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Toshiba VF-FS1 instruction manual II. Introduction, Features

Models: VF-FS1

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E6581381

II. Introduction

Thank you for your purchase of the Toshiba "TOSVERT VF-FS1” industrial inverter.

This is the Ver.100 / Ver.101 CPU version inverter.

Please be informed that CPU version will be frequently upgraded.

II

■Features

1.Built-in noise filter

1)All models in both the 200V and 400V series have a noise filter inside.

2)Can be compliant with European CE marking standard

3)Reduces space requirements and cuts down on time and labor needed in wiring.

2.Simple operation

1)Automatic functions (history, wizard, acceleration/deceleration time, and function programming) Just by wiring the motor to the power supply allows instant operation without the need to program parameters.

2)The RUN/STOP button and LOC/REM button allow easy operation.

3.Superior basic performance

1)Automatic energy-saving

2)Smooth operation : Reduced rotation ripple through the use of Toshiba's unique waveform formation.

3)Built-in current surge suppression circuit : Can be safely connected even if power load is low.

4)Maximum 200Hz high frequency output : Optimum for use with high speed motors such as those in lumber machinery and milling machines.

5)Maximum carrier frequency : 16kHz quiet operation Toshiba's unique PWM control reduces noise at low carrier.

4.Globally compatible

1)Compatible with 200V and 400V power supplies

2)Conforms to CE marking and with UL, CSA.

3)Sink/source switching of control input.

5.Options allow use with a wide variety of applications

•Internal communications devices (LonWorks®, BACnet®, Metasys® N2, Siemens APOGEETM FLN.)

•Extension panel/Parameter writer

•EMC noise reduction filter

•Other options are common to all models

6.Extended power range

•Wide range of powers up to 30kW for this class of inverter.

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Toshiba VF-FS1 instruction manual II. Introduction, Features

