210 a 3NE1 227-0 250 a 3NA3 144 250 a | Siemens 400 V / 210...590 A

01.2004	Connecting-Up and Wiring

7.1.4Overview of core and system components for AFE functionality with example configuration

Control transformer AC230 V 50/60Hz

-T10 1 kVA

-Q1

Uline

3AC 50/60 Hz

Main fuses

Type: Combined fuse or line protection

-G10

DC 24 V / 6 A

AFE basic mains

-X70

module

-K4	-R1...R3	VSB
-K1
	-L1
	Cg
	-R7...R9
	-C4...C5

CleanPower-Filter

-X9

Cable harness

6

AFE reactor

-L2

-X2

E box: Options

Control CUSA / control

section

6

Udc

-U1: AFE inverter

Fig. 7-6 Connection overview of complete AFE function (core and system components)

If you wish to achieve full AFE functionality, you must add the system components to the complement of core components. Table 7-1 and Table 7-2 lists the key system components as recommended by Siemens.

	AFE inverter order number /		Input	Mains fuse 3AC			Mains fuse 3AC
	AFE inverter order number /		Input	Mains fuse 3AC			Mains fuse 3AC
	rating		current	Utilization category gR			Utilization category gL
				or
	6SE7032-1EG80 / 144 kW 400 V		210 A	3NE1 227-0 250 A			3NA3 144 250 A
	6SE7032-6EG80 / 177 kW 400 V		260 A	3NE1 230-0 310 A			3NA3 252 315 A
	6SE7033-2EG80 / 214 kW 400 V		315 A	3NE1 331-0 350 A			3NA3 260 400 A
	6SE7033-7EG80 / 250 kW 400 V		370 A	3NE1 332-0 400 A			3NA3 260 400 A
				Mains switch	or		No-load fuse-disconnector
				3KL55 30-1AB00 250 A			3NP42 70 - 0CA01 250 A
				3KL57 30-1AB00 400 A			3NP43 70 - 0CA01 400 A
				24 V power supply 6 A			24 V power supply 10 A
				Unregulated	or		Regulated (SITOP)
				4 AV2295-0AQ00-Z			6EP1-334-2AA00
				230 V control transf .1 kVA
				4AM5995-0AH81-0B-Z

	Table 7-1		Recommended system components construction type G

Siemens AG 6SE7087-6CX86-2BA1	7-5
SIMOVERT MASTERDRIVES AFE Operating Instructions

Image 38

Siemens 400 V / 210...590 A operating instructions 210 a 3NE1 227-0 250 a 3NA3 144 250 a

