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Siemens 400 V / 210...590 A Electrical components, AFE basic mains module, CleanPower filter

Models: 400 V / 210...590 A

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Maintenance	01.2004

15.1Electrical components

15.1.1AFE basic mains module

Position	Equipment designation			Brief description

1	-A52	VSB module		Line angle and voltage sensing
				6SE7090-0XX84-1GA1
2	-K1	Main contactor		Main contactor 230 V, 50/60 Hz
				3RT1476-6AP36 (for 370 ... 590 A)
				3RT1466-6AP36 (for 210 ... 315 A)
3	-K1 -Z1	Varistor		Main contactor accessory

4	-K4	Contactor		Precharging contactor 230 V, 50/60 Hz
				3RT1035-1AL20 (for 510 ... 590 A)
				3RT1025-1AL20 (for 210 ... 370 A)
5	-Z4	Varistor		for contactor 230 V, 50/60 Hz
6	-R1...R3	Resistor		Precharging resistors 5 Ohm
				6SY7000-0AE65
7		Cable harness		Signal exchange with AFE inverter
				6SY7000-0AE62
	Table 15-1		Components of the AFE basic mains module

15.1.2CleanPower filter

Position	Equipment designation			Brief description

1	-L1	Commutating reactor		Reactor 4EU3652-6UA000A (510 ... 590 A)
				Reactor 4EU3652-3UB000A (370 A)
				Reactor 4EU3052-8UA000A (315 A)
				Reactor 4EU3052-7UA000A (260 A)
				Reactor 4EU2752-6UA000A (210 A)
2	-C4, -C5	Capacitor		Filter capacitor 6SY7000-0AE64 (510 ... 590 A)
				Filter capacitor 6SY7000-0AF55 (370 A)
				Filter capacitor 6SY7000-0AF54 (315 A)
	-C4			Filter capacitor 6SY7000-0AE64 (210 ... 260 A)

3	-R7.1 ... R9.1	Resistor		Filter res. 6SY7000-0AE67 (510..590 A)
	-R7.2 ... R9.2
	-R7 ... R9			Filter res. 6SY7000-0AE67 (370 A)
				Filter res. 6SY7000-0AE66 (260 ... 315 A)
				Filter res. 6SY7000-0AE65 (210 A)
4	-Cg	Board		Basic RI suppression 6SX7010-0FB10

5		Cable harness		Measurement tap line voltage
				6SY7000-0AE61
	Table 15-2		Components of the CleanPower filter without AFE reactor

15-2	6SE7087-6CX86-2BA1 Siemens AG
	Operating Instructions SIMOVERT MASTERDRIVES AFE

Image 141

Siemens 400 V / 210...590 A operating instructions Electrical components, AFE basic mains module, CleanPower filter

