Basic Function Check, Please check | Siemens 400 V / 210...590 A

01.2004	Basic Function Check

8 Basic Function Check

WARNING	It imperative to observe the procedure described here for initial
	commissioning of the equipment.

Control transformer AC230 V 50/60Hz

-T10 1 kVA

-Q1

Vmains

3AC 50/60 Hz

Main fuses

Type: Combined fuse or line protection

-G10

DC 24 V / 6 A

AFE basic mains

-X70

module

-K4	-R1...R3	VSB
-K1
	L1
	Cg
	-R7...R9
	-C4...C5

CleanPower filter

-X9

cable harness

6

AFE reactor

-L2

-X2

E box: Options

CUSA control/control section

6

Vd

-U1: AFE inverter

Please check:	Starting state:	1.	Main switch (or no-load fuse-disconnector)
			-Q1 is open
		2.	Mains is connected to the main switch-Q1 in clockwise
			phase sequence (L1, L2, L3)
		3.	Control cabling (cable harness, precharging, power
			supply, fan supply) is complete;
			Cable harness securely attached (cf. Chapter 7 "Typical
			circuit")
		4.	Power cabling
			AFE reactor, phase assignment check
			Connection to AFE inverter and CleanPower filter
			(cf. Chapter 7 "Typical circuit")
		5.	DC link connection not yet connected to motor inverter
		6.	No further control cables are connected, no
			communication

Siemens AG 6SE7087-6CX86-2BA1	8-1
SIMOVERT MASTERDRIVES AFE Operating Instructions

Image 53

Siemens 400 V / 210...590 A operating instructions Basic Function Check, Commissioning of the equipment, Please check

