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Siemens 400 V / 210...590 A Maintenance, National electrical codes VBG 4 in Germany, Personnel

Models: 400 V / 210...590 A

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01.2004	Maintenance

15 Maintenance

WARNING	SIMOVERT MASTERDRIVES units are operated at high voltages.
	All work carried out on or with the equipment must conform to all the
	national electrical codes (VBG 4 in Germany).
	Maintenance and service work may only be executed by qualified
	personnel.

Only spare parts authorized by the manufacturer may be used. The prescribed maintenance intervals and also the instructions for repair and replacement must be complied with.

Hazardous voltages are still present in the drive units up to 5 minutes after the converter has been powered down due to the DC link capacitors. Thus, the unit or the DC link terminals must not be worked on until at least after this delay time.

The power terminals and control terminals can still be at hazardous voltage levels even when the motor is stationary.

If it is absolutely necessary that the drive converter be worked on when powered-up:

♦Never touch any live parts.

♦Only use the appropriate measuring and test equipment and protective clothing.

♦Always stand on an ungrounded, isolated and ESD-compatible pad.

If these warnings are not observed, this can result in death, severe bodily injury or significant material damage.

Siemens AG 6SE7087-6CX86-2BA1	15-1
SIMOVERT MASTERDRIVES AFE Operating Instructions

Image 140

Siemens 400 V / 210...590 A Maintenance, Simovert Masterdrives units are operated at high voltages, Personnel, 15-1

