Document Number Date June | Toshiba W7 instruction

W7 Adjustable Speed Drive Installation and Operation Manual

Document Number: 57442-000

Date: June, 2005

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Toshiba W7 manual Document Number Date June

Contents

Document Number Date June Introduction Manual’s Purpose and Scope About This Manual Toshiba International Corporation Contacting Toshiba’s Customer Support Center Table of Contents 146 143154 155 Safety Alert Symbol General Safety InformationSignal Words Electrical Hazard Symbol Special SymbolsExplosion Hazard Symbol Equipment Warning Labels Equipment Inspection Qualified PersonnelHandling and Storage Disposal Location and Ambient Requirements Installation PrecautionsMounting Requirements Conductor Requirements and Grounding Power Connections Protection Personnel Protection System Integration Precautions System Setup Requirements Service Life Information Operational and Maintenance PrecautionsPart Name Service Life Remarks Motor Characteristics Motor Braking ASD CharacteristicsOver-current Protection ASD Capacity Installation Notes Installation and Connections Mounting the ASD System Grounding Connecting the ASD Startup and Test Lead Length Specifications Control Terminal Input/Output Terminal Function Circuit Config NameII terminal. Reference CC P24 Terminal Descriptions Page P24 RES RR CNU2 W7 ASD ControlCN3 CNU1 CN3 Pinout CNU1/1A and CNU2/2A PinoutCN7 Pinout Pin Number CN3 Pinout Controller Pcba Discrete Input Circuit Configurations W7 ASD typical connection diagram Typical Connection Diagram Electronic Operator Interface EOI Features W7 ASD Electronic Operator Interface EOI Operation Remote EOI Required Hardware EOI Remote Mounting EOI Remote Mounting w/o the ASD-MTG-KIT EOI Installation Precautions EOI Bezel Plate Mounting Dimensions EOI Remote Mounting using the ASD-MTG-KIT System Operation Default Setting ChangesOperation Local Page Frequency Command Screen System Configuration and Menu OptionsRoot Menus Monitor Screen Program Screen Fundamental #1 SetupFundamental #2 Primary Menu Sub Menu Parameter Name Number Trip History PID SetupRTC option required Local/Remote Setup Password ControlMonitor Selection Contrast Command Type ResetFrequency Settings Speed Reference Jog Operation Reference Priority Program Menu Navigation Feedback Settings Input Terminals Output Terminals Terminal Delays AM/FM Panel Control W7 ASD Direct Access/Communication Numbers OUT1 Terminal Assignment Motor Shaft Stationary Control Parameter Name Switch-on-the-Fly MA Loss Selection W7 ASD Parameter DescriptionsMA Speed Reference Abnormal Speed Detection Filter Time Acceleration Acceleration Time #1Accel #2 Time Program Fundamental Parameters Fundamental #1 Accel Program Fundamental Parameters Accel/Decel #1 PatternAcceleration/Deceleration #1 Pattern Accel/Decel Special Display Resolution Accel/Decel #1/#2 Switching FrequencyAccel/Decel #2 Pattern Adding Input Selection AM Terminal Assignment AM Terminal AdjustmentASD Number Autotune Enable Autotune Control SettingASD Wait Time ASD Typeform Base Frequency #3 Base Frequency #2Base Frequency #4 BIN Speed Frequency Setpoint #2 BIN Speed Frequency Setpoint #1 BIN Speed Reference Reference #2 BIN Speed Reference Setpoint #1Speed Reference Setpoints BIN Speed Reference Setpoint #1 BIN Torque Reference Reference #2 BIN Torque Reference Reference #1 Command Mode Brake Fault Internal TimerCommercial Power Hold Time Break/Make Auto Restart Communications Data Type Commercial Power Wait TimeCommunication Interval TTL Communication Data Type Communications Reference Setpoint #2 Communications Reference Setpoint #1Communications Reference Selection Communications Frequency Setpoint #2 Communications Frequency Setpoint #1Cooling Fan Control Continuing Stall Period DC Injection Braking Current