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Toshiba VF-FS1 instruction manual Three-phase 400V class

Models: VF-FS1

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E6581381

Three-phase 400V class

Combination of inverter and filter

Transmission noise

Transmission noise

Transmission noise

EN61800-3, 1st Environment, C2

EN61800-3, 1st Environment, C1

EN61800-3, 2nd Environment, C3

Inverter

Length of

Length of

Length of

Applicable filters

motor

Applicable filters

motor

Applicable filters

motor

connecting

connecting

connecting

cable (m)

cable (m)

cable (m)

VFFS1-4004PL

With a built-in filter

5

EMFS11-4015BZ

20

EMFS11-4015BZ

50

VFFS1-4007PL

With a built-in filter

5

EMFS11-4015BZ

20

EMFS11-4015BZ

50

VFFS1-4015PL

With a built-in filter

5

EMFS11-4015BZ

20

EMFS11-4015BZ

50

VFFS1-4022PL

With a built-in filter

5

EMFS11-4015BZ

20

EMFS11-4015BZ

50

VFFS1-4037PL

With a built-in filter

5

EMFS11-4025CZ

20

EMFS11-4025CZ

50

VFFS1-4055PL

With a built-in filter

5

EMFS11-4025CZ

20

EMFS11-4025CZ

50

VFFS1-4075PL

With a built-in filter

5

EMFS11-4047DZ

20

EMFS11-4047DZ

50

VFFS1-4110PL

With a built-in filter

5

EMFS11-4047DZ

20

EMFS11-4047DZ

50

VFFS1-4150PL

With a built-in filter

5

EMFS11-4049EZ

20

EMFS11-4049EZ

50

VFFS1-4185PL

With a built-in filter

5

EMFS11-4049EZ

20

EMFS11-4049EZ

50

VFFS1-4220PL

With a built-in filter

50

EMF3-4090F

100

EMF3-4090F

100

VFFS1-4300PL

With a built-in filter

50

EMF3-4092G

100

EMF3-4092G

100

(2) Use shielded power cables, such as inverter output cables, and shielded control cables. Route the cables

and wires so as to minimize their lengths. Keep a distance between the power cable and the control cable

and between the input and output wires of the power cable. Do not route them in parallel or bind them

together, instead cross at right angle.

(3) Install the inverter and the filter on the same metal plate. It is more effective in limiting the radiation noise to

install the inverter in a sealed steel cabinet. Using wires as thick and short as possible, earth the metal plate

and the control panel securely with a distance kept between the earth cable and the power cable.

(4) Route the EMI filter input and output wires apart from each other.

(5) To suppress radiation noise from cables, ground all shielded cables through a noise cut plate.

It is effective to earth shielded cables in the vicinity of the inverter, cabinet and filter (within a radius of 10cm

from each of them). Inserting a ferrite core in a shielded cable is even more effective in limiting the radiation

9

noise.

(6) To further limit the radiation noise, insert a zero-phase reactor in the inverter output line and insert ferrite

cores in the earth cables of the metal plate and cabinet.

