Manuals / Toshiba / Household Appliance / Heat Pump

Toshiba HWS-1402XWHT9-E, HWS-802XWHT6-E, HWS-802H-E, HWS-802XWHM3-E, HWS-1402H-E Work procedure

Models: HWS-1402XWHT9-E HWS-1402XWHM3-E HWS-1402XWHT6-E HWS-1501CSHM3-E(-UK) HWS-1402H-E HWS-2101CSHM3-E(-UK) HWS-3001CSHM3-E(-UK) HWS-802XWHM3-E HWS-802H-E HWS-802XWHT6-E

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No.	Exchange parts name	Work procedure	Remarks

2	Remote controller	1.How to remove
		1)Perform the step 1-1.
		2)Remove the remote controller from the holder using
		a flat-blade screwdriver. (Release the stopper.)	Remote
		3)Disconnect the remote controller cable from the	controller holder
		terminal block on the back side of the remote
		controller.
		2.How to attach	Remote
		2.How to attach	controller
		1)Attach it in the reverse order of the removal.	controller
		1)Attach it in the reverse order of the removal.

		Remote controller cable

3 Water heat	1. How to remove
exchanger board	1)Perform the step 1-1.
MCC-1511	2)Disconnect the connectors and lead cables
	connected to other parts from the water heat
	exchanger board.
	1. Connector
	CN100: TB 01 3P Connector (5P: White)
	CN101: Trans (3P: White)
	CN102: Trans (6P: White)
	CN200: Float switch (3P: Red)
	CN201: Pressure switch (2P: White)
	CN202: Bimetal thermostat (3P: Yellow)
	CN203: TC sensor (2P: Yellow)
	CN204: TWI sensor (3P: Brown)	Water heat
	CN205: TWO sensor (2P: Red)	Water heat
	CN205: TWO sensor (2P: Red)	exchanger board
	CN206: THO sensor (3P: White)	exchanger board
	CN206: THO sensor (3P: White)
	CN207: Lo pressure sensor (2P: Blue)
	CN212: Lo pressure sensor (4P: White)
	CN213: TB 06 4P Terminal block (3P: White)
	CN214: TB 06 4P Terminal block (2P: White)
	CN305: TB 01 3P Terminal block (3P: Green)
	CN501: Relay board (6P: Yellow)
	CN601: Relay 05 (3P: Red)
	CN602: TB 04 6P Terminal block (7P: White)
	CN603: Pump (3P: Yellow)
	CN604: Relay 06, TB 04 4P Terminal block (7P:
	Blue)
	CN605: Relay 01, Relay 02 (3P: Yellow)
	CN606: Relay 03, Relay 04 (3P: Blue)
	2. Round-shape terminal
	100: Ground (ST2T Ø4 × 8 1 wire)
	Note
	When removing the connector, release the safety
	lock of the housing.
	3)Release the 6 stoppers of the water heat exchanger
	board to remove the board.

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Toshiba HWS-1402XWHT9-E, HWS-802XWHT6-E, HWS-802H-E, HWS-802XWHM3-E, HWS-3001CSHM3-E(-UK), HWS-2101CSHM3-E(-UK) Work procedure

