Installation of an overload relay | Toshiba VF-FS1 instruction

E6581381

■Magnetic contactor in the secondary circuit

A magnetic contactor may be installed on the secondary side to switch controlled motors or supply commercial power to the load when the inverter is out of operation.

Notes on wiring

•Be sure to interlock the magnetic contactor on the secondary side with the power supply to prevent commercial power from being applied to the inverter output terminals.

•When installing a magnetic contactor (MC) between the inverter and the motor, avoid turning the magnetic contactor on or off during operation. Turning the magnetic contactor on or off during operation causes a current to rush into the inverter which could lead to malfunction.

10.3Installation of an overload relay

1)The VF-FS1 inverter has an electronic-thermal overload protective function.

In the following cases, however, an overload relay suitable for the adjustment of the motor electronic thermal protection level (VJT) and appropriate to the motor used should be installed between the inverter and the motor.

•When using a motor with a current rating different to that of the corresponding Toshiba general-purpose motor

•When operating a single motor with an output smaller than that of the applicable standard motor or more than one motor simultaneously.

2)When using the VF-FS1 inverter to operate a constant-torque motor, such as the Toshiba VF motor, adjust the protection characteristic of the electronic thermal protection unit (NO) to the VF motor use.

3)It is recommended to use a motor with a thermal relay embedded in the motor coil to give sufficient protection to the motor, especially when it runs in a low-speed range.

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Toshiba VF-FS1 instruction manual Installation of an overload relay, Magnetic contactor in the secondary circuit

