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Siemens 400 V / 210...590 A operating instructions Simovert, Edition AB

Models: 400 V / 210...590 A

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	Operating Instructions	Edition: AB
	Operating Instructions	Edition: AB

simovert

Active Front End (AFE) AFE Rectifier / Regenerative Feedback Unit AC-DC

Chassis Type G and J

400 V / 210...590 A

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Siemens 400 V / 210...590 A operating instructions Simovert, Edition AB

Contents

Edition AB SimovertPage Contents 11-1 10-112-1 14-1 13-115-1 17-1 16-117.1 17-2Definitions and Warnings Definitions and Warnings 01.2004 Standing Standing / Sitting SittingMaintenance and servicing InstallationKeep these safety instructions in a safe place GeneralDC link voltage DescriptionOperating range Description 01.2004 Configuration Operation and control options Initial Start-Up Persons and equipment can occur by Energizing the power and the unitYou are advised to only connect Invertors after completing the basicTransport Storage Unpacking Scope of delivery type G Transport, Storage, UnpackingScope of delivery type J Box options Installing the units InstallationPoint of installation ClearancesAFE basic mains module with CleanPower filter Mounting dimensions and dimension sheetsCurrent Voltage Mounting dimensions of AFE reactorDoor/roof openings AFE inverter construction type GAn arcing short-circuit must be prevented by the provision PartitionsOpening cross sections Following filter mat is approved for use FiltersFibroidelastov made by DELBAG-Luftfilter Gmbh Technical filter data in accordance with DINBuilt-in components Water coolingRoof section Appendix AFE inverter construction type JMasterdrives VC inverters 01.2004 Installation Filters Mlfb Fan, flow rate, opening cross- sectionsDC auxiliary ImplementationSupply Opened until at least after this delay time Installing the optional boardsBoards may only be replaced by qualified personnel Slot 2 can be used for technology boards T100, T300, TSYInstallation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring X3 connector terminal AFE basic mains module and CleanPower filterConnection overviews AFE reactor connectionFan U2/T1 V2/T2 W2/T3+ D/L DC connection Electronics box for boards Cusa X9 connectorFan connection 230 V 1 AC 210 a 3NE1 227-0 250 a 3NA3 144 250 a Control transformer must be protected by a 6 a fuse Example configuration -7 for construction type J shows aDirectly from the plant MainsTypical circuit for AFE chassis unit, construction type J AFE inverter and AFE reactor Power connectionsProtective conductor connection Auxiliary power supply, prechargingX9 external DC 24 V supply, precharging contactor control Fan supplyControl terminals Connectors forStandard connections of the AFE inverter Control terminalView of Cusa Terminal assignments Connecting up control cablesX100 control Terminal stripTerminal Name Function Range X101 controlPossible cross- .5 mm 2 AWG X102 controlPin Name Function Range X300 serial interfaceDigital inputs/outputs Factory settingConnection Digital outputsDual-port Ram DPR for SCB, TSY, CB, TB Only one of the above possible connections may be usedView of option board VSB Voltage Sensing Board VSBVSB Connector assignmentsCommissioning of the equipment Basic Function CheckPlease check P052 = Reset is run P052 automatically returns toChecking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets 10-1 Function DiagramsSwitchover of reserve data set RDS Switchover, basic/reserve setting Basic/Resv10-2 Examples Parameterization11-1 Key Meaning Function Setting parameters via the PMUKey Toggle keyExample Start-up parameterization Menu selection Closed-loop control settingsSelect language Input rated supply voltage Input line frequency in HzFunction selection P052 Factory setting P052 = 1 Parameter resetInitialization Mlfb input P052 = Access level Expert ModeFunction Condition Result To change P070Select Return Download P052 =Select Download TB installed in the electronics box of the converter Hardware configuration P052 =007, Starting Lockout 008 or Ready for on 009 states P051 = P090 = P091 =Select Closed-loop control settings Closed-loop control settings P052 =Key to parameter list Parameter List12-1 R001 Operating status General visualization parametersR004 Output Amps R006 DC Bus VoltsR013 Operat. hours 12-3R030 Line volts R032 Line frequencyGeneral parameters P051 Access LevelP052 Function Select P054 OP Backlight 12-5Drive data R082 Line