I-3

Image 199

Toshiba VF-FS1 instruction manual Three-phase 400V class

Contents

Industrial Inverter Page Explanation of markings Safety precautionsMeanings of symbols Safety precautionsGeneral Operation Wiring Transportation & installationOperations Maintenance and inspection When retry function is selected inverterAttach warning labels DisposalII. Introduction Features Contents  E6581381 Iii Check product purchase Read firstContents of the product Outside view Names and functionsBottom Power circuit terminal board Power circuit and control circuit terminal boardsVFFS1-2004 ∼ 2037PM VFFS1-4004 ∼ 4055PL E6581381 E6581381 Grounding capacitor disconnecting switch and taps AWG Control circuit terminal boardHow to open the front terminal board cover-18.5kW or less How to open the front terminal board cover-22kW or More Motors Load that produces regenerative torque Braking a motor when cutting off power supplyLow loads and low inertia loads Occurrence of instabilityProtecting inverters from overcurrent InvertersBraking motor Measures to protect motors against surge voltagesMCCB1 Power factor correction capacitorIf power supply distortion is not negligible Operating at other than rated voltageElcb What to do about the leak currentEffects of leak current across ground RemediesAffects of leakage current across lines Installation environment Installation5cm Standard installation Side-by-side installation How to installOperating motor Calorific Values w Installing more than one unit in a cabinet Page Connection Preventing radio noise Control and main power supplyWiring Standard connectionsStandard connection diagram Standard connection diagram Description of terminals Power circuit terminalsControl circuit terminals Power circuitControl circuit terminals VIB VIAFLB FLAFLC PLC Logic switching Operations Eoqf Simplified Operation of the VF-FS1Hoqf Coast stop How to start and stopExample of a Eoqf setting procedure Start and stop using the operation panel keys EOQF=HOQF How to set the frequencyExample of a Hoqf setting procedure Example of operating a run from the panelFrequency setting Setting the frequency using the operation panel HOQF= or How to operate the VF-FS1 Mccb Page Mode for monitoring all inverter status Setting monitor mode Mode for setting inverter parametersBasic VF-FS1 operations Flow of status monitor mode Basic parameters Extended parameters User parameters How to set parametersChanges the parameter setting Saves the changed value How to set the basic parametersHow to set extended parameters ITW Search and resetting of changed parameters I4WExample of parameter setting How to search and reprogram parametersCEE Setting a parameter, using the wizard function CWHHTH How Parameters of Quick setting wizard How to use the wizard functionCWJ How to use the history functionJgcf CW Parameters that cannot be changed while runningHow to save/load the user setting parameters Returning all parameters to standard default settingKpkv Page Basic parameters Setting acceleration/deceleration timeAutomatic acceleration/deceleration Methods of setting automatic acceleration/deceleration Manually setting acceleration/deceleration timeCWK Function Adjustment range Default setting UP/DOWN HOF Specifying an operation mode, using parametersUP/DOWN EOFRES PLC VIA VIB OFF Setting mode Switching of commands and references Selection of operation modeCommand mode selection Preset-speed operation Frequency setting mode selectionHoun Meter setting and adjustmentHoun Meter selection HO Meter adjustment HOUN=Adjustment scale with parameter HO Meter adjustment ResolutionVF-FS1 HOUN= Adjusting the meter in inverter stop stateVR Default setting Standard default settingProgrammed value E6581381 HT Forward/reverse run selection Operation panel operation Forward/reverse run selection Operation panel operationWN Upper limit frequency NN Lower limit frequency Maximum frequencyUpper limit and lower limit frequencies HJ Maximum frequencyXN Base frequency XNX Base frequency voltage Base frequencyRV V/F control mode selection Selecting control modeSetting for fans and pumps Constant torque characteristicsMotor constant must be set Increasing starting torqueOperating a permanent magnet motor Precautions on vector control+ Motor constant must be set Energy-savingE6581381 Valid, Invalid Manual torque boost increasing torque boost at low speeds Setting the electronic thermalXD Torque boost Motor electronic thermal protection levelQNO Setting value Overload protection Overload stall Motor 150%-overload time limit H Inverter over load characteristicsUT UT Preset-speed operation frequencies Preset-speed operation speeds in 7 stepsThermal memory selection H UT UTUT UTBelow is an example of 7-step speed operation Input/output parameters Low-speed signal Low-speed signal output frequency Extended parameters Speed reach detection band Output of designated frequency reach signalDesignated frequency Output of set frequency speed reach signalChanging the functions of VIA terminal Input signal selection VIA terminal function selection Keeping an input terminal function always active on Terminal function selectionModifying input terminal functions Setting of contact input terminal function Connection with transistor output Connection method 1 A-contact inputSink Negative logic / Source Positive logic input Modifying output terminal functionsExamples of application Assigning one function to an output terminal Assigning two functions to an output terminalRY RC RY-RC Input terminal function Holding the output of signals in on statusHdry FLA-FLB-FLC Comparing the frequency command valuesBasic parameters Switching motor characteristics via terminal inputFrequency priority selection Setting of switching terminalsAD2 VF2 MOT2 OCS2 OFF Automatic switching by frequency command External switching Input terminal function 38 Fchg enabledSetting frequency command characteristics VIA, VIB terminals 10Vdc voltage input adjustment VIA, VIBSetting of frequency with the input from an external contact Adjustment with pulse signals Parameter-setting example Sample sequence diagram 1 Adjustment with continuous signalsAbout