Contents

Industrial Inverter Page Safety precautions Safety precautionsMeanings of symbols Explanation of markings General Operation Transportation & installation Wiring Operations When retry function is selected inverter Maintenance and inspection Disposal Attach warning labels Features II. Introduction  Contents  E6581381 Iii Read first Check product purchase Contents of the product Names and functions Outside view Bottom Power circuit and control circuit terminal boards Power circuit terminal board VFFS1-2004 ∼ 2037PM VFFS1-4004 ∼ 4055PL E6581381 E6581381 Grounding capacitor disconnecting switch and taps Control circuit terminal board AWG How to open the front terminal board cover-18.5kW or less How to open the front terminal board cover-22kW or More Motors Occurrence of instability Braking a motor when cutting off power supplyLow loads and low inertia loads Load that produces regenerative torque Measures to protect motors against surge voltages InvertersBraking motor Protecting inverters from overcurrent Operating at other than rated voltage Power factor correction capacitorIf power supply distortion is not negligible MCCB1 Remedies What to do about the leak currentEffects of leak current across ground Elcb Affects of leakage current across lines Installation Installation environment 5cm How to install Standard installation Side-by-side installation Operating motor Calorific Values w Installing more than one unit in a cabinet Page Connection Standard connections Control and main power supplyWiring Preventing radio noise Standard connection diagram Standard connection diagram Power circuit terminals Description of terminals Control circuit terminals Power circuitControl circuit terminals VIA VIB FLC FLAFLB PLC Logic switching Operations Hoqf Simplified Operation of the VF-FS1Eoqf Start and stop using the operation panel keys EOQF= How to start and stopExample of a Eoqf setting procedure Coast stop Example of operating a run from the panel How to set the frequencyExample of a Hoqf setting procedure HOQF Setting the frequency using the operation panel HOQF= or Frequency setting How to operate the VF-FS1 Mccb Page Basic VF-FS1 operations Setting monitor mode Mode for setting inverter parametersMode for monitoring all inverter status Flow of status monitor mode How to set parameters Basic parameters Extended parameters User parameters How to set the basic parameters Changes the parameter setting Saves the changed value How to set extended parameters How to search and reprogram parameters Search and resetting of changed parameters I4WExample of parameter setting ITW HTH Setting a parameter, using the wizard function CWHCEE How to use the wizard function How Parameters of Quick setting wizard Jgcf How to use the history functionCWJ Parameters that cannot be changed while running CW Kpkv Returning all parameters to standard default settingHow to save/load the user setting parameters Page Automatic acceleration/deceleration Setting acceleration/deceleration timeBasic parameters CWK Manually setting acceleration/deceleration timeMethods of setting automatic acceleration/deceleration Function Adjustment range Default setting EOF Specifying an operation mode, using parametersUP/DOWN UP/DOWN HOF RES PLC VIA VIB OFF Selection of operation mode Setting mode Switching of commands and references Command mode selection Frequency setting mode selection Preset-speed operation HOUN= Meter setting and adjustmentHoun Meter selection HO Meter adjustment Houn VF-FS1 ResolutionAdjustment scale with parameter HO Meter adjustment Adjusting the meter in inverter stop state HOUN= Programmed value Standard default settingVR Default setting E6581381 Forward/reverse run selection Operation panel operation HT Forward/reverse run selection Operation panel operation HJ Maximum frequency Maximum frequencyUpper limit and lower limit frequencies WN Upper limit frequency NN Lower limit frequency Base frequency XN Base frequency XNX Base frequency voltage Selecting control mode RV V/F control mode selection Constant torque characteristics Setting for fans and pumps Increasing starting torque Motor constant must be set Energy-saving Precautions on vector control+ Motor constant must be set Operating a permanent magnet motor E6581381 Valid, Invalid XD Torque boost Setting the electronic thermalManual torque boost increasing torque boost at low speeds QNO Motor electronic thermal protection level Setting value Overload protection Overload stall Inverter over load characteristics Motor 150%-overload time limit H Thermal memory selection H Preset-speed operation speeds in 7 stepsUT UT Preset-speed operation frequencies UT UTUT UT Below is an example of 7-step speed operation Extended parameters Low-speed signal Low-speed signal output frequency Input/output parameters Output of designated frequency reach signal Speed reach detection band Output of set frequency speed reach signal Designated frequency VIA terminal function selection Input signal selectionChanging the functions of VIA terminal Modifying input terminal functions Terminal function selectionKeeping an input terminal function always active on Setting of contact input terminal function Connection method 1 A-contact input Connection with transistor output Examples of application Modifying output terminal functionsSink Negative logic / Source Positive logic input RY RC Assigning two functions to an output terminalAssigning one function to an output terminal RY-RC Hdry Holding the output of signals in on statusInput terminal function Comparing the frequency command values FLA-FLB-FLC Switching motor characteristics via terminal input Basic parameters AD2 VF2 MOT2 OCS2 OFF Setting of switching terminalsFrequency priority selection External switching Input terminal function 38 Fchg enabled Automatic switching by frequency command Setting frequency command characteristics 10Vdc voltage input adjustment VIA, VIB VIA, VIB terminals Setting of frequency with the input from an external contact Sample sequence diagram 1 Adjustment with continuous signals Adjustment with pulse signals Parameter-setting example Minimum unit of frequency adjustment