Contents

Industrial Inverter Page Meanings of symbols Safety precautionsSafety precautions Explanation of markingsGeneral Operation Wiring Transportation & installationOperations Maintenance and inspection When retry function is selected inverterAttach warning labels DisposalII. Introduction Features Contents  E6581381 Iii Check product purchase Read firstContents of the product Outside view Names and functionsBottom Power circuit terminal board Power circuit and control circuit terminal boardsVFFS1-2004 ∼ 2037PM VFFS1-4004 ∼ 4055PL E6581381 E6581381 Grounding capacitor disconnecting switch and taps AWG Control circuit terminal boardHow to open the front terminal board cover-18.5kW or less How to open the front terminal board cover-22kW or More Motors Low loads and low inertia loads Braking a motor when cutting off power supplyOccurrence of instability Load that produces regenerative torqueBraking motor InvertersMeasures to protect motors against surge voltages Protecting inverters from overcurrentIf power supply distortion is not negligible Power factor correction capacitorOperating at other than rated voltage MCCB1Effects of leak current across ground What to do about the leak currentRemedies ElcbAffects of leakage current across lines Installation environment Installation5cm Standard installation Side-by-side installation How to installOperating motor Calorific Values w Installing more than one unit in a cabinet Page Connection Wiring Control and main power supplyStandard connections Preventing radio noiseStandard connection diagram Standard connection diagram Description of terminals Power circuit terminalsPower circuit Control circuit terminalsControl circuit terminals VIB VIAFLA FLBFLC PLC Logic switching Operations Simplified Operation of the VF-FS1 EoqfHoqf Example of a Eoqf setting procedure How to start and stopStart and stop using the operation panel keys EOQF= Coast stopExample of a Hoqf setting procedure How to set the frequencyExample of operating a run from the panel HOQFFrequency setting Setting the frequency using the operation panel HOQF= or How to operate the VF-FS1 Mccb Page Setting monitor mode Mode for setting inverter parameters Mode for monitoring all inverter statusBasic VF-FS1 operations Flow of status monitor mode Basic parameters Extended parameters User parameters How to set parametersChanges the parameter setting Saves the changed value How to set the basic parametersHow to set extended parameters Example of parameter setting Search and resetting of changed parameters I4WHow to search and reprogram parameters ITWSetting a parameter, using the wizard function CWH CEEHTH How Parameters of Quick setting wizard How to use the wizard functionHow to use the history function CWJJgcf CW Parameters that cannot be changed while runningReturning all parameters to standard default setting How to save/load the user setting parametersKpkv Page Setting acceleration/deceleration time Basic parametersAutomatic acceleration/deceleration Manually setting acceleration/deceleration time Methods of setting automatic acceleration/decelerationCWK Function Adjustment range Default setting UP/DOWN Specifying an operation mode, using parametersEOF UP/DOWN HOFRES PLC VIA VIB OFF Setting mode Switching of commands and references Selection of operation modeCommand mode selection Preset-speed operation Frequency setting mode selectionHoun Meter selection HO Meter adjustment Meter setting and adjustmentHOUN= HounResolution Adjustment scale with parameter HO Meter adjustmentVF-FS1 HOUN= Adjusting the meter in inverter stop stateStandard default setting VR Default settingProgrammed value E6581381 HT Forward/reverse run selection Operation panel operation Forward/reverse run selection Operation panel operationUpper limit and lower limit frequencies Maximum frequencyHJ Maximum frequency WN Upper limit frequency NN Lower limit frequencyXN Base frequency XNX Base frequency voltage Base frequencyRV V/F control mode selection Selecting control modeSetting for fans and pumps Constant torque characteristicsMotor constant must be set Increasing starting torque+ Motor constant must be set Precautions on vector controlEnergy-saving Operating a permanent magnet motorE6581381 Valid, Invalid Setting the electronic thermal Manual torque boost increasing torque boost at low speedsXD Torque boost Motor electronic thermal protection level QNO Setting value Overload protection Overload stall Motor 150%-overload time limit H Inverter over load characteristicsPreset-speed operation speeds in 7 steps UT UT Preset-speed operation frequenciesThermal memory selection H UT UTUT UTBelow is an example of 7-step speed operation Low-speed signal output frequency Low-speed signalExtended parameters Input/output parameters Speed reach detection band Output of designated frequency reach signalDesignated frequency Output of set frequency speed reach signalInput signal selection Changing the functions of VIA terminal VIA terminal function selection Terminal function selection Keeping an input terminal function always active onModifying input terminal functions Setting of contact input terminal function Connection with transistor output Connection method 1 A-contact inputModifying output terminal functions Sink Negative logic / Source Positive logic inputExamples of application Assigning two functions to an output terminal Assigning one function to an output terminalRY RC RY-RC Holding the output of signals in on status Input terminal functionHdry FLA-FLB-FLC Comparing the frequency command valuesBasic parameters Switching motor characteristics via terminal inputSetting of switching terminals Frequency priority selectionAD2 VF2 MOT2 OCS2 OFF Automatic switching by frequency command External switching Input terminal function 38 Fchg enabledSetting frequency command characteristics VIA, VIB terminals 10Vdc voltage input adjustment VIA, VIBSetting of frequency with the input from an external contact Adjustment with pulse signals Parameter-setting example Sample sequence diagram 1 Adjustment with continuous signalsFrequency adjustment range About the setting