the change of the initial up/down frequency About the setting of the initial up/down frequencyFrequency adjustment range Minimum unit of frequency adjustmentFine adjustment of frequency setting signal Starting frequency 2 Run/stop control with frequency setting signals Starting frequency setting Operation frequencyDC braking DC brakingOFF Jump frequency jumping resonant frequencies Bumpless operation selection Bumpless operationPWM carrier frequency 0.75kW 15kW E6581381 Auto-restart Restart of coasting motor Trip-less intensification Auto-restart control selection Motor speed search at starting Restarting motor during coasting Motor speed search function Instantaneous power failure coast stop selection Instantaneous power failure coast stop selection Retry selection Selecting the number of times Retry functionE6581381 Avoiding overvoltage tripping Output voltage adjustment/Supply voltage correction Reverse-run prohibition Canceling the operation command Droop gain  Droop insensitive torque band Droop controlE6581381 External connection Conducting PID controlAdjusting the PID control gain level Setting PID controlTypes of PID control interfaces I-gain adjustment parameter P-gain adjustment parameterAdjusting analog command voltages D-gain adjustment parameterSetting the time elapsed before PID control starts Setting motor constants Setting motor constantsSet the auto-tuning parameter H to Auto-tuning enabled E6581381 Setting motor constants 2 Details E6581381 Selecting an acceleration/deceleration pattern Acceleration/deceleration timeSwitching acceleration/deceleration time 1 E6581381 Protection functions Setting motor electronic thermal protection Stall prevention level Setting current stall Inverter trip retention Inverter trip retention selection Emergency stopping from the operation panel Emergency stop Emergency stop Emergency DC braking time External trip stop via terminals Output phase failure detection mode selection Output phase failure detectionControl mode for small current Input phase failure detection Input phase failure detection mode selection Detection of output short-circuit during start-up Detection of output short-circuitOver-torque trip OFF On OFF Over-voltage stall protection level Cumulative operation time alarm setting Cumulative operation time alarm setting Over-voltage stall protection levelUndervoltage trip Undervoltage trip/alarm selectionParts replacement alarms Trip at VIA low level input mode Trip at VIA low level input mode Motor PTC thermal protection Evasion from Overvoltage and Imput phase failure NNWN Forced fire-speed control functionExample of setting Adjustment parametersCalibration of analog outputs Resetting method Prohibition of key operations and parameter settingsOperation panel parameter Current / voltage unit Changing the unit to a An example of setting when HJ is 80 and H is Changing the steps in which the value displayed changes When H is not 0.00, and H is not 0 disabled Free pressing a panel key once Free panel display Changing the display format while power is on Changing the item displayed by default Standard monitor display selection Selection of operation panel stop pattern Integral output powerSelection of operation panel stop pattern Display of the head of the parametersTitle Communication rate Setting of common functionError by disconnection Communication function Common serialCommunication function parameters Common serial options E6581381 Example of connection for RS485-communication Using the RS485Setting the communication functions Transmission specificationsWiring Permanent magnetic motors Parameters for optionsPage HOQF Setting the operation frequencyApplied operation HOQFHoqf P24Hoqf PLC VIA SS3 VIB RES RES SC/LC Setting the operation modeRES SC/LC PLC VIA VIB LED Status monitor modeMonitoring the operation status Status monitor under normal conditionsVIA RES KKPgtt ⇔ Display of detailed information on a past trip Trip code display Display of trip informationDisplay of trip information Example of call-up of trip information Display of trip information at the occurrence of a tripInput terminal KK FE06 OFF Cause of the trip is displayed E6581381 Page Measures to satisfy the standards How to cope with the CE directiveAbout the EMC directive Measures to satisfy the EMC directive Three-phase 400V class About the low-voltage directive Example of wiringCompliance with Connection Compliance with InstallationCompliance with UL Standard and CSA Standard Measures to satisfy the low-voltage directiveMotor thermal protection AIC, Fuse and Wire sizesAIC a Peripheral devices Selection of wiring materials and devicesInput current a Selection of wiring devicesMagnetic contactor in the primary circuit Installation of a magnetic contactorMagnetic contactor in the secondary circuit Installation of an overload relayOptional external devices Page 11.1 User parameters Table of parameters and data11.2 Basic parameters Houn UT Input/output parameters Extended parametersFrequency parameters NNWN Operation mode parameters Torque boost parameters Protection parameters Acceleration/deceleration time parameters Operation panel parameters Output parametersCommunication parameters PM motor parameters Default settings by inverter ratingAD2 Table of input terminal functionsOHN LLN Table of output terminal functionsUCN Pidfn Order of precedence of combined functions Models and their standard specifications SpecificationsStandard specifications Common specification Display Outside dimensions and mass Outside dimensions and massFig.A Outline drawingFig.E Trip causes/warnings and remedies Before making a service call Trip information and remediesQR GTT QHH Restoring the inverter from a trip If the motor does not run while no trip message is displayed How to cope with parameter setting-related problems How to determine the causes of other problemsPage Regular inspection Inspection and maintenanceCheck points Periodical inspectionCheck items Replacement of expendable parts Standard replacement cycles of principal parts Keeping the inverter in storage Making a call for servicingPage Warranty Disposal of the inverter Page Toshiba