Contents

Edition AB SimovertPage Contents 12-1 10-111-1 15-1 13-114-1 17-1 16-117.1 17-2 Definitions and Warnings Definitions and Warnings 01.2004 Standing Standing / Sitting Sitting Maintenance and servicing InstallationKeep these safety instructions in a safe place General Operating range DescriptionDC link voltage Description 01.2004 Configuration Operation and control options Initial Start-Up Persons and equipment can occur by Energizing the power and the unitYou are advised to only connect Invertors after completing the basic Transport Storage Unpacking Scope of delivery type G Transport, Storage, Unpacking Scope of delivery type J Box options Installing the units InstallationPoint of installation Clearances AFE basic mains module with CleanPower filter Mounting dimensions and dimension sheets Current Voltage Mounting dimensions of AFE reactor Door/roof openings AFE inverter construction type GAn arcing short-circuit must be prevented by the provision Partitions Opening cross sections Following filter mat is approved for use FiltersFibroidelastov made by DELBAG-Luftfilter Gmbh Technical filter data in accordance with DIN Roof section Water coolingBuilt-in components Masterdrives VC inverters AFE inverter construction type JAppendix 01.2004 Installation Filters Mlfb Fan, flow rate, opening cross- sections Supply ImplementationDC auxiliary Opened until at least after this delay time Installing the optional boardsBoards may only be replaced by qualified personnel Slot 2 can be used for technology boards T100, T300, TSY Installation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring X3 connector terminal AFE basic mains module and CleanPower filterConnection overviews AFE reactor connection + D/L U2/T1 V2/T2 W2/T3Fan Fan connection 230 V 1 AC Electronics box for boards Cusa X9 connectorDC connection 210 a 3NE1 227-0 250 a 3NA3 144 250 a Control transformer must be protected by a 6 a fuse Example configuration -7 for construction type J shows aDirectly from the plant Mains Typical circuit for AFE chassis unit, construction type J AFE inverter and AFE reactor Power connections Protective conductor connection Auxiliary power supply, prechargingX9 external DC 24 V supply, precharging contactor control Fan supply Control terminals Connectors forStandard connections of the AFE inverter Control terminal View of Cusa Terminal assignments Connecting up control cablesX100 control Terminal strip Terminal Name Function Range X101 control Possible cross- .5 mm 2 AWG X102 control Pin Name Function Range X300 serial interface Digital inputs/outputs Factory settingConnection Digital outputs Dual-port Ram DPR for SCB, TSY, CB, TB Only one of the above possible connections may be used View of option board VSB Voltage Sensing Board VSB VSB Connector assignments Please check Basic Function CheckCommissioning of the equipment P052 = Reset is run P052 automatically returns to Checking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets 10-1 Function Diagrams 10-2 Switchover, basic/reserve setting Basic/ResvSwitchover of reserve data set RDS 11-1 ParameterizationExamples Key Meaning Function Setting parameters via the PMU Key Toggle key Example Start-up parameterization Menu selection Closed-loop control settingsSelect language Input rated supply voltage Input line frequency in Hz Function selection P052 Factory setting P052 = 1 Parameter reset Initialization Mlfb input P052 = Access level Expert ModeFunction Condition Result To change P070 Select Download Download P052 =Select Return TB installed in the electronics box of the converter Hardware configuration P052 =007, Starting Lockout 008 or Ready for on 009 states P051 = P090 = P091 = Select Closed-loop control settings Closed-loop control settings P052 = 12-1 Parameter ListKey to parameter list R001 Operating status General visualization parametersR004 Output Amps R006 DC Bus Volts R013 Operat. hours 12-3R030 Line volts R032 Line frequency P052 Function Select P051 Access LevelGeneral parameters P054 OP Backlight 12-5 Drive data R082 Line filter L/% 12-7P083 Precharging R089 Board Position P091 Board Position Hardware configuration Closed-loop control R139 12-10R150 Control status R152 Active RDS 12-11 P164 Operating modeP160 Startmot,max P161 Startgen,max 12-12 P329 MCInvEnableDel P325 MC switch-on del12-13 P308 Sampling Time P387 FunctionsP408 Forming time P409 Line contac. del Setpoint channel P518 Deviation Time 12-16 Control and status bit connections 12-18 12-19 P575 Src No Ext Fault1P572 P576 Src. ext V ok 12-20 P586 Src No ExtFault2P587 Src.slave AFE P588 Src No Ext Warn1 12-21 12-22 12-23 P631 Dst Pre-Charging 12-24P629 DstPrechrgContEn Analog inputs/outputs P660 SCI AnalogInConfP656 Cusa AnalogOutGain P657 Cusa AnalogOutOffs 12-26 P662 SCI AnalogInOffsP664 SCI AnaOutActVal P665 SCI AnaOut Gain P682 SCB Protocol Interface configurationP683 SCom/SCB BusAddr P684 SCom/SCB Baud P686 SCom/SCB # PrDat 12-28P687 SCom/SCB TlgOFF P689 SCB Peer2PeerExt P695 CB/TB TlgOFFTime 12-29P694 CB/TB Act Values 12-30 R721 SW Generat.Date Diagnostic functionsR722 R723 PCB Code R730 SCB Diagnosis 12-32 R748 Trip Time 12-33 Factory parameters P799 Special AccessGating unit P928 Src Base/Reserve P927 Parameter AccessProfile parameters 12-36 R949 Fault ValueR951 Fault Texts 12-37 12-38 12-39 12-40 Control word Control and Status WordsIntroduction Application Control word Display of control word on PMU seven-segment displayMultiple connections are permitted Control word 1 visualization parameter r550 or r967 Factory setting applies only when P077 =Designation Bit No. meaning Parameter No Control word 2 visualization parameter r551 Table X external terminals Sources for control words 1 Table B Table aTable C Table D Table F Table ETable G Table H 13-8 0000 0001 2004 3004 4501 4502 4503 4504 4505 Description of the control word bits Bit 0 on / OFF1 command ↑ on / L OFF1 ConditionBit 1 OFF2 command L OFF2 electrical Condition Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF Bit 7 Acknowledge command ↑ Acknowledge ConditionBit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF Bit 10 Control via PLC command H Control via PLC Condition Bit 19 Reserved Bit 20 Reserved Master AFE Bit 28 External alarm 1 command L External alarm ConditionBit 29 External alarm 2 command L External alarm Condition Setpoint channel and closed-loop control are activated High signalBit 31 Reserved 13-13 Status word 1 visualization parameter r552 or r968 Status wordDestination PMU display Status word Bit # 13-15= High Select = Low Destin Bit Ready for on P600.x Destination Status word 2 visualization parameter r553 = High Select = Low Destin 13-17= 3 = 1 0000 1001 1002 1003 Bit 1 Ready to Run signal H High signal Bit 0 Ready for on signal H High signalBit 2 Run signal H High signal Description of the status word bits Bit 8 Setpoint/actual value deviation signal L LOW signal Bit 6 Starting lockout signal H High signalBit 7 Alarm signal H High signal Bit 20 External fault 2 signal H High signal Bit 19 External fault 1 signal H High signalBit 21 External alarm signal H High signal Bit 22 AFE i2t alarm signal H High signal Meaning Bit 23 AFE overtemperature fault signal H High signal Faults Faults and AlarmsCompare with P071 Line voltage F003 Line overvoltage 14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF Simovert Masterdrives units are operated at high voltages MaintenanceNational electrical codes VBG 4 in Germany Personnel Electrical components CleanPower filterAFE basic mains module Position Equipment designation Brief description Replacement AFE inverter maintenanceFan assembly weighs about 30 kg Replacing the fan Replacing the starting capacitor Replacing the fan fuses construction type J only Capacitor battery weighs up to 30 kg Replacing the capacitor battery PMU with adapter section on the electronics box Replacing the PMU 15.3.2 DC fuses FusesFan fuses for AFE inverters How the serial FormingExample A-J60147512345 Number is made up End Switch on AFEP408 P052 = Key 17-1 Technical DataCleanPower filter AFE basic mains module 17-2 AFE basic mains module and CleanPower filter 17-3 AFE reactor for construction type J AFE reactor for construction type G17-4 6SE703x-xES87-1FG1 17-5 AFE inverter Derating curves Designation Value 17-7 Environmental Friendliness Equipment Certificates ConfirmationType Order No 6SE70 AC drive converter Equipment Type Order No 19-3 Type 6SE70 Chassis units AC-AC and DC-AC Appendix ContentsAppendix to Operating manualPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Siemens AG Edition Internal Item Number A5E00243916Chapter Changes Pages Version date