Edition AB
Simovert
Page
 Contents
 10-1
11-1
12-1
 13-1
14-1
15-1
 17-1
16-1
17.1
17-2
 Definitions and Warnings
 Definitions and Warnings 01.2004
 Standing Standing / Sitting
Sitting
 Maintenance and servicing
Installation
Keep these safety instructions in a safe place
General
 Description
DC link voltage
Operating range
 Description 01.2004
 Configuration Operation and control options
 Initial Start-Up
 Persons and equipment can occur by
Energizing the power and the unit
You are advised to only connect
Invertors after completing the basic
 Transport Storage Unpacking Scope of delivery type G
Transport, Storage, Unpacking
 Scope of delivery type J
 Box options
 Installing the units
Installation
Point of installation
Clearances
 AFE basic mains module with CleanPower filter
Mounting dimensions and dimension sheets
 Current Voltage
Mounting dimensions of AFE reactor
 Door/roof openings
AFE inverter construction type G
An arcing short-circuit must be prevented by the provision
Partitions
 Opening cross sections
 Following filter mat is approved for use
Filters
Fibroidelastov made by DELBAG-Luftfilter Gmbh
Technical filter data in accordance with DIN
 Water cooling
Built-in components
Roof section
 AFE inverter construction type J
Appendix
Masterdrives VC inverters
 01.2004 Installation
 Filters
 Mlfb
Fan, flow rate, opening cross- sections
 Implementation
DC auxiliary
Supply
 Opened until at least after this delay time
Installing the optional boards
Boards may only be replaced by qualified personnel
Slot 2 can be used for technology boards T100, T300, TSY
 Installation 01.2004
 Installation in Conformance with EMC Regulations
 Connecting-Up and Wiring
 X3 connector terminal
AFE basic mains module and CleanPower filter
Connection overviews
AFE reactor connection
 U2/T1 V2/T2 W2/T3
Fan
+ D/L
 Electronics box for boards Cusa X9 connector
DC connection
Fan connection 230 V 1 AC
 210 a 3NE1 227-0 250 a 3NA3 144 250 a
 Control transformer must be protected by a 6 a fuse
Example configuration -7 for construction type J shows a
Directly from the plant
Mains
 Typical circuit for AFE chassis unit, construction type J
 AFE inverter and AFE reactor
Power connections
 Protective conductor connection
Auxiliary power supply, precharging
X9 external DC 24 V supply, precharging contactor control
Fan supply
 Control terminals
Connectors for
Standard connections of the AFE inverter
Control terminal
 View of Cusa
 Terminal assignments
Connecting up control cables
X100 control
Terminal strip
 Terminal Name Function Range
X101 control
 Possible cross- .5 mm 2 AWG
X102 control
 Pin Name Function Range
X300 serial interface
 Digital inputs/outputs
Factory setting
Connection
Digital outputs
 Dual-port Ram DPR for SCB, TSY, CB, TB
Only one of the above possible connections may be used
 View of option board VSB
Voltage Sensing Board VSB
 VSB
Connector assignments
 Basic Function Check
Commissioning of the equipment
Please check
 P052 =
Reset is run P052 automatically returns to
 Checking actual value acquisition and precharging
 P561 =
 Explanation of Terminology and Functionality of the AFE
 Data sets
 10-1
Function Diagrams
 Switchover, basic/reserve setting Basic/Resv
Switchover of reserve data set RDS
10-2
 Parameterization
Examples
11-1
 Key Meaning Function
Setting parameters via the PMU
 Key
Toggle key
 Example
 Start-up parameterization
Menu selection Closed-loop control settings
Select language
Input rated supply voltage Input line frequency in Hz
 Function selection P052
Factory setting P052 = 1 Parameter reset
 Initialization Mlfb input P052 =
Access level Expert Mode
Function Condition Result
To change P070
 Download P052 =
Select Return
Select Download
 TB installed in the electronics box of the converter
Hardware configuration P052 =
007, Starting Lockout 008 or Ready for on 009 states
P051 = P090 = P091 =
 Select Closed-loop control settings
Closed-loop control settings P052 =
 Parameter List
Key to parameter list
12-1
 R001 Operating status
General visualization parameters
R004 Output Amps
R006 DC Bus Volts
 R013 Operat. hours
12-3
R030 Line volts
R032 Line frequency
 P051 Access Level
General parameters
P052 Function Select
 P054 OP Backlight
12-5
 Drive data
 R082 Line filter L/%
12-7
P083 Precharging
R089 Board Position
 P091 Board Position
Hardware configuration
 Closed-loop control
 R139
12-10
R150 Control status
R152 Active RDS
 12-11
P164 Operating mode
P160 Startmot,max
P161 Startgen,max
 12-12
 P329 MCInvEnableDel
P325 MC switch-on del
