed #1 Preset Speed #1 Preset Speed #2 Preset Speed #2 Preset Speed #3 Preset Speed #3 Preset Speed #7 Preset Speed #4 Preset Speed #5 Preset Speed #6 Preset Speed #8 Preset Speed #8 Preset Speed #12 Preset Speed #9 Preset Speed #10 Preset Speed #11 Preset Speed #13 Preset Speed #13 Proportional (P) Gain Preset Speed #14 Preset Speed #15 Preset Speed Mode Control PWM Carrier Frequency PWM Carrier Frequency Receive Address Ramped PWM Enable Carrier-Frequency Derate Threshold Frequency Receive Address Reference Priority Selection Reference Priority Selection Release (brake) After Run Timer Release (brake) After Run Timer RES Terminal RES Terminal Ridethrough Time RES Terminal Delay Ridethrough Mode Ridethrough Time RR Speed Frequency Setpoint #1 RR Speed Frequency Setpoint #1 RR Speed Frequency Setpoint #2 RR Speed Frequency Setpoint #2 RR Speed Reference Setpoint #1 RR Speed Reference Setpoint #1 RR Speed Reference Setpoint #2 RR Speed Reference Setpoint #2 RR Torque Reference Setpoint #1 RR Torque Reference Setpoint #1 RR Torque Reference Setpoint #2 RR Torque Reference Setpoint #2 RS232/RS485 Baud Rate RS232/RS485 Baud Rate RS232/RS485 Communication Time-Out Time RS232/RS485 Communication Time-Out Action RS232/RS485 Communication Time-Out Time RS232/RS485 Master Output RS232/RS485 Master Output R Terminal RS232/RS485 Response Time RS232/RS485 Wire Count R Terminal R Terminal Delay R Terminal Delay Run Frequency Hysteresis Run Frequency Run Frequency Hysteresis RX2 Speed Frequency Setpoint #1 RX2 Speed Frequency Setpoint #1 RX2 Speed Frequency Setpoint #2 RX2 Speed Frequency Setpoint #2 RX2 Speed Reference Setpoint #1 RX2 Speed Reference Setpoint #1 RX2 Speed Reference Setpoint #2 RX2 Speed Reference Setpoint #2 RX2 Torque Reference Setpoint #1 RX2 Torque Reference Setpoint #1 RX2 Torque Reference Setpoint #2 RX2 Torque Reference Setpoint #2 RX Speed Frequency Setpoint #1 RX Speed Frequency Setpoint #1 RX Speed Frequency Setpoint #2 RX Speed Frequency Setpoint #2 RX Speed Reference Setpoint #1 RX Speed Reference Setpoint #1 RX Speed Reference Setpoint #2 RX Speed Reference Setpoint #2 RX Torque Reference Setpoint #1 RX Torque Reference Setpoint #1 RX Torque Reference Setpoint #2 RX Torque Reference Setpoint #2 S1 Terminal S1 Terminal S11 Terminal S10 Terminal S11 Terminal S12 Terminal S12 Terminal S3 Terminal S1S4 Terminal Delay S2 Terminal S3 Terminal S4 Terminal S4 Terminal S5S16 Terminal Delay S5 Terminal S5S16 Terminal Delay S6 Terminal S6 Terminal S8 Terminal S7 Terminal S8 Terminal S9 Terminal S9 Terminal Search (Changed From Default Parameters) Scan Rate Search (Changed From Default Parameters) Search Inertia Search Inertia Search Method Search Method Soft Stall Selection Soft Stall Selection S-Pattern Upper Limit Adjustment S-Pattern Lower Limit A dj ustment S-Pattern Upper Limit Adjus tment Speed Drop Detection Frequency Range Speed Drop Detection Frequency Range Stall Prevention During Regeneration Speed Reach Detection Band Speed Reach Setting Frequency Speed Reference Address Startup Frequency Startup Frequency Startup Frequency ST Signal Selection ST Signal Selection ST Terminal ST Terminal ST Terminal Delay ST Terminal Delay Torque Boost #2 Switch-on-the-Fly Torque Boost #1 Torque Boost #2 Torque Boost #3 Torque Boost #3 Trip Save at Power Down Enable Torque Boost #4 Torque Reference Address Torque Reference Station TTL Baud Rate TTL Baud Rate TTL Master Output TTL Master Output Type Re set Type Reset Undervoltage Trip Undervoltage Detection Time Undervoltage Stall Level Undervoltage Trip Units for Voltage and Current Units for Voltage and Current User Unit #2 5 Upper Deviation Limit Upper Limit Frequency User Unit #1 Vector Motor Model Slip Frequency Gain Vector Motor Model Slip Frequency Gain VI/II Speed Frequency Setpoint #1 V/f Pattern VI/II Speed Frequency Setpoint #1 VI/II Speed Frequency Setpoint #2 VI/II Speed Frequency Setpoint #2 VI/II Speed Reference Setpoint #2 VI/II Speed Reference Setpoint #1 VI/II Speed Reference Setpoint #2 VI/II Torque Reference Setpoint #1 VI/II Torque Reference Setpoint #1 VI/II Torque Reference Setpoint #2 VI/II Torque Reference Setpoint #2 Supply Voltage Compensation Supply Voltage Compensation Supply Voltage Compensation Tabl e 6. Discrete Input Terminal Assignment Selections and Descriptions. Page Table 6. (Cont.) Discrete Input Terminal Assignment Selections and Descriptions. Tabl e 7. Discrete Output Terminal Assignment Selections. Discrete Output Terminal Functions AM/FM Scaling Function Actual AM/FM Output Value at 100% Displayed Output at the EOI Page 144 W7 ASD Installation and Operation Manual Enclosure Dimensions/Weight Tabl e 9. W7 ASD 60 HP 200 HP Enclosure Dimensions. Page Alarms, Trips, and Troubleshooting Alarms and Trips Alarms EOI Display Function Description Possible Causes User Notification Codes Trips/Faults EOI Function Description Page Page Page Viewing Trip Information Trip History Trip Record at Monitor Screen Clearing a Trip At-trip Recorded Parameters Cable/Terminal Specifications Current/Voltage Specifications W7 ASD Spare Part s Listing W74600 W74750 W7410K W7412K Items listed below are common to all typeforms W7425K W7430K W7440K Part TIC# MFG# Index A B C D F G H I J P Q R S T U V W