Contents

Hydro Unit AIR TO WATER HEAT PUMPOutdoor Unit Hot Water CylinderContents 9 Method of Defect Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About symbols 1 SAFETY PRECAUTIONSDANGER DANGER•Do not disassemble or modify the parts also • Failure to do so may cause an electric shock 2 NEW REFRIGERANT R410A 2-1.Safety During Installation and Service2-2-1.Steel pipe and joint 2-2.Installing refrigerant pipeCopper pipe Table 2-1Wall thickness of copper pipeFlare dimension Flare and precautions2-2-2.Processing of piping materials FigureNominal diameter Flare connecting procedure and precautionsOuter diameter mm Tightening torque N•m kgf•m2-3.Tools 2-3-1.Necessary toolsGeneral tools Conventional tools are available Fig. 2-4-1Configuration of refrigerant charging 2-4.Recharging of refrigerantCylinder with siphon Low temperature brazing metal 2-5.Brazing of pipesWhy flux is necessary Characteristics of fluxFig Prevention of oxidation during brazing Specifications Unit name 4-1.Hydro unit 4 Outside DrawingHWS-802XWHM3-E, 802XWHT6-E HWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-EHWS-802H-E Outdoor unitHWS-1102H-E, 1402H-E 4-3.Hot water cylinder HWS-3001CSHM3-E-UKHWS-2101CSHM3-E-UKHWS-1501CSHM3-E-UK Hydro Unit Wiring DiagramHWS-1402XWHT9-E HWS-802XWHT6-EControl board 5-2.Outdoor Unit5-3.Hot Water Cylinder Unit Key Electric Component Rating 6-1.Hydro UnitHWS-802XWHM3-E, 802XWHT6-E Model name HWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-EComponent name Type nameHWS-802H-E 6-2.Outdoor UnitHWS-1102H-E, 1402H-E 6-3.Hot Water Cylinder Unit 6-4.Water Heat Exchange Control Board HWS-802H-E 6-5.Outdoor Control BoardHWS-1102H-E, 1402H-E System Diagram DiagramSystem 7-1.WaterInstallation example of water circuit HWS-802XWHM3-E, 802XWHT6-E/802H-E 7-2.Refrigeration Cycle System DiagramRefrigerant R410A ... 1.8 kgItem 8 Operational DescriptionItem Item Item Operation flow and applicable data, etc ItemTTW sensor Hot water cylinder unit2 Heating operation 3 Cooling operation Operation Item Switches to Hot waterOperation flow and applicable data, etc HOT WATER button set to ON8 Anti bacteria ANTI BACTERIA operation 9 Night set back NIGHT SET BACK operation 11 AUTO operation 12 Nighttime low-noiseoperation Item Hz signal correctionOperation flow and applicable data, etc Hydro unit1-2High temperature release control 2 Heater control 2 Control at the time of heating heater operation 3 Circulation pump control Operation flow and applicable data, etc Flow rateL/minFlow rateL/min Item Operation flow and applicable data, etc8-1Pipingfreeze prevention control 8-2Piping freeze prevention control 3. Hydro Unit Operation flow and applicable data, etc ItemTD C 111 109 106 103 96Item SettingsOperation flow and applicable data, etc Current degradationOperation flow and applicable data, etc ItemTL C WE tapOperation flow and applicable data, etc ItemTE C 2tap/20 secs to W1 24 Stop time count 2tap/20 secs to W1 21 1tap/20 secs to W1Outdoor fan Compressor4-wayvalve Outdoor PMV 0pulseUsual when TO sensor failsOperation flow and applicable data, etc ItemHeating TC Cooling TL C a b c d e9 Method of Defect Diagnosis 9-1.Matters to be confirmed first 9-3.Outline of the determination diagram Defect mode detected by the water heat exchange 9-3-4.How to diagnose by error codePage Page Defect mode detected by the outdoor unit Page Page Defect mode detected by the remote control 9-4.Diagnosis flow chart for each error code A01 Error Pump flow determination9-4-1.Hydro unit failure detection Page Page A04 Error Freeze prevention control A05 Error Piping freeze prevention control Page Page Page A11 Error Release protection operation Page E04 Error F03 Error TC sensor failure F04 Error TD sensor failureF06 Error TE sensor failure F07 Error TL sensor failure F08 Error TO sensor failureF10 Error TWI sensor failure F11 Error TWO sensor failure F14 Error TTW sensor failureF17 Error TFI sensor failure F19 Error THO sensor detach failure F18 Error THO sensor failureF23 Error Lo pressure sensor detach failure F20 Error TFI detach failureF30 Error Enhanced IC failure F29 Error EEPROM failureL07 Error L09 Error9-4-2.Outdoor Unit Failure Detection Diagnosis procedure for each check codeCheck code Any of the following abnormality may occur Check code Check code Check code Check code Check code Check code Check code TD, TL sensors TC, TWI, TWO, TFI, TTW, TE, TS, TO sensors9-5.Operation check by PC board switch 9-5-1.Operation check modeOperation check mode 9-6-1.Hydro unit 9-6.Brief method for checking the key components9-6-2.Outdoor unit Hydro unit 1. Hydro unit Setting 10Hydro unit and Outdoor Unit Settings2. Hydro unit Function Code Setting Item Function code tableDetails First shipmentItem Remote controller function code tableDetails Fist shipment1, 4 2, 1, 43. Trial Operation 4. Auto Curve Setting 1 4 5. Time Setting3,6,7 6. Scheduled Operation Setting2,3 1,3 7. Frost Protection Setting3 2,4 8. NIGHT Operation Setting9. Anti Bacteria Setting 2 3 43 2,4 51 11. Nighttime Low-noiseSetting 10. Hot Water Boost Setting13. Rated Operation Setting 12. Forced Defrosting Settingbutton for temperature setting Sensor temperature display callingPress the TEST and CL3 Pressing the TEST 15. Failure History Calling Functionbutton returns to the normal displayOutdoor unit 16 Outdoor Unit Setting 1 Overview Note: All the LEDs have no color when offFor operation For display2 -1.Indication switching list 2 LED indication switching SW800, SW803 operationSwitch Function and details2 -2.Abnormality indication Current value for the outdoor unit only is shown <Special operation> CN701 Between 1 to 4 Voltage = Approx. 1. Hydro Unit 11How to Exchange Main PartsWork procedure Electric parts assembly Work procedureRemarks Relay boardExchange parts name Work procedure Exchange parts nameRemarks Remarks Work procedurePump fixingFlow switch Work procedureFlow switch Exchange parts nameExchange parts name Exchange parts name 2.Outdoor Unit 2-1. HWS-802H-E Work procedureExchange parts RemarksExchange parts name Compressor lead, Relay connector Work procedureExchange parts RemarksExchange parts name name name Exchange parts Work procedureRemarks SW804name 2-2. HWS-1102H-E, 1402H-E Exchange parts name Exchange parts name name name Exchange parts Work procedureRemarks Recess Pulse motor valve body<Inspection items> 12Periodic Inspection ItemsHydro Unit 13Part Exploded View, Part ListPage Number of pieces per unit HWS802H-E Outdoor UnitSafety Reactor Control board assembly Bushing Collar Inverter Assembly HWS-802H-ESensor assembly 701 F6 TS, TE, TD sensor 707 FuseSafety Outdoor Unit HWS-1102H-E, 1402H-E Safety Reactor Control board assembly Bushing Collar Inverter Assembly HWS-1102H-E, 1402H-E707 Fuse Terminal 3PSafety