Edition AB
Simovert
Page
 Contents
 11-1
10-1
12-1
 14-1
13-1
15-1
 17-2
16-1
17-1
17.1
 Definitions and Warnings
 Definitions and Warnings 01.2004
 Standing Standing / Sitting
Sitting
 General
Installation
Maintenance and servicing
Keep these safety instructions in a safe place
 DC link voltage
Description
Operating range
 Description 01.2004
 Configuration Operation and control options
 Initial Start-Up
 Invertors after completing the basic
Energizing the power and the unit
Persons and equipment can occur by
You are advised to only connect
 Transport Storage Unpacking Scope of delivery type G
Transport, Storage, Unpacking
 Scope of delivery type J
 Box options
 Clearances
Installation
Installing the units
Point of installation
 AFE basic mains module with CleanPower filter
Mounting dimensions and dimension sheets
 Current Voltage
Mounting dimensions of AFE reactor
 Partitions
AFE inverter construction type G
Door/roof openings
An arcing short-circuit must be prevented by the provision
 Opening cross sections
 Technical filter data in accordance with DIN
Filters
Following filter mat is approved for use
Fibroidelastov made by DELBAG-Luftfilter Gmbh
 Built-in components
Water cooling
Roof section
 Appendix
AFE inverter construction type J
Masterdrives VC inverters
 01.2004 Installation
 Filters
 Mlfb
Fan, flow rate, opening cross- sections
 DC auxiliary
Implementation
Supply
 Slot 2 can be used for technology boards T100, T300, TSY
Installing the optional boards
Opened until at least after this delay time
Boards may only be replaced by qualified personnel
 Installation 01.2004
 Installation in Conformance with EMC Regulations
 Connecting-Up and Wiring
 AFE reactor connection
AFE basic mains module and CleanPower filter
X3 connector terminal
Connection overviews
 Fan
U2/T1 V2/T2 W2/T3
+ D/L
 DC connection
Electronics box for boards Cusa X9 connector
Fan connection 230 V 1 AC
 210 a 3NE1 227-0 250 a 3NA3 144 250 a
 Mains
Example configuration -7 for construction type J shows a
Control transformer must be protected by a 6 a fuse
Directly from the plant
 Typical circuit for AFE chassis unit, construction type J
 AFE inverter and AFE reactor
Power connections
 Fan supply
Auxiliary power supply, precharging
Protective conductor connection
X9 external DC 24 V supply, precharging contactor control
 Control terminal
Connectors for
Control terminals
Standard connections of the AFE inverter
 View of Cusa
 Terminal strip
Connecting up control cables
Terminal assignments
X100 control
 Terminal Name Function Range
X101 control
 Possible cross- .5 mm 2 AWG
X102 control
 Pin Name Function Range
X300 serial interface
 Digital outputs
Factory setting
Digital inputs/outputs
Connection
 Dual-port Ram DPR for SCB, TSY, CB, TB
Only one of the above possible connections may be used
 View of option board VSB
Voltage Sensing Board VSB
 VSB
Connector assignments
 Commissioning of the equipment
Basic Function Check
Please check
 P052 =
Reset is run P052 automatically returns to
 Checking actual value acquisition and precharging
 P561 =
 Explanation of Terminology and Functionality of the AFE
 Data sets
 10-1
Function Diagrams
 Switchover of reserve data set RDS
Switchover, basic/reserve setting Basic/Resv
10-2
 Examples
Parameterization
11-1
 Key Meaning Function
Setting parameters via the PMU
 Key
Toggle key
 Example
 Input rated supply voltage Input line frequency in Hz
Menu selection Closed-loop control settings
Start-up parameterization
Select language
 Function selection P052
Factory setting P052 = 1 Parameter reset
 To change P070
Access level Expert Mode
Initialization Mlfb input P052 =
Function Condition Result
 Select Return
Download P052 =
Select Download
 P051 = P090 = P091 =
Hardware configuration P052 =
TB installed in the electronics box of the converter
007, Starting Lockout 008 or Ready for on 009 states
 Select Closed-loop control settings
Closed-loop control settings P052 =
 Key to parameter list
Parameter List
12-1
 R006 DC Bus Volts
General visualization parameters
R001 Operating status
R004 Output Amps
 R032 Line frequency
12-3
R013 Operat. hours
R030 Line volts
 General parameters
P051 Access Level
P052 Function Select
 P054 OP Backlight
12-5
 Drive data
 R089 Board Position
12-7
R082 Line filter L/%
P083 Precharging
 P091 Board Position
Hardware configuration
 Closed-loop control
 R152 Active RDS
12-10
R139
R150 Control status
 P161 Startgen,max
P164 Operating mode
12-11
P160 Startmot,max
 12-12
 P308 Sampling Time
P325 MC switch-on del