Cumulative Run-timer Alarm SettingDC Injection Braking Start Frequency DC Injection Braking Time DC Injection on at Direction Change Delay FilterDeceleration Time #1 Decel Time #2 Direction Priority Disable Forward Run/Disable Reverse RunPriority Selection Forward/Reverse Run Dynamic Braking Resistance Dynamic Braking EnableDynamic Braking Resistance Capacity Earth Fault Alarm Time Earth Fault Alarm LevelEarth Fault Trip Delay Earth Fault Trip Level Electronic Thermal Protection #2 Electronic Thermal Protection #1Electronic Thermal Protection #3 Electronic Thermal Protection #4 Emergency Off Mode Time Emergency Off ModeError Detect Time End Frequency FL Off Delay Fault Detect Station NumberFL On Delay FL Terminal FM Terminal AdjustmentFM Terminal Assignment Frequency Command Panel FP Terminal AdjustmentFrequency Display Resolution FP Terminal Assignment Frequency Mode #2 Frequency Mode #1Mode #1 Select Terminal Hz Per User-defined Unit Terminal DelayInput Feedback Selection Display Attributes Hz Per User Defined Unit Input Terminal Priority Inrush Current Suppression Time MS Relay DelayIntegral I Gain Interlock with ST Jog Stop Control Jog Run FrequencyJump Frequency #1 Jump Frequency #1 Jump Frequency #3 Jump Frequency #2Jump Frequency #1 Bandwidth Jump Frequency #2 Bandwidth LCD/LED Display Select LCD ContrastLED Option Override Multiplication Gain Lock-on Rate Low Current Trip Threshold Low Output Disable Boost LevelLow Current Trip Threshold Time Lower Deviation Limit Low Output Disable Delay Time Low Output Disable Boost TimeLow Output Disable Feedback Level Low Output Disable Restart Delay Time Low Speed Signal Output Frequency Low Output Disable Start LevelMain Eeprom Version Maximum Output Frequency Maximum Output Voltage #2 Mode 1/2 Switching FrequencyMaximum Output Voltage #3 Maximum Output Voltage #4 Motor Constant #1 Motor Capacity kWMotor Constant #2 Motor Constant #3 Motor Shaft Stationary Control Motor Constant #5Motor Type Program Motor Settings Number of Motor Poles Program Protection Settings Multiplying Input SelectionMultiplying Input Selection Number of Motor Poles OUT1 OUT1 Off Delay OUT1 Off DelayNumber of Retries On Terminal OUT2 Off Delay OUT1 On DelayOUT2 On Delay OUT1 Terminal OUT4 On Delay OUT4 Off DelayOUT5 Off Delay OUT5 On Delay OUT6 On Delay OUT6 Off DelayOUT7 Off Delay OUT5 Terminal Output Phase Loss Detection OUT7 On DelayOUT7 Terminal Output Short Circuit Test Overload Reduction Starting Frequency Overcurrent Stall LevelOverspeed Detection Frequency Range Overtorque Detection Time Overtorque Trip/Alarm Level positive torque Overtorque Trip/Alarm Level negative torqueOvervoltage Stall Overvoltage Stall Level Overvoltage Stall Level fast Panel Reset SelectionPanel Acceleration/Deceleration Select Panel Direction Panel Stop Pattern PG Input PhasesPanel V/f Group Selection Parity RS232/RS485/TTL PG Number of Pulses Feedback Settings PG Number of Input PulsesPG Speed Frequency Setpoint #1 PG Speed Frequency Setpoint #Utilities1 PG Speed Reference Setpoint #1 PG Speed Frequency Setpoint #2PG Speed Reference Setpoint #2 PID Feedback Power-Line Switching Frequency Power-Line SwitchingPower-Line Switching Frequency Power Line Switching Frequency Preset Speed #2 Preset Speed #1Preset Speed Truth Table Preset Speed #4 Preset Speed #3Preset Speed #5 Preset Speed #6 Preset Speed #9 Preset Speed #8Preset Speed #10 Preset Speed #11 Preset Speed #14 Preset Speed #13Preset Speed #15 Preset Speed Mode Control PWM Carrier Frequency Ramped PWM EnableCarrier-Frequency Derate Threshold Frequency Receive Address Program Frequency Settings Reference Priority Reference Release brake After Run TimerProgram Protection Settings Release After Run TImer Reference Priority Selection Ridethrough Mode RES Terminal DelayRES Terminal Ridethrough Time RR Speed Frequency Setpoint #1 RR Input Speed Control SetupRR Speed Frequency Setpoint #2 RR Speed Frequency RR Speed Reference Setpoint #2 RR Speed Reference Setpoint #1RR Speed Reference RR Torque Reference Setpoint #1 RR Input Torque Control SetupRR Torque Reference Setpoint #2 RR RR Torque Reference RS232/RS485 Baud Rate RS232/RS485 Timeout ActionRS232/RS485 Communication Time-Out Action RS232/RS485 Communication Time-Out Time Communication Settings RS232/RS485 Master Output RS232/RS485 Wire CountCommunication Settings RS232/RS485 Response Time RS232/RS485 Master Output Run Frequency Terminal DelayRun Frequency Hysteresis Run Frequency RX2 Speed Frequency Setpoint #1 RX2 Input Speed/Direction Control SetupRX2 Speed Frequency Setpoint #2 RX2 Speed Frequency Setpoint #1 RX2 Speed Reference Setpoint #1 Speed Control or the Torque Control modeRX2 Speed Reference Setpoint #2 RX2 Speed Reference Setpoint #1 RX2 Torque Reference Setpoint #1 RX2 Input Torque Control SetupRX2 Torque Reference Setpoint #2 RX2 Torque Reference Setpoint #1 RX Speed Frequency Setpoint #1 RX Input Speed/Direction Control SetupRX Speed Frequency Setpoint #2 Speed Frequency Setpoint #1 RX Speed Reference Setpoint #2 RX Speed Reference Setpoint #1Speed Reference Setpoint #1 RX Torque Reference Setpoint #2 RX Torque Reference Setpoint #1 S10 Terminal S1 TerminalS11 Terminal S12 Terminal S1-S4 Terminal DelayS2 Terminal S3 Terminal S4 Terminal S5-S16 Terminal DelayS5 Terminal S7 Terminal S6 TerminalS8 Terminal Changed from Default Search Changed From Default ParametersS9 Terminal Scan Rate Search Method Search InertiaSearch Inertia Search Method Pattern Upper Limit Adjustment Pattern Lower Limit AdjustmentSoft Stall Selection Speed Drop Detection Frequency Range Speed Reach Setting FrequencySpeed Reach Detection Band Speed Reference Address Program Special Control Startup Frequency Startup Frequency Program Terminal Settings Input Terminals Other ST Signal ST Signal SelectionProgram Terminal Settings Input Terminals ST ST Terminal Switch-on-the-Fly ST Terminal DelayTorque Boost #1 Torque Boost Torque Boost #3 Trip Save at Power Down EnableTorque Boost #4 Torque Reference Address TTL Master Output TTL Baud RateTTL Baud Rate TTL Master Output Undervoltage Detection Time Type ResetResetUndervoltage Stall Level Undervoltage Trip Upper Deviation Limit Units for Voltage and CurrentUpper Limit Frequency User Unit #1 Pattern Vector Motor Model Slip Frequency GainVI/II Speed Frequency Setpoint #1 VI/II Speed Reference Setpoint #1 VI/II Speed Frequency Setpoint #2VI/II Speed Reference Setpoint #2 VI/II Torque Reference Setpoint #1 VI/II Input Torque Control SetupVI/II Torque Reference Setpoint #2 VI/II Torque Reference Setpoint #1 Supply Voltage Compensation Program Freq Settings Voltage Comp Freq Settings see BIN Speed Page Brake Command TBD Snap Stop Control Enable TBDBrake Test TBD Discrete Output Terminal Functions AM/FM Scaling W7 ASD Part Numbering Convention Enclosure Dimensions and Conduit Plate Information W7 ASD 60 HP 200 HP Enclosure Dimensions Enclosure Dimensions/Weight W7 ASD 250 HP 800 HP Enclosure Dimensions Alarms and Trips Alarms, Trips, and Troubleshooting Type Reset required select Clear run timer Alarms PtSt Dynamic Braking Resistor Autotuning Err Trips/FaultsUser Notification Codes Inverter ASD OL CPU Error Comm ErrorGND Fault Flash Error Output Phase Loss Option PCB ErrorMotor Overload Overcurrent Acc Sink/Source Error Speed ErrorTypeform Error Phase OC Clearing a Trip Viewing Trip Information Typical Wire/Cable Size AWG or kcmil Cable/Terminal SpecificationsLug Size Range Model Rating Input Voltage Output Overload Rated Motor Current/Voltage SpecificationsModel Ph 50/60 Current 100% Current 120% HP/Kw 12-13 FU 14 FU W7 ASD Spare Parts Listing REC Items listed below are common to all typeformsFan Index MON/PRG 160 161