filter L/% 12-7P083 Precharging R089 Board PositionP091 Board Position Hardware configurationClosed-loop control R139 12-10R150 Control status R152 Active RDS12-11 P164 Operating modeP160 Startmot,max P161 Startgen,max12-12 P329 MCInvEnableDel P325 MC switch-on del12-13 P308 Sampling TimeP387 FunctionsP408 Forming time P409 Line contac. delSetpoint channel P518 Deviation Time 12-16Control and status bit connections 12-18 12-19 P575 Src No Ext Fault1P572 P576 Src. ext V ok12-20 P586 Src No ExtFault2P587 Src.slave AFE P588 Src No Ext Warn112-21 12-22 12-23 P629 DstPrechrgContEn 12-24P631 Dst Pre-Charging Analog inputs/outputs P660 SCI AnalogInConfP656 Cusa AnalogOutGain P657 Cusa AnalogOutOffs12-26 P662 SCI AnalogInOffsP664 SCI AnaOutActVal P665 SCI AnaOut GainP682 SCB Protocol Interface configurationP683 SCom/SCB BusAddr P684 SCom/SCB BaudP686 SCom/SCB # PrDat 12-28P687 SCom/SCB TlgOFF P689 SCB Peer2PeerExtP694 CB/TB Act Values 12-29P695 CB/TB TlgOFFTime 12-30 R721 SW Generat.Date Diagnostic functionsR722 R723 PCB CodeR730 SCB Diagnosis 12-32R748 Trip Time 12-33Gating unit P799 Special AccessFactory parameters Profile parameters P927 Parameter AccessP928 Src Base/Reserve R951 Fault Texts R949 Fault Value12-36 12-37 12-38 12-39 12-40 Control word Control and Status WordsIntroduction ApplicationMultiple connections are permitted Display of control word on PMU seven-segment displayControl word Control word 1 visualization parameter r550 or r967 Factory setting applies only when P077 =Designation Bit No. meaningParameter No Control word 2 visualization parameter r551Table X external terminals Sources for control words 1Table B Table aTable C Table DTable F Table ETable G Table H13-8 0000 0001 2004 3004 4501 4502 4503 4504 4505Bit 1 OFF2 command L OFF2 electrical Condition Bit 0 on / OFF1 command ↑ on / L OFF1 ConditionDescription of the control word bits Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF Bit 7 Acknowledge command ↑ Acknowledge ConditionBit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF Bit 10 Control via PLC command H Control via PLC ConditionBit 19 Reserved Bit 20 Reserved Bit 29 External alarm 2 command L External alarm Condition Bit 28 External alarm 1 command L External alarm ConditionMaster AFE Setpoint channel and closed-loop control are activated High signalBit 31 Reserved 13-13Status word 1 visualization parameter r552 or r968 Status wordDestination PMU display Status wordBit # 13-15= High Select = Low Destin Bit Ready for on P600.x DestinationStatus word 2 visualization parameter r553 = High Select = Low Destin 13-17= 3 = 1 0000 1001 1002 1003Bit 1 Ready to Run signal H High signal Bit 0 Ready for on signal H High signalBit 2 Run signal H High signal Description of the status word bitsBit 7 Alarm signal H High signal Bit 6 Starting lockout signal H High signalBit 8 Setpoint/actual value deviation signal L LOW signal Bit 20 External fault 2 signal H High signal Bit 19 External fault 1 signal H High signalBit 21 External alarm signal H High signal Bit 22 AFE i2t alarm signal H High signal MeaningBit 23 AFE overtemperature fault signal H High signal Faults Faults and AlarmsCompare with P071 Line voltage F003 Line overvoltage14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF Simovert Masterdrives units are operated at high voltages MaintenanceNational electrical codes VBG 4 in Germany PersonnelElectrical components CleanPower filterAFE basic mains module Position Equipment designation Brief descriptionReplacement AFE inverter maintenanceFan assembly weighs about 30 kg Replacing the fanReplacing the starting capacitor Replacing the fan fuses construction type J onlyCapacitor battery weighs up to 30 kg Replacing the capacitor batteryPMU with adapter section on the electronics box Replacing the PMUFan fuses for AFE inverters Fuses15.3.2 DC fuses How the serial FormingExample A-J60147512345 Number is made upP408 P052 = Key Switch on AFEEnd CleanPower filter AFE basic mains module Technical Data17-1 17-2 AFE basic mains module and CleanPower filter17-3 AFE reactor for construction type J AFE reactor for construction type G17-4 6SE703x-xES87-1FG117-5 AFE inverterDerating curves Designation Value 17-7Environmental Friendliness Equipment Certificates ConfirmationType Order No 6SE70AC drive converter Equipment Type Order No19-3 Type 6SE70 Chassis units AC-AC and DC-ACAppendix ContentsAppendix to Operating manualPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Chapter Changes Pages Version date Edition Internal Item Number A5E00243916Siemens AG