AFE inverter maintenance, Replacement | Siemens 400 V / 210...590 A

01.2004	Maintenance

15.2AFE inverter maintenance

15.2.1Replacing the fan

The fan is designed for an operating time of L10 ≥ 35 000 hours at an ambient temperature of Tu = 40 °C. It should be replaced in good time to maintain the availability of the unit.

Construction type G The fan assembly consists of:

	♦ the fan housing
	♦ one fan
	The fan assembly is installed between the capacitor battery and the
	motor connection.
Replacement	♦ Withdraw connector X20.
	♦ Remove the cable ties.
	♦ Undo the 2 M6x12 Torx screws.
	♦ Remove the fan assembly by pulling it out forwards.
	♦ Install the new fan assembly by following the same steps in the
	reverse order.
	Before commissioning the new fan, check it for freedom of movement
	and correct air flow direction.
	The air must be expelled upwards out of the device.

Construction type J The fan assembly consists of:

♦the fan housing

♦one or two fans

♦the starting capacitors

The fan assembly is fitted at the top of the chassis.

♦Withdraw connector X20.

♦Undo the two M8 screws in the fan assembly.

♦Pull the fan assembly out forwards (if necessary, lower it slightly when you pull it out) and store it in a safe place.

CAUTION	The fan assembly weighs about 30 kg!

Siemens AG 6SE7087-6CX86-2BA1	15-3
SIMOVERT MASTERDRIVES AFE Operating Instructions

Image 142

Siemens 400 V / 210...590 A AFE inverter maintenance, Replacing the fan, Replacement, Fan assembly weighs about 30 kg