Contents

Edition AB SimovertPage Contents 10-1 11-112-1 13-1 14-115-1 17-1 16-117.1 17-2Definitions and Warnings Definitions and Warnings 01.2004 Standing Standing / Sitting SittingMaintenance and servicing InstallationKeep these safety instructions in a safe place GeneralDescription DC link voltageOperating range Description 01.2004 Configuration Operation and control options Initial Start-Up Persons and equipment can occur by Energizing the power and the unitYou are advised to only connect Invertors after completing the basicTransport Storage Unpacking Scope of delivery type G Transport, Storage, UnpackingScope of delivery type J Box options Installing the units InstallationPoint of installation ClearancesAFE basic mains module with CleanPower filter Mounting dimensions and dimension sheetsCurrent Voltage Mounting dimensions of AFE reactorDoor/roof openings AFE inverter construction type GAn arcing short-circuit must be prevented by the provision PartitionsOpening cross sections Following filter mat is approved for use FiltersFibroidelastov made by DELBAG-Luftfilter Gmbh Technical filter data in accordance with DINWater cooling Built-in componentsRoof section AFE inverter construction type J AppendixMasterdrives VC inverters 01.2004 Installation Filters Mlfb Fan, flow rate, opening cross- sectionsImplementation DC auxiliarySupply Opened until at least after this delay time Installing the optional boardsBoards may only be replaced by qualified personnel Slot 2 can be used for technology boards T100, T300, TSYInstallation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring X3 connector terminal AFE basic mains module and CleanPower filterConnection overviews AFE reactor connectionU2/T1 V2/T2 W2/T3 Fan+ D/L Electronics box for boards Cusa X9 connector DC connectionFan connection 230 V 1 AC 210 a 3NE1 227-0 250 a 3NA3 144 250 a Control transformer must be protected by a 6 a fuse Example configuration -7 for construction type J shows aDirectly from the plant MainsTypical circuit for AFE chassis unit, construction type J AFE inverter and AFE reactor Power connectionsProtective conductor connection Auxiliary power supply, prechargingX9 external DC 24 V supply, precharging contactor control Fan supplyControl terminals Connectors forStandard connections of the AFE inverter Control terminalView of Cusa Terminal assignments Connecting up control cablesX100 control Terminal stripTerminal Name Function Range X101 controlPossible cross- .5 mm 2 AWG X102 controlPin Name Function Range X300 serial interfaceDigital inputs/outputs Factory settingConnection Digital outputsDual-port Ram DPR for SCB, TSY, CB, TB Only one of the above possible connections may be usedView of option board VSB Voltage Sensing Board VSBVSB Connector assignmentsBasic Function Check Commissioning of the equipmentPlease check P052 = Reset is run P052 automatically returns toChecking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets 10-1 Function DiagramsSwitchover, basic/reserve setting Basic/Resv Switchover of reserve data set RDS10-2 Parameterization Examples11-1 Key Meaning Function Setting parameters via the PMUKey Toggle keyExample Start-up parameterization Menu selection Closed-loop control settingsSelect language Input rated supply voltage Input line frequency in HzFunction selection P052 Factory setting P052 = 1 Parameter resetInitialization Mlfb input P052 = Access level Expert ModeFunction Condition Result To change P070Download P052 = Select ReturnSelect Download TB installed in the electronics box of the converter Hardware configuration P052 =007, Starting Lockout 008 or Ready for on 009 states P051 = P090 = P091 =Select Closed-loop control settings Closed-loop control settings P052 =Parameter List Key to parameter list12-1 R001 Operating status General visualization parametersR004 Output Amps R006 DC Bus VoltsR013 Operat. hours 12-3R030 Line volts R032 Line frequencyP051 Access Level General parametersP052 Function Select P054 OP Backlight 12-5Drive data R082 Line filter L/% 12-7P083 Precharging R089 Board PositionP091 Board Position Hardware configurationClosed-loop control R139 12-10R150 Control status R152 Active RDS12-11 P164 Operating modeP160 Startmot,max P161 Startgen,max12-12 P329 MCInvEnableDel P325 MC switch-on del12-13 P308 Sampling TimeP387 FunctionsP408 Forming time P409 Line contac. delSetpoint channel P518 Deviation Time 12-16Control and status bit connections 12-18 12-19 P575 Src No Ext Fault1P572 P576 Src. ext V ok12-20 P586 Src No ExtFault2P587 Src.slave AFE P588 Src No Ext Warn112-21 12-22 12-23 12-24 P629 DstPrechrgContEnP631 Dst Pre-Charging Analog inputs/outputs P660 SCI AnalogInConfP656 Cusa AnalogOutGain P657 Cusa AnalogOutOffs12-26 P662 SCI AnalogInOffsP664 SCI AnaOutActVal P665 SCI AnaOut GainP682 SCB Protocol Interface configurationP683 SCom/SCB BusAddr P684 SCom/SCB BaudP686 SCom/SCB # PrDat 12-28P687 SCom/SCB TlgOFF P689 SCB Peer2PeerExt12-29 P694 CB/TB Act ValuesP695 CB/TB TlgOFFTime 12-30 R721 SW Generat.Date Diagnostic functionsR722 R723 PCB CodeR730 SCB Diagnosis 12-32R748 Trip Time 12-33P799 Special Access Gating unitFactory parameters P927 Parameter Access Profile parametersP928 Src Base/Reserve R949 Fault Value R951 Fault Texts12-36 12-37 12-38 12-39 12-40 Control word Control and Status WordsIntroduction ApplicationDisplay of control word on PMU seven-segment display Multiple connections are permittedControl word Control word 1 visualization parameter r550 or r967 Factory setting applies only when P077 =Designation Bit No. meaningParameter No Control word 2 visualization parameter r551Table X external terminals Sources for control words 1Table B Table aTable C Table DTable F Table ETable G Table H13-8 0000 0001 2004 3004 4501 4502 4503 4504 4505Bit 0 on / OFF1 command ↑ on / L OFF1 Condition Bit 1 OFF2 command L OFF2 electrical ConditionDescription of the control word bits Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF Bit 7 Acknowledge command ↑ Acknowledge ConditionBit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF Bit 10 Control via PLC command H Control via PLC ConditionBit 19 Reserved Bit 20 Reserved Bit 28 External alarm 1 command L External alarm Condition Bit 29 External alarm 2 command L External alarm ConditionMaster AFE Setpoint channel and closed-loop control are activated High signalBit 31 Reserved 13-13Status word 1 visualization parameter r552 or r968 Status wordDestination PMU display Status wordBit # 13-15= High Select = Low Destin Bit Ready for on P600.x DestinationStatus word 2 visualization parameter r553 = High Select = Low Destin 13-17= 3 = 1 0000 1001 1002 1003Bit 1 Ready to Run signal H High signal Bit 0 Ready for on signal H High signalBit 2 Run signal H High signal Description of the status word bitsBit 6 Starting lockout signal H High signal Bit 7 Alarm signal H High signalBit 8 Setpoint/actual value deviation signal L LOW signal Bit 20 External fault 2 signal H High signal Bit 19 External fault 1 signal H High signalBit 21 External alarm signal H High signal Bit 22 AFE i2t alarm signal H High signal MeaningBit 23 AFE overtemperature fault signal H High signal Faults Faults and AlarmsCompare with P071 Line voltage F003 Line overvoltage14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF Simovert Masterdrives units are operated at high voltages MaintenanceNational electrical codes VBG 4 in Germany PersonnelElectrical components CleanPower filterAFE basic mains module Position Equipment designation Brief descriptionReplacement AFE inverter maintenanceFan assembly weighs about 30 kg Replacing the fanReplacing the starting capacitor Replacing the fan fuses construction type J onlyCapacitor battery weighs up to 30 kg Replacing the capacitor batteryPMU with adapter section on the electronics box Replacing the PMUFuses Fan fuses for AFE inverters15.3.2 DC fuses How the serial FormingExample A-J60147512345 Number is made upSwitch on AFE P408 P052 = KeyEnd Technical Data CleanPower filter AFE basic mains module17-1 17-2 AFE basic mains module and CleanPower filter17-3 AFE reactor for construction type J AFE reactor for construction type G17-4 6SE703x-xES87-1FG117-5 AFE inverterDerating curves Designation Value 17-7Environmental Friendliness Equipment Certificates ConfirmationType Order No 6SE70AC drive converter Equipment Type Order No19-3 Type 6SE70 Chassis units AC-AC and DC-ACAppendix ContentsAppendix to Operating manualPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Edition Internal Item Number A5E00243916 Chapter Changes Pages Version dateSiemens AG