12-13
P308 Sampling Time
 P387
Functions
P408 Forming time
P409 Line contac. del
 Setpoint channel
 P518 Deviation Time
12-16
 Control and status bit connections
 12-18
 12-19
P575 Src No Ext Fault1
P572
P576 Src. ext V ok
 12-20
P586 Src No ExtFault2
P587 Src.slave AFE
P588 Src No Ext Warn1
 12-21
 12-22
 12-23
 12-24
P629 DstPrechrgContEn
P631 Dst Pre-Charging
 Analog inputs/outputs
P660 SCI AnalogInConf
P656 Cusa AnalogOutGain
P657 Cusa AnalogOutOffs
 12-26
P662 SCI AnalogInOffs
P664 SCI AnaOutActVal
P665 SCI AnaOut Gain
 P682 SCB Protocol
Interface configuration
P683 SCom/SCB BusAddr
P684 SCom/SCB Baud
 P686 SCom/SCB # PrDat
12-28
P687 SCom/SCB TlgOFF
P689 SCB Peer2PeerExt
 12-29
P694 CB/TB Act Values
P695 CB/TB TlgOFFTime
 12-30
 R721 SW Generat.Date
Diagnostic functions
R722
R723 PCB Code
 R730 SCB Diagnosis
12-32
 R748 Trip Time
12-33
 P799 Special Access
Gating unit
Factory parameters
 P927 Parameter Access
Profile parameters
P928 Src Base/Reserve
 R949 Fault Value
R951 Fault Texts
12-36
 12-37
 12-38
 12-39
 12-40
 Control word
Control and Status Words
Introduction
Application
 Display of control word on PMU seven-segment display
Multiple connections are permitted
Control word
 Control word 1 visualization parameter r550 or r967
Factory setting applies only when P077 =
Designation
Bit No. meaning
 Parameter No
Control word 2 visualization parameter r551
 Table X external terminals
Sources for control words 1
 Table B
Table a
Table C
Table D
 Table F
Table E
Table G
Table H
 13-8
0000 0001 2004 3004 4501 4502 4503 4504 4505
 Bit 0 on / OFF1 command ↑ on / L OFF1 Condition
Bit 1 OFF2 command L OFF2 electrical Condition
Description of the control word bits
 Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF
Bit 7 Acknowledge command ↑ Acknowledge Condition
Bit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF
Bit 10 Control via PLC command H Control via PLC Condition
 Bit 19 Reserved Bit 20 Reserved
 Bit 28 External alarm 1 command L External alarm Condition
Bit 29 External alarm 2 command L External alarm Condition
Master AFE
 Setpoint channel and closed-loop control are activated
High signal
Bit 31 Reserved
13-13
 Status word 1 visualization parameter r552 or r968
Status word
Destination
PMU display Status word
 Bit #
13-15
= High Select = Low Destin Bit Ready for on P600.x
Destination
 Status word 2 visualization parameter r553
 = High Select = Low Destin
13-17
= 3
= 1 0000 1001 1002 1003
 Bit 1 Ready to Run signal H High signal
Bit 0 Ready for on signal H High signal
Bit 2 Run signal H High signal
Description of the status word bits
 Bit 6 Starting lockout signal H High signal
Bit 7 Alarm signal H High signal
Bit 8 Setpoint/actual value deviation signal L LOW signal
 Bit 20 External fault 2 signal H High signal
Bit 19 External fault 1 signal H High signal
Bit 21 External alarm signal H High signal
Bit 22 AFE i2t alarm signal H High signal Meaning
 Bit 23 AFE overtemperature fault signal H High signal
 Faults
Faults and Alarms
Compare with P071 Line voltage
F003 Line overvoltage
 14-2
 14-3
 14-4
 14-5
 Alarms
 14-7
 Fatal errors FF
 Simovert Masterdrives units are operated at high voltages
Maintenance
National electrical codes VBG 4 in Germany
Personnel
 Electrical components
CleanPower filter
AFE basic mains module
Position Equipment designation Brief description
 Replacement
AFE inverter maintenance
Fan assembly weighs about 30 kg
Replacing the fan
 Replacing the starting capacitor
Replacing the fan fuses construction type J only
 Capacitor battery weighs up to 30 kg
Replacing the capacitor battery
 PMU with adapter section on the electronics box
Replacing the PMU
 Fuses
Fan fuses for AFE inverters
15.3.2 DC fuses
 How the serial
Forming
Example A-J60147512345
Number is made up
 Switch on AFE
P408 P052 = Key
End
 Technical Data
CleanPower filter AFE basic mains module
17-1
 17-2
AFE basic mains module and CleanPower filter
 17-3
 AFE reactor for construction type J
AFE reactor for construction type G
17-4
6SE703x-xES87-1FG1
 17-5
AFE inverter
 Derating curves
 Designation Value
17-7
 Environmental Friendliness
 Equipment
Certificates Confirmation
Type
Order No 6SE70
 AC drive converter
Equipment Type Order No
 19-3
Type 6SE70 Chassis units AC-AC and DC-AC
 Appendix
Contents
Appendix to
Operating manual
Page
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 SIMOVERT-MASTERDRIVES AFE Siemens AG
 FKBL1-VSB1
 Edition Internal Item Number A5E00243916
Chapter Changes Pages Version date
Siemens AG