P329 MCInvEnableDel
12-13
 P409 Line contac. del
Functions
P387
P408 Forming time
 Setpoint channel
 P518 Deviation Time
12-16
 Control and status bit connections
 12-18
 P576 Src. ext V ok
P575 Src No Ext Fault1
12-19
P572
 P588 Src No Ext Warn1
P586 Src No ExtFault2
12-20
P587 Src.slave AFE
 12-21
 12-22
 12-23
 P629 DstPrechrgContEn
12-24
P631 Dst Pre-Charging
 P657 Cusa AnalogOutOffs
P660 SCI AnalogInConf
Analog inputs/outputs
P656 Cusa AnalogOutGain
 P665 SCI AnaOut Gain
P662 SCI AnalogInOffs
12-26
P664 SCI AnaOutActVal
 P684 SCom/SCB Baud
Interface configuration
P682 SCB Protocol
P683 SCom/SCB BusAddr
 P689 SCB Peer2PeerExt
12-28
P686 SCom/SCB # PrDat
P687 SCom/SCB TlgOFF
 P694 CB/TB Act Values
12-29
P695 CB/TB TlgOFFTime
 12-30
 R723 PCB Code
Diagnostic functions
R721 SW Generat.Date
R722
 R730 SCB Diagnosis
12-32
 R748 Trip Time
12-33
 Gating unit
P799 Special Access
Factory parameters
 Profile parameters
P927 Parameter Access
P928 Src Base/Reserve
 R951 Fault Texts
R949 Fault Value
12-36
 12-37
 12-38
 12-39
 12-40
 Application
Control and Status Words
Control word
Introduction
 Multiple connections are permitted
Display of control word on PMU seven-segment display
Control word
 Bit No. meaning
Factory setting applies only when P077 =
Control word 1 visualization parameter r550 or r967
Designation
 Parameter No
Control word 2 visualization parameter r551
 Table X external terminals
Sources for control words 1
 Table D
Table a
Table B
Table C
 Table H
Table E
Table F
Table G
 13-8
0000 0001 2004 3004 4501 4502 4503 4504 4505
 Bit 1 OFF2 command L OFF2 electrical Condition
Bit 0 on / OFF1 command ↑ on / L OFF1 Condition
Description of the control word bits
 Bit 10 Control via PLC command H Control via PLC Condition
Bit 7 Acknowledge command ↑ Acknowledge Condition
Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF
Bit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF
 Bit 19 Reserved Bit 20 Reserved
 Bit 29 External alarm 2 command L External alarm Condition
Bit 28 External alarm 1 command L External alarm Condition
Master AFE
 13-13
High signal
Setpoint channel and closed-loop control are activated
Bit 31 Reserved
 PMU display Status word
Status word
Status word 1 visualization parameter r552 or r968
Destination
 Destination
13-15
Bit #
= High Select = Low Destin Bit Ready for on P600.x
 Status word 2 visualization parameter r553
 = 1 0000 1001 1002 1003
13-17
= High Select = Low Destin
= 3
 Description of the status word bits
Bit 0 Ready for on signal H High signal
Bit 1 Ready to Run signal H High signal
Bit 2 Run signal H High signal
 Bit 7 Alarm signal H High signal
Bit 6 Starting lockout signal H High signal
Bit 8 Setpoint/actual value deviation signal L LOW signal
 Bit 22 AFE i2t alarm signal H High signal Meaning
Bit 19 External fault 1 signal H High signal
Bit 20 External fault 2 signal H High signal
Bit 21 External alarm signal H High signal
 Bit 23 AFE overtemperature fault signal H High signal
 F003 Line overvoltage
Faults and Alarms
Faults
Compare with P071 Line voltage
 14-2
 14-3
 14-4
 14-5
 Alarms
 14-7
 Fatal errors FF
 Personnel
Maintenance
Simovert Masterdrives units are operated at high voltages
National electrical codes VBG 4 in Germany
 Position Equipment designation Brief description
CleanPower filter
Electrical components
AFE basic mains module
 Replacing the fan
AFE inverter maintenance
Replacement
Fan assembly weighs about 30 kg
 Replacing the starting capacitor
Replacing the fan fuses construction type J only
 Capacitor battery weighs up to 30 kg
Replacing the capacitor battery
 PMU with adapter section on the electronics box
Replacing the PMU
 Fan fuses for AFE inverters
Fuses
15.3.2 DC fuses
 Number is made up
Forming
How the serial
Example A-J60147512345
 P408 P052 = Key
Switch on AFE
End
 CleanPower filter AFE basic mains module
Technical Data
17-1
 17-2
AFE basic mains module and CleanPower filter
 17-3
 6SE703x-xES87-1FG1
AFE reactor for construction type G
AFE reactor for construction type J
17-4
 17-5
AFE inverter
 Derating curves
 Designation Value
17-7
 Environmental Friendliness
 Order No 6SE70
Certificates Confirmation
Equipment
Type
 AC drive converter
Equipment Type Order No
 19-3
Type 6SE70 Chassis units AC-AC and DC-AC
 Operating manual
Contents
Appendix
Appendix to
Page
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 SIMOVERT-MASTERDRIVES AFE Siemens AG
 FKBL1-VSB1
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Edition Internal Item Number A5E00243916
Siemens AG