of the initial up/down frequencyMinimum unit of frequency adjustment About the change of the initial up/down frequencyFine adjustment of frequency setting signal Starting frequency setting 2 Run/stop control with frequency setting signalsOperation frequency Starting frequencyDC braking DC brakingOFF Jump frequency jumping resonant frequencies Bumpless operation selection Bumpless operationPWM carrier frequency 0.75kW 15kW E6581381 Trip-less intensification Auto-restart Restart of coasting motor Auto-restart control selection Motor speed search at starting Restarting motor during coasting Motor speed search function Instantaneous power failure coast stop selection Instantaneous power failure coast stop selection Retry selection Selecting the number of times Retry functionE6581381 Avoiding overvoltage tripping Output voltage adjustment/Supply voltage correction Reverse-run prohibition Canceling the operation command Droop gain  Droop insensitive torque band Droop controlE6581381 External connection Conducting PID controlSetting PID control Adjusting the PID control gain levelTypes of PID control interfaces I-gain adjustment parameter P-gain adjustment parameter D-gain adjustment parameter Adjusting analog command voltagesSetting the time elapsed before PID control starts Setting motor constants Setting motor constantsSet the auto-tuning parameter H to Auto-tuning enabled E6581381 Setting motor constants 2 Details E6581381 Selecting an acceleration/deceleration pattern Acceleration/deceleration timeSwitching acceleration/deceleration time 1 E6581381 Protection functions Setting motor electronic thermal protection Stall prevention level Setting current stallInverter trip retention  Inverter trip retention selection Emergency stop Emergency DC braking time Emergency stopExternal trip stop via terminals Emergency stopping from the operation panel Output phase failure detection mode selection Output phase failure detectionInput phase failure detection Control mode for small current Input phase failure detection mode selection Detection of output short-circuit during start-up Detection of output short-circuitOver-torque trip OFF On OFF Cumulative operation time alarm setting Cumulative operation time alarm settingOver-voltage stall protection level Over-voltage stall protection levelUndervoltage trip Undervoltage trip/alarm selectionTrip at VIA low level input mode Parts replacement alarms Trip at VIA low level input mode Motor PTC thermal protection Evasion from Overvoltage and Imput phase failure NNWN Forced fire-speed control functionAdjustment parameters Example of settingCalibration of analog outputs Prohibition of key operations and parameter settings Resetting methodOperation panel parameter Current / voltage unit Changing the unit to a An example of setting when HJ is 80 and H is When H is not 0.00, and H is not 0 disabled Changing the steps in which the value displayed changes Free pressing a panel key once Free panel display Changing the item displayed by default Changing the display format while power is on Standard monitor display selection Selection of operation panel stop pattern Integral output powerDisplay of the head of the parameters Selection of operation panel stop patternTitle Error by disconnection Setting of common functionCommunication function Common serial Communication rate Communication function parameters Common serial options E6581381 Setting the communication functions Using the RS485Transmission specifications Example of connection for RS485-communicationWiring Permanent magnetic motors Parameters for optionsPage Applied operation Setting the operation frequencyHOQF HOQFP24 Hoqf Hoqf PLC VIA SS3 VIB RES RES SC/LC Setting the operation modeRES SC/LC PLC VIA VIB Monitoring the operation status Status monitor modeStatus monitor under normal conditions LEDVIA RES KKPgtt ⇔ Display of detailed information on a past trip Display of trip information Trip code displayDisplay of trip information Example of call-up of trip information Display of trip information at the occurrence of a tripInput terminal KK FE06 OFF Cause of the trip is displayed E6581381 Page How to cope with the CE directive Measures to satisfy the standardsAbout the EMC directive Measures to satisfy the EMC directive Three-phase 400V class About the low-voltage directive Example of wiringCompliance with UL Standard and CSA Standard Compliance with InstallationMeasures to satisfy the low-voltage directive Compliance with ConnectionAIC, Fuse and Wire sizes Motor thermal protectionAIC a Peripheral devices Selection of wiring materials and devicesInput current a Selection of wiring devicesMagnetic contactor in the primary circuit Installation of a magnetic contactorMagnetic contactor in the secondary circuit Installation of an overload relayOptional external devices Page Table of parameters and data 11.1 User parameters11.2 Basic parameters Houn UT Input/output parameters Extended parametersFrequency parameters NNWN Operation mode parameters Torque boost parameters Protection parameters Acceleration/deceleration time parameters Operation panel parameters Output parametersCommunication parameters PM motor parameters Default settings by inverter ratingAD2 Table of input terminal functionsOHN LLN Table of output terminal functionsUCN Pidfn Order of precedence of combined functions Specifications Models and their standard specificationsStandard specifications Common specification Display Outside dimensions and mass Outside dimensions and massFig.A Outline drawingFig.E Trip causes/warnings and remedies Before making a service call Trip information and remediesQR GTT QHH Restoring the inverter from a trip If the motor does not run while no trip message is displayed How to cope with parameter setting-related problems How to determine the causes of other problemsPage Regular inspection Inspection and maintenancePeriodical inspection Check pointsCheck items Replacement of expendable parts Standard replacement cycles of principal parts Keeping the inverter in storage Making a call for servicingPage Warranty Disposal of the inverter Page Toshiba