Contents

Simovert Edition ABPage Contents 12-1 10-111-1 15-1 13-114-1 16-1 17-117.1 17-2 Definitions and Warnings Definitions and Warnings 01.2004 Sitting Standing Standing / Sitting Installation Maintenance and servicingKeep these safety instructions in a safe place General Operating range DescriptionDC link voltage Description 01.2004 Configuration Operation and control options Initial Start-Up Energizing the power and the unit Persons and equipment can occur byYou are advised to only connect Invertors after completing the basic Transport, Storage, Unpacking Transport Storage Unpacking Scope of delivery type G Scope of delivery type J Box options Installation Installing the unitsPoint of installation Clearances Mounting dimensions and dimension sheets AFE basic mains module with CleanPower filter Mounting dimensions of AFE reactor Current Voltage AFE inverter construction type G Door/roof openingsAn arcing short-circuit must be prevented by the provision Partitions Opening cross sections Filters Following filter mat is approved for useFibroidelastov made by DELBAG-Luftfilter Gmbh Technical filter data in accordance with DIN Roof section Water coolingBuilt-in components Masterdrives VC inverters AFE inverter construction type JAppendix 01.2004 Installation Filters Fan, flow rate, opening cross- sections Mlfb Supply ImplementationDC auxiliary Installing the optional boards Opened until at least after this delay timeBoards may only be replaced by qualified personnel Slot 2 can be used for technology boards T100, T300, TSY Installation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring AFE basic mains module and CleanPower filter X3 connector terminalConnection overviews AFE reactor connection + D/L U2/T1 V2/T2 W2/T3Fan Fan connection 230 V 1 AC Electronics box for boards Cusa X9 connectorDC connection 210 a 3NE1 227-0 250 a 3NA3 144 250 a Example configuration -7 for construction type J shows a Control transformer must be protected by a 6 a fuseDirectly from the plant Mains Typical circuit for AFE chassis unit, construction type J Power connections AFE inverter and AFE reactor Auxiliary power supply, precharging Protective conductor connectionX9 external DC 24 V supply, precharging contactor control Fan supply Connectors for Control terminalsStandard connections of the AFE inverter Control terminal View of Cusa Connecting up control cables Terminal assignmentsX100 control Terminal strip X101 control Terminal Name Function Range X102 control Possible cross- .5 mm 2 AWG X300 serial interface Pin Name Function Range Factory setting Digital inputs/outputsConnection Digital outputs Only one of the above possible connections may be used Dual-port Ram DPR for SCB, TSY, CB, TB Voltage Sensing Board VSB View of option board VSB Connector assignments VSB Please check Basic Function CheckCommissioning of the equipment Reset is run P052 automatically returns to P052 = Checking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets Function Diagrams 10-1 10-2 Switchover, basic/reserve setting Basic/ResvSwitchover of reserve data set RDS 11-1 ParameterizationExamples Setting parameters via the PMU Key Meaning Function Toggle key Key Example Menu selection Closed-loop control settings Start-up parameterizationSelect language Input rated supply voltage Input line frequency in Hz Factory setting P052 = 1 Parameter reset Function selection P052 Access level Expert Mode Initialization Mlfb input P052 =Function Condition Result To change P070 Select Download Download P052 =Select Return Hardware configuration P052 = TB installed in the electronics box of the converter007, Starting Lockout 008 or Ready for on 009 states P051 = P090 = P091 = Closed-loop control settings P052 = Select Closed-loop control settings 12-1 Parameter ListKey to parameter list General visualization parameters R001 Operating statusR004 Output Amps R006 DC Bus Volts 12-3 R013 Operat. hoursR030 Line volts R032 Line frequency P052 Function Select P051 Access LevelGeneral parameters 12-5 P054 OP Backlight Drive data 12-7 R082 Line filter L/%P083 Precharging R089 Board Position Hardware configuration P091 Board Position Closed-loop control 12-10 R139R150 Control status R152 Active RDS P164 Operating mode 12-11P160 Startmot,max P161 Startgen,max 12-12 P325 MC switch-on del P329 MCInvEnableDel12-13 P308 Sampling Time Functions P387P408 Forming time P409 Line contac. del Setpoint channel 12-16 P518 Deviation Time Control and status bit connections 12-18 P575 Src No Ext Fault1 12-19P572 P576 Src. ext V ok P586 Src No ExtFault2 12-20P587 Src.slave AFE P588 Src No Ext Warn1 12-21 12-22 12-23 P631 Dst Pre-Charging 12-24P629 DstPrechrgContEn P660 SCI AnalogInConf Analog inputs/outputsP656 Cusa AnalogOutGain P657 Cusa AnalogOutOffs P662 SCI AnalogInOffs 12-26P664 SCI AnaOutActVal P665 SCI AnaOut Gain Interface configuration P682 SCB ProtocolP683 SCom/SCB BusAddr P684 SCom/SCB Baud 12-28 P686 SCom/SCB # PrDatP687 SCom/SCB TlgOFF P689 SCB Peer2PeerExt P695 CB/TB TlgOFFTime 12-29P694 CB/TB Act Values 12-30 Diagnostic functions R721 SW Generat.DateR722 R723 PCB Code 12-32 R730 SCB Diagnosis 12-33 R748 Trip Time Factory parameters P799 Special AccessGating unit P928 Src Base/Reserve P927 Parameter AccessProfile parameters 12-36 R949 Fault ValueR951 Fault Texts 12-37 12-38 12-39 12-40 Control and Status Words Control wordIntroduction Application Control word Display of control word on PMU seven-segment displayMultiple connections are permitted Factory setting applies only when P077 = Control word 1 visualization parameter r550 or r967Designation Bit No. meaning Control word 2 visualization parameter r551 Parameter No Sources for control words 1 Table X external terminals Table a Table BTable C Table D Table E Table FTable G Table H 0000 0001 2004 3004 4501 4502 4503 4504 4505 13-8 Description of the control word bits Bit 0 on / OFF1 command ↑ on / L OFF1 ConditionBit 1 OFF2 command L OFF2 electrical Condition Bit 7 Acknowledge command ↑ Acknowledge Condition Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFFBit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF Bit 10 Control via PLC command H Control via PLC Condition Bit 19 Reserved Bit 20 Reserved Master AFE Bit 28 External alarm 1 command L External alarm ConditionBit 29 External alarm 2 command L External alarm Condition High signal Setpoint channel and closed-loop control are activatedBit 31 Reserved 13-13 Status word Status word 1 visualization parameter r552 or r968Destination PMU display Status word 13-15 Bit #= High Select = Low Destin Bit Ready for on P600.x Destination Status word 2 visualization parameter r553 13-17 = High Select = Low Destin= 3 = 1 0000 1001 1002 1003 Bit 0 Ready for on signal H High signal Bit 1 Ready to Run signal H High signalBit 2 Run signal H High signal Description of the status word bits Bit 8 Setpoint/actual value deviation signal L LOW signal Bit 6 Starting lockout signal H High signalBit 7 Alarm signal H High signal Bit 19 External fault 1 signal H High signal Bit 20 External fault 2 signal H High signalBit 21 External alarm signal H High signal Bit 22 AFE i2t alarm signal H High signal Meaning Bit 23 AFE overtemperature fault signal H High signal Faults and Alarms FaultsCompare with P071 Line voltage F003 Line overvoltage 14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF Maintenance Simovert Masterdrives units are operated at high voltagesNational electrical codes VBG 4 in Germany Personnel CleanPower filter Electrical componentsAFE basic mains module Position Equipment designation Brief description AFE inverter maintenance ReplacementFan assembly weighs about 30 kg Replacing the fan Replacing the fan fuses construction type J only Replacing the starting capacitor Replacing the capacitor battery Capacitor battery weighs up to 30 kg Replacing the PMU PMU with adapter section on the electronics box 15.3.2 DC fuses FusesFan fuses for AFE inverters Forming How the serialExample A-J60147512345 Number is made up End Switch on AFEP408 P052 = Key 17-1 Technical DataCleanPower filter AFE basic mains module AFE basic mains module and CleanPower filter 17-2 17-3 AFE reactor for construction type G AFE reactor for construction type J17-4 6SE703x-xES87-1FG1 AFE inverter 17-5 Derating curves 17-7 Designation Value Environmental Friendliness Certificates Confirmation EquipmentType Order No 6SE70 Equipment Type Order No AC drive converter Type 6SE70 Chassis units AC-AC and DC-AC 19-3 Contents AppendixAppendix to Operating manualPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Siemens AG Edition Internal Item Number A5E00243916Chapter Changes Pages Version date