Contents

Simovert Edition ABPage Contents 11-1 10-112-1 14-1 13-115-1 17.1 16-117-1 17-2 Definitions and Warnings Definitions and Warnings 01.2004 Sitting Standing Standing / Sitting Keep these safety instructions in a safe place InstallationMaintenance and servicing General DC link voltage DescriptionOperating range Description 01.2004 Configuration Operation and control options Initial Start-Up You are advised to only connect Energizing the power and the unitPersons and equipment can occur by Invertors after completing the basic Transport, Storage, Unpacking Transport Storage Unpacking Scope of delivery type G Scope of delivery type J Box options Point of installation InstallationInstalling the units Clearances Mounting dimensions and dimension sheets AFE basic mains module with CleanPower filter Mounting dimensions of AFE reactor Current Voltage An arcing short-circuit must be prevented by the provision AFE inverter construction type GDoor/roof openings Partitions Opening cross sections Fibroidelastov made by DELBAG-Luftfilter Gmbh FiltersFollowing filter mat is approved for use Technical filter data in accordance with DIN Built-in components Water coolingRoof section Appendix AFE inverter construction type JMasterdrives VC inverters 01.2004 Installation Filters Fan, flow rate, opening cross- sections Mlfb DC auxiliary ImplementationSupply Boards may only be replaced by qualified personnel Installing the optional boardsOpened until at least after this delay time Slot 2 can be used for technology boards T100, T300, TSY Installation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring Connection overviews AFE basic mains module and CleanPower filterX3 connector terminal AFE reactor connection Fan U2/T1 V2/T2 W2/T3+ D/L DC connection Electronics box for boards Cusa X9 connectorFan connection 230 V 1 AC 210 a 3NE1 227-0 250 a 3NA3 144 250 a Directly from the plant Example configuration -7 for construction type J shows aControl transformer must be protected by a 6 a fuse Mains Typical circuit for AFE chassis unit, construction type J Power connections AFE inverter and AFE reactor X9 external DC 24 V supply, precharging contactor control Auxiliary power supply, prechargingProtective conductor connection Fan supply Standard connections of the AFE inverter Connectors forControl terminals Control terminal View of Cusa X100 control Connecting up control cablesTerminal assignments Terminal strip X101 control Terminal Name Function Range X102 control Possible cross- .5 mm 2 AWG X300 serial interface Pin Name Function Range Connection Factory settingDigital inputs/outputs Digital outputs Only one of the above possible connections may be used Dual-port Ram DPR for SCB, TSY, CB, TB Voltage Sensing Board VSB View of option board VSB Connector assignments VSB Commissioning of the equipment Basic Function CheckPlease check Reset is run P052 automatically returns to P052 = Checking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets Function Diagrams 10-1 Switchover of reserve data set RDS Switchover, basic/reserve setting Basic/Resv10-2 Examples Parameterization11-1 Setting parameters via the PMU Key Meaning Function Toggle key Key Example Select language Menu selection Closed-loop control settingsStart-up parameterization Input rated supply voltage Input line frequency in Hz Factory setting P052 = 1 Parameter reset Function selection P052 Function Condition Result Access level Expert ModeInitialization Mlfb input P052 = To change P070 Select Return Download P052 =Select Download 007, Starting Lockout 008 or Ready for on 009 states Hardware configuration P052 =TB installed in the electronics box of the converter P051 = P090 = P091 = Closed-loop control settings P052 = Select Closed-loop control settings Key to parameter list Parameter List12-1 R004 Output Amps General visualization parametersR001 Operating status R006 DC Bus Volts R030 Line volts 12-3R013 Operat. hours R032 Line frequency General parameters P051 Access LevelP052 Function Select 12-5 P054 OP Backlight Drive data P083 Precharging 12-7R082 Line filter L/% R089 Board Position Hardware configuration P091 Board Position Closed-loop control R150 Control status 12-10R139 R152 Active RDS P160 Startmot,max P164 Operating mode12-11 P161 Startgen,max 12-12 12-13 P325 MC switch-on delP329 MCInvEnableDel P308 Sampling Time P408 Forming time FunctionsP387 P409 Line contac. del Setpoint channel 12-16 P518 Deviation Time Control and status bit connections 12-18 P572 P575 Src No Ext Fault112-19 P576 Src. ext V ok P587 Src.slave AFE P586 Src No ExtFault212-20 P588 Src No Ext Warn1 12-21 12-22 12-23 P629 DstPrechrgContEn 12-24P631 Dst Pre-Charging P656 Cusa AnalogOutGain P660 SCI AnalogInConfAnalog inputs/outputs P657 Cusa AnalogOutOffs P664 SCI AnaOutActVal P662 SCI AnalogInOffs12-26 P665 SCI AnaOut Gain P683 SCom/SCB BusAddr Interface configurationP682 SCB Protocol P684 SCom/SCB Baud P687 SCom/SCB TlgOFF 12-28P686 SCom/SCB # PrDat P689 SCB Peer2PeerExt P694 CB/TB Act Values 12-29P695 CB/TB TlgOFFTime 12-30 R722 Diagnostic functionsR721 SW Generat.Date R723 PCB Code 12-32 R730 SCB Diagnosis 12-33 R748 Trip Time Gating unit P799 Special AccessFactory parameters Profile parameters P927 Parameter AccessP928 Src Base/Reserve R951 Fault Texts R949 Fault Value12-36 12-37 12-38 12-39 12-40 Introduction Control and Status WordsControl word Application Multiple connections are permitted Display of control word on PMU seven-segment displayControl word Designation Factory setting applies only when P077 =Control word 1 visualization parameter r550 or r967 Bit No. meaning Control word 2 visualization parameter r551 Parameter No Sources for control words 1 Table X external terminals Table C Table aTable B Table D Table G Table ETable F Table H 0000 0001 2004 3004 4501 4502 4503 4504 4505 13-8 Bit 1 OFF2 command L OFF2 electrical Condition Bit 0 on / OFF1 command ↑ on / L OFF1 ConditionDescription of the control word bits Bit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF Bit 7 Acknowledge command ↑ Acknowledge ConditionBit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF Bit 10 Control via PLC command H Control via PLC Condition Bit 19 Reserved Bit 20 Reserved Bit 29 External alarm 2 command L External alarm Condition Bit 28 External alarm 1 command L External alarm ConditionMaster AFE Bit 31 Reserved High signalSetpoint channel and closed-loop control are activated 13-13 Destination Status wordStatus word 1 visualization parameter r552 or r968 PMU display Status word = High Select = Low Destin Bit Ready for on P600.x 13-15Bit # Destination Status word 2 visualization parameter r553 = 3 13-17= High Select = Low Destin = 1 0000 1001 1002 1003 Bit 2 Run signal H High signal Bit 0 Ready for on signal H High signalBit 1 Ready to Run signal H High signal Description of the status word bits Bit 7 Alarm signal H High signal Bit 6 Starting lockout signal H High signalBit 8 Setpoint/actual value deviation signal L LOW signal Bit 21 External alarm signal H High signal Bit 19 External fault 1 signal H High signalBit 20 External fault 2 signal H High signal Bit 22 AFE i2t alarm signal H High signal Meaning Bit 23 AFE overtemperature fault signal H High signal Compare with P071 Line voltage Faults and AlarmsFaults F003 Line overvoltage 14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF National electrical codes VBG 4 in Germany MaintenanceSimovert Masterdrives units are operated at high voltages Personnel AFE basic mains module CleanPower filterElectrical components Position Equipment designation Brief description Fan assembly weighs about 30 kg AFE inverter maintenanceReplacement Replacing the fan Replacing the fan fuses construction type J only Replacing the starting capacitor Replacing the capacitor battery Capacitor battery weighs up to 30 kg Replacing the PMU PMU with adapter section on the electronics box Fan fuses for AFE inverters Fuses15.3.2 DC fuses Example A-J60147512345 FormingHow the serial Number is made up P408 P052 = Key Switch on AFEEnd CleanPower filter AFE basic mains module Technical Data17-1 AFE basic mains module and CleanPower filter 17-2 17-3 17-4 AFE reactor for construction type GAFE reactor for construction type J 6SE703x-xES87-1FG1 AFE inverter 17-5 Derating curves 17-7 Designation Value Environmental Friendliness Type Certificates ConfirmationEquipment Order No 6SE70 Equipment Type Order No AC drive converter Type 6SE70 Chassis units AC-AC and DC-AC 19-3 Appendix to ContentsAppendix Operating manualPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Chapter Changes Pages Version date Edition Internal Item Number A5E00243916Siemens AG