Contents

Simovert Edition ABPage Contents 12-1 10-111-1 15-1 13-114-1 17.1 16-117-1 17-2 Definitions and Warnings Definitions and Warnings 01.2004 Sitting Standing Standing / Sitting Keep these safety instructions in a safe place InstallationMaintenance and servicing General Operating range DescriptionDC link voltage Description 01.2004 Configuration Operation and control options Initial Start-Up You are advised to only connect Energizing the power and the unitPersons and equipment can occur by Invertors after completing the basic Transport, Storage, Unpacking Transport Storage Unpacking Scope of delivery type G Scope of delivery type J Box options Point of installation InstallationInstalling the units Clearances Mounting dimensions and dimension sheets AFE basic mains module with CleanPower filter Mounting dimensions of AFE reactor Current Voltage An arcing short-circuit must be prevented by the provision AFE inverter construction type GDoor/roof openings Partitions Opening cross sections Fibroidelastov made by DELBAG-Luftfilter Gmbh FiltersFollowing filter mat is approved for use Technical filter data in accordance with DIN Roof section Water coolingBuilt-in components Masterdrives VC inverters AFE inverter construction type JAppendix 01.2004 Installation Filters Fan, flow rate, opening cross- sections Mlfb Supply ImplementationDC auxiliary Boards may only be replaced by qualified personnel Installing the optional boardsOpened until at least after this delay time Slot 2 can be used for technology boards T100, T300, TSY Installation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring Connection overviews AFE basic mains module and CleanPower filterX3 connector terminal AFE reactor connection + D/L U2/T1 V2/T2 W2/T3Fan Fan connection 230 V 1 AC Electronics box for boards Cusa X9 connectorDC connection 210 a 3NE1 227-0 250 a 3NA3 144 250 a Directly from the plant Example configuration -7 for construction type J shows aControl transformer must be protected by a 6 a fuse Mains Typical circuit for AFE chassis unit, construction type J Power connections AFE inverter and AFE reactor X9 external DC 24 V supply, precharging contactor control Auxiliary power supply, prechargingProtective conductor connection Fan supply Standard connections of the AFE inverter Connectors forControl terminals Control terminal View of Cusa X100 control Connecting up control cablesTerminal assignments Terminal strip X101 control Terminal Name Function Range X102 control Possible cross- .5 mm 2 AWG X300 serial interface Pin Name Function Range Connection Factory settingDigital inputs/outputs Digital outputs Only one of the above possible connections may be used Dual-port Ram DPR for SCB, TSY, CB, TB Voltage Sensing Board VSB View of option board VSB Connector assignments VSB Please check Basic Function CheckCommissioning of the equipment Reset is run P052 automatically returns to P052 = Checking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets Function Diagrams 10-1 10-2 Switchover, basic/reserve setting Basic/ResvSwitchover of reserve data set RDS 11-1 ParameterizationExamples Setting parameters via the PMU Key Meaning Function Toggle key Key Example Select language Menu selection Closed-loop control settingsStart-up parameterization Input rated supply voltage Input line frequency in Hz Factory setting P052 = 1 Parameter reset Function selection P052 Function Condition Result Access level Expert ModeInitialization Mlfb input P052 = To change P070 Select Download Download P052 =Select Return 007, Starting Lockout 008 or Ready for on 009 states Hardware configuration P052 =TB installed in the electronics box of the converter P051 = P090 = P091 = Closed-loop control settings P052 = Select Closed-loop control settings 12-1 Parameter ListKey to parameter list R004 Output Amps General visualization parametersR001 Operating status R006 DC Bus Volts R030 Line volts 12-3R013 Operat. hours R032 Line frequency P052 Function Select P051 Access LevelGeneral parameters 12-5 P054 OP Backlight Drive data P083 Precharging 12-7R082 Line filter L/% R089 Board Position Hardware configuration P091 Board Position Closed-loop control R150 Control status 12-10R139 R152 Active RDS P160 Startmot,max P164 Operating mode12-11 P161 Startgen,max 12-12 12-13 P325 MC switch-on delP329 MCInvEnableDel P308 Sampling Time P408 Forming time FunctionsP387 P409 Line contac. del Setpoint channel 12-16 P518 Deviation Time Control and status bit connections 12-18 P572 P575 Src No Ext Fault112-19 P576 Src. ext V ok P587 Src.slave AFE P586 Src No ExtFault212-20 P588 Src No Ext Warn1 12-21 12-22 12-23 P631 Dst Pre-Charging 12-24P629 DstPrechrgContEn P656 Cusa AnalogOutGain P660 SCI AnalogInConfAnalog inputs/outputs P657 Cusa AnalogOutOffs P664 SCI AnaOutActVal P662 SCI AnalogInOffs12-26 P665 SCI AnaOut Gain P683 SCom/SCB BusAddr Interface configurationP682 SCB Protocol P684 SCom/SCB Baud P687 SCom/SCB TlgOFF 12-28P686 SCom/SCB # PrDat P689 SCB Peer2PeerExt P695 CB/TB TlgOFFTime 12-29P694 CB/TB Act Values 12-30 R722 Diagnostic functionsR721 SW Generat.Date R723 PCB Code 12-32 R730 SCB Diagnosis 12-33 R748 Trip Time Factory parameters P799 Special AccessGating unit P928 Src Base/Reserve P927 Parameter AccessProfile parameters 12-36 R949 Fault ValueR951 Fault Texts 12-37 12-38 12-39 12-40 Introduction Control and Status WordsControl word Application Control word Display of control word on PMU seven-segment displayMultiple connections are permitted Designation Factory setting applies only when P077 =Control word 1 visualization parameter r550 or r967 Bit No. meaning Control word 2 visualization parameter r551 Parameter No Sources for control words 1 Table X external terminals Table C Table aTable B Table D Table G Table ETable F Table H 0000 0001 2004 3004 4501 4502 4503 4504 4505 13-8 Description of the control word bits Bit 0 on / OFF1 command ↑ on / L OFF1 ConditionBit 1 OFF2 command L OFF2 electrical Condition Bit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF Bit 7 Acknowledge command ↑ Acknowledge ConditionBit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF Bit 10 Control via PLC command H Control via PLC Condition Bit 19 Reserved Bit 20 Reserved Master AFE Bit 28 External alarm 1 command L External alarm ConditionBit 29 External alarm 2 command L External alarm Condition Bit 31 Reserved High signalSetpoint channel and closed-loop control are activated 13-13 Destination Status wordStatus word 1 visualization parameter r552 or r968 PMU display Status word = High Select = Low Destin Bit Ready for on P600.x 13-15Bit # Destination Status word 2 visualization parameter r553 = 3 13-17= High Select = Low Destin = 1 0000 1001 1002 1003 Bit 2 Run signal H High signal Bit 0 Ready for on signal H High signalBit 1 Ready to Run signal H High signal Description of the status word bits Bit 8 Setpoint/actual value deviation signal L LOW signal Bit 6 Starting lockout signal H High signalBit 7 Alarm signal H High signal Bit 21 External alarm signal H High signal Bit 19 External fault 1 signal H High signalBit 20 External fault 2 signal H High signal Bit 22 AFE i2t alarm signal H High signal Meaning Bit 23 AFE overtemperature fault signal H High signal Compare with P071 Line voltage Faults and AlarmsFaults F003 Line overvoltage 14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF National electrical codes VBG 4 in Germany MaintenanceSimovert Masterdrives units are operated at high voltages Personnel AFE basic mains module CleanPower filterElectrical components Position Equipment designation Brief description Fan assembly weighs about 30 kg AFE inverter maintenanceReplacement Replacing the fan Replacing the fan fuses construction type J only Replacing the starting capacitor Replacing the capacitor battery Capacitor battery weighs up to 30 kg Replacing the PMU PMU with adapter section on the electronics box 15.3.2 DC fuses FusesFan fuses for AFE inverters Example A-J60147512345 FormingHow the serial Number is made up End Switch on AFEP408 P052 = Key 17-1 Technical DataCleanPower filter AFE basic mains module AFE basic mains module and CleanPower filter 17-2 17-3 17-4 AFE reactor for construction type GAFE reactor for construction type J 6SE703x-xES87-1FG1 AFE inverter 17-5 Derating curves 17-7 Designation Value Environmental Friendliness Type Certificates ConfirmationEquipment Order No 6SE70 Equipment Type Order No AC drive converter Type 6SE70 Chassis units AC-AC and DC-AC 19-3 Appendix to ContentsAppendix Operating manualPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Siemens AG Edition Internal Item Number A5E00243916Chapter Changes Pages Version date