Hot Water Cylinder
AIR TO WATER HEAT PUMP
Hydro Unit
Outdoor Unit
Contents
9 Method of Defect Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DANGER
1 SAFETY PRECAUTIONS
About symbols
DANGER
•Do not disassemble or modify the parts also
• Failure to do so may cause an electric shock
2 NEW REFRIGERANT R410A
2-1.Safety During Installation and Service
Table 2-1Wall thickness of copper pipe
2-2.Installing refrigerant pipe
2-2-1.Steel pipe and joint
Copper pipe
Figure
Flare and precautions
Flare dimension
2-2-2.Processing of piping materials
Tightening torque N•m kgf•m
Flare connecting procedure and precautions
Nominal diameter
Outer diameter mm
2-3.Tools
2-3-1.Necessary tools
General tools Conventional tools are available
Fig. 2-4-1Configuration of refrigerant charging
2-4.Recharging of refrigerant
Cylinder with siphon
Characteristics of flux
2-5.Brazing of pipes
Low temperature brazing metal
Why flux is necessary
Fig Prevention of oxidation during brazing
Specifications
Unit name
HWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-E
4 Outside Drawing
4-1.Hydro unit
HWS-802XWHM3-E, 802XWHT6-E
HWS-802H-E
Outdoor unit
HWS-1102H-E, 1402H-E
4-3.Hot water cylinder
HWS-3001CSHM3-E-UKHWS-2101CSHM3-E-UK
HWS-1501CSHM3-E-UK
HWS-802XWHT6-E
Wiring Diagram
Hydro Unit
HWS-1402XWHT9-E
Control board
5-2.Outdoor Unit
5-3.Hot Water Cylinder Unit
Key Electric Component Rating
6-1.Hydro Unit
HWS-802XWHM3-E, 802XWHT6-E
Type name
HWS-1402XWHM3-E, 1402XWHT6-E, 1402XWHT9-E
Model name
Component name
HWS-802H-E
6-2.Outdoor Unit
HWS-1102H-E, 1402H-E
6-3.Hot Water Cylinder Unit
6-4.Water Heat Exchange Control Board
HWS-802H-E
6-5.Outdoor Control Board
HWS-1102H-E, 1402H-E
7-1.Water
Diagram
System Diagram
System
Installation example of water circuit
R410A ... 1.8 kg
7-2.Refrigeration Cycle System Diagram
HWS-802XWHM3-E, 802XWHT6-E/802H-E
Refrigerant
Item
8 Operational Description
Item
Item
Item
Hot water cylinder unit
Item
Operation flow and applicable data, etc
TTW sensor
2 Heating operation
3 Cooling operation
Operation
HOT WATER button set to ON
Switches to Hot water
Item
Operation flow and applicable data, etc
8 Anti bacteria ANTI BACTERIA operation
9 Night set back NIGHT SET BACK operation
11 AUTO operation
12 Nighttime low-noiseoperation
Hydro unit
Hz signal correction
Item
Operation flow and applicable data, etc
1-2High temperature release control
2 Heater control
2 Control at the time of heating heater operation
3 Circulation pump control
Operation flow and applicable data, etc
Flow rateL/min
Flow rateL/min
Item
Operation flow and applicable data, etc
8-1Pipingfreeze prevention control
8-2Piping freeze prevention control
3. Hydro Unit
111 109 106 103 96
Item
Operation flow and applicable data, etc
TD C
Current degradation
Settings
Item
Operation flow and applicable data, etc
WE tap
Item
Operation flow and applicable data, etc
TL C
2tap/20 secs to W1 21 1tap/20 secs to W1
Item
Operation flow and applicable data, etc
TE C 2tap/20 secs to W1 24 Stop time count
Outdoor PMV 0pulse
Compressor
Outdoor fan
4-wayvalve
Usual
when TO sensor fails
a b c d e
Item
Operation flow and applicable data, etc
Heating TC Cooling TL C
9 Method of Defect Diagnosis
9-1.Matters to be confirmed first
9-3.Outline of the determination diagram
Defect mode detected by the water heat exchange
9-3-4.How to diagnose by error code
Page
Page
Defect mode detected by the outdoor unit
Page
Page
Defect mode detected by the remote control