About the setting of the initial up/down frequencyFrequency adjustment range About the change of the initial up/down frequency Fine adjustment of frequency setting signal Operation frequency 2 Run/stop control with frequency setting signals Starting frequency setting Starting frequency DC braking DC braking OFF Jump frequency jumping resonant frequencies Bumpless operation Bumpless operation selection PWM carrier frequency 0.75kW 15kW E6581381 Auto-restart control selection Trip-less intensificationAuto-restart Restart of coasting motor Restarting motor during coasting Motor speed search function Motor speed search at starting Instantaneous power failure coast stop selection Instantaneous power failure coast stop selection Retry function Retry selection Selecting the number of times E6581381 Avoiding overvoltage tripping Output voltage adjustment/Supply voltage correction Canceling the operation command Reverse-run prohibition Droop control  Droop gain  Droop insensitive torque band E6581381 Conducting PID control External connection Types of PID control interfaces Setting PID controlAdjusting the PID control gain level P-gain adjustment parameter I-gain adjustment parameter Setting the time elapsed before PID control starts D-gain adjustment parameterAdjusting analog command voltages Setting motor constants Setting motor constants Set the auto-tuning parameter H to Auto-tuning enabled E6581381 Setting motor constants 2 Details E6581381 Acceleration/deceleration time Selecting an acceleration/deceleration pattern Switching acceleration/deceleration time 1 E6581381 Setting motor electronic thermal protection Protection functions Setting current stall Stall prevention level Inverter trip retention selection Inverter trip retention External trip stop via terminals Emergency stop Emergency stop Emergency DC braking time Emergency stopping from the operation panel Output phase failure detection Output phase failure detection mode selection Input phase failure detection mode selection Input phase failure detectionControl mode for small current Detection of output short-circuit Detection of output short-circuit during start-up Over-torque trip OFF On OFF Over-voltage stall protection level Cumulative operation time alarm setting Cumulative operation time alarm setting Over-voltage stall protection level Undervoltage trip/alarm selection Undervoltage trip Trip at VIA low level input mode Trip at VIA low level input modeParts replacement alarms Motor PTC thermal protection Evasion from Overvoltage and Imput phase failure Forced fire-speed control function NNWN Calibration of analog outputs Adjustment parametersExample of setting Operation panel parameter Prohibition of key operations and parameter settingsResetting method Changing the unit to a Current / voltage unit An example of setting when HJ is 80 and H is Free pressing a panel key once Free panel display When H is not 0.00, and H is not 0 disabledChanging the steps in which the value displayed changes Standard monitor display selection Changing the item displayed by defaultChanging the display format while power is on Display of the head of the parameters Integral output powerSelection of operation panel stop pattern Selection of operation panel stop pattern Title Communication function Common serial Setting of common functionError by disconnection Communication rate Communication function parameters Common serial options E6581381 Transmission specifications Using the RS485Setting the communication functions Example of connection for RS485-communication Wiring Parameters for options Permanent magnetic motorsPage HOQF Setting the operation frequencyApplied operation HOQF Hoqf P24Hoqf PLC VIA SS3 VIB RES Setting the operation mode RES SC/LC RES SC/LC PLC VIA VIB Status monitor under normal conditions Status monitor modeMonitoring the operation status LED KK VIA RES Pgtt ⇔ Display of detailed information on a past trip Display of trip information Display of trip informationTrip code display Display of trip information at the occurrence of a trip Example of call-up of trip information Input terminal KK FE06 OFF Cause of the trip is displayed E6581381 Page About the EMC directive How to cope with the CE directiveMeasures to satisfy the standards Measures to satisfy the EMC directive Three-phase 400V class Example of wiring About the low-voltage directive Measures to satisfy the low-voltage directive Compliance with InstallationCompliance with UL Standard and CSA Standard Compliance with Connection AIC a AIC, Fuse and Wire sizesMotor thermal protection Selection of wiring materials and devices Peripheral devices Selection of wiring devices Input current a Installation of a magnetic contactor Magnetic contactor in the primary circuit Installation of an overload relay Magnetic contactor in the secondary circuit Optional external devices Page 11.2 Basic parameters Table of parameters and data11.1 User parameters Houn UT Extended parameters Input/output parameters Frequency parameters Operation mode parameters NNWN Torque boost parameters Acceleration/deceleration time parameters Protection parameters Output parameters Operation panel parameters Communication parameters Default settings by inverter rating PM motor parameters Table of input terminal functions AD2 OHN Table of output terminal functions LLN UCN Pidfn Order of precedence of combined functions Standard specifications SpecificationsModels and their standard specifications Common specification Display Outside dimensions and mass Outside dimensions and mass Outline drawing Fig.A Fig.E Before making a service call Trip information and remedies Trip causes/warnings and remedies QR GTT QHH Restoring the inverter from a trip If the motor does not run while no trip message is displayed How to determine the causes of other problems How to cope with parameter setting-related problemsPage Inspection and maintenance Regular inspection Check items Periodical inspectionCheck points Replacement of expendable parts Standard replacement cycles of principal parts Making a call for servicing Keeping the inverter in storagePage Warranty Disposal of the inverter Page Toshiba