9-4.Diagnosis flow chart for each error code
A01 Error Pump flow determination
9-4-1.Hydro unit failure detection
Page
Page
A04 Error Freeze prevention control
A05 Error Piping freeze prevention control
Page
Page
Page
A11 Error Release protection operation
Page
E04 Error
F03 Error TC sensor failure
F04 Error TD sensor failure
F06 Error TE sensor failure
F07 Error TL sensor failure
F08 Error TO sensor failure
F10 Error TWI sensor failure
F11 Error TWO sensor failure
F14 Error TTW sensor failure
F17 Error TFI sensor failure
F19 Error THO sensor detach failure
F18 Error THO sensor failure
F23 Error Lo pressure sensor detach failure
F20 Error TFI detach failure
L09 Error
F29 Error EEPROM failure
F30 Error Enhanced IC failure
L07 Error
9-4-2.Outdoor Unit Failure Detection
Diagnosis procedure for each check code
Check code
Any of the following abnormality may occur
Check code
Check code
Check code
Check code
Check code
Check code
Check code
TD, TL sensors
TC, TWI, TWO, TFI, TTW, TE, TS, TO sensors
9-5.Operation check by PC board switch
9-5-1.Operation check mode
Operation check mode
9-6-1.Hydro unit
9-6.Brief method for checking the key components
9-6-2.Outdoor unit
Hydro unit 1. Hydro unit Setting
10Hydro unit and Outdoor Unit Settings
2. Hydro unit Function Code Setting
First shipment
Function code table
Item
Details
Fist shipment
Remote controller function code table
Item
Details
1, 4 2,
1, 4
3. Trial Operation
4. Auto Curve Setting
1 4
5. Time Setting
3,6,7
6. Scheduled Operation Setting
2,3 1,3
7. Frost Protection Setting
3 2,4
8. NIGHT Operation Setting
9. Anti Bacteria Setting
2 3 4
3 2,4 51
11. Nighttime Low-noiseSetting
10. Hot Water Boost Setting
13. Rated Operation Setting
12. Forced Defrosting Setting
and CL
Sensor temperature display calling
button for temperature setting
Press the TEST
display
15. Failure History Calling Function
3 Pressing the TEST
button returns to the normal
Outdoor unit 16 Outdoor Unit Setting
For display
Note: All the LEDs have no color when off
1 Overview
For operation
Function and details
2 LED indication switching SW800, SW803 operation
2 -1.Indication switching list
Switch
2 -2.Abnormality indication
Current value for the outdoor unit only is shown
<Special operation>
CN701 Between 1 to 4 Voltage = Approx.
1. Hydro Unit
11How to Exchange Main Parts
Work procedure
Relay board
Work procedure
Electric parts assembly
Remarks
Exchange parts name
Work procedure
Exchange parts name
Remarks
fixing
Work procedure
Remarks
Pump
Exchange parts name
Work procedure
Flow switch
Flow switch
Exchange parts name
Exchange parts name
Remarks
Work procedure
2.Outdoor Unit 2-1. HWS-802H-E
Exchange parts
Exchange parts
name
Remarks
Work procedure
Compressor lead, Relay connector
Exchange parts
Exchange parts
name
name
name
SW804
Work procedure
Exchange parts
Remarks
name
2-2. HWS-1102H-E, 1402H-E
Exchange parts
name
Exchange parts
name
name
name
Recess Pulse motor valve body
Work procedure
Exchange parts
Remarks
<Inspection items>
12Periodic Inspection Items
Hydro Unit
13Part Exploded View, Part List
Page
Number of pieces per unit
HWS802H-E
Outdoor Unit
Safety
707 Fuse
Inverter Assembly HWS-802H-E
Reactor Control board assembly Bushing Collar
Sensor assembly 701 F6 TS, TE, TD sensor
Safety
Outdoor Unit HWS-1102H-E, 1402H-E
Safety
Terminal 3P
Inverter Assembly HWS-1102H-E, 1402H-E
Reactor Control board assembly Bushing Collar
707 Fuse
Safety