Simovert
Edition AB
Page
Contents
11-1
10-1
12-1
14-1
13-1
15-1
17.1
16-1
17-1
17-2
Definitions and Warnings
Definitions and Warnings 01.2004
Sitting
Standing Standing / Sitting
Keep these safety instructions in a safe place
Installation
Maintenance and servicing
General
DC link voltage
Description
Operating range
Description 01.2004
Configuration Operation and control options
Initial Start-Up
You are advised to only connect
Energizing the power and the unit
Persons and equipment can occur by
Invertors after completing the basic
Transport, Storage, Unpacking
Transport Storage Unpacking Scope of delivery type G
Scope of delivery type J
Box options
Point of installation
Installation
Installing the units
Clearances
Mounting dimensions and dimension sheets
AFE basic mains module with CleanPower filter
Mounting dimensions of AFE reactor
Current Voltage
An arcing short-circuit must be prevented by the provision
AFE inverter construction type G
Door/roof openings
Partitions
Opening cross sections
Fibroidelastov made by DELBAG-Luftfilter Gmbh
Filters
Following filter mat is approved for use
Technical filter data in accordance with DIN
Built-in components
Water cooling
Roof section
Appendix
AFE inverter construction type J
Masterdrives VC inverters
01.2004 Installation
Filters
Fan, flow rate, opening cross- sections
Mlfb
DC auxiliary
Implementation
Supply
Boards may only be replaced by qualified personnel
Installing the optional boards
Opened until at least after this delay time
Slot 2 can be used for technology boards T100, T300, TSY
Installation 01.2004
Installation in Conformance with EMC Regulations
Connecting-Up and Wiring
Connection overviews
AFE basic mains module and CleanPower filter
X3 connector terminal
AFE reactor connection
Fan
U2/T1 V2/T2 W2/T3
+ D/L
DC connection
Electronics box for boards Cusa X9 connector
Fan connection 230 V 1 AC
210 a 3NE1 227-0 250 a 3NA3 144 250 a
Directly from the plant
Example configuration -7 for construction type J shows a
Control transformer must be protected by a 6 a fuse
Mains
Typical circuit for AFE chassis unit, construction type J
Power connections
AFE inverter and AFE reactor
X9 external DC 24 V supply, precharging contactor control
Auxiliary power supply, precharging
Protective conductor connection
Fan supply
Standard connections of the AFE inverter
Connectors for
Control terminals
Control terminal
View of Cusa
X100 control
Connecting up control cables
Terminal assignments
Terminal strip
X101 control
Terminal Name Function Range
X102 control
Possible cross- .5 mm 2 AWG
X300 serial interface
Pin Name Function Range
Connection
Factory setting
Digital inputs/outputs
Digital outputs
Only one of the above possible connections may be used
Dual-port Ram DPR for SCB, TSY, CB, TB
Voltage Sensing Board VSB
View of option board VSB
Connector assignments
VSB
Commissioning of the equipment
Basic Function Check
Please check
Reset is run P052 automatically returns to
P052 =
Checking actual value acquisition and precharging
P561 =
Explanation of Terminology and Functionality of the AFE
Data sets
Function Diagrams
10-1
Switchover of reserve data set RDS
Switchover, basic/reserve setting Basic/Resv
10-2
Examples
Parameterization
11-1
Setting parameters via the PMU
Key Meaning Function
Toggle key
Key
Example
Select language
Menu selection Closed-loop control settings
Start-up parameterization
Input rated supply voltage Input line frequency in Hz
Factory setting P052 = 1 Parameter reset
Function selection P052
Function Condition Result
Access level Expert Mode
Initialization Mlfb input P052 =
To change P070
Select Return
Download P052 =
Select Download
007, Starting Lockout 008 or Ready for on 009 states
Hardware configuration P052 =
TB installed in the electronics box of the converter
P051 = P090 = P091 =
Closed-loop control settings P052 =
Select Closed-loop control settings
Key to parameter list
Parameter List
12-1
R004 Output Amps
General visualization parameters
R001 Operating status
R006 DC Bus Volts
R030 Line volts
12-3
R013 Operat. hours
R032 Line frequency
General parameters
P051 Access Level
P052 Function Select
12-5
P054 OP Backlight
Drive data
P083 Precharging
12-7
R082 Line filter L/%
R089 Board Position
Hardware configuration
P091 Board Position
Closed-loop control
R150 Control status
12-10
R139
R152 Active RDS
P160 Startmot,max
P164 Operating mode
12-11
P161 Startgen,max
12-12
12-13
P325 MC switch-on del
P329 MCInvEnableDel
P308 Sampling Time
P408 Forming time
Functions
P387
P409 Line contac. del
Setpoint channel
12-16
P518 Deviation Time
Control and status bit connections
12-18
P572
P575 Src No Ext Fault1
12-19
P576 Src. ext V ok
P587 Src.slave AFE
P586 Src No ExtFault2
12-20
P588 Src No Ext Warn1
12-21
12-22
12-23
P629 DstPrechrgContEn
12-24
P631 Dst Pre-Charging
P656 Cusa AnalogOutGain
P660 SCI AnalogInConf
Analog inputs/outputs
P657 Cusa AnalogOutOffs
P664 SCI AnaOutActVal
P662 SCI AnalogInOffs
12-26
P665 SCI AnaOut Gain
P683 SCom/SCB BusAddr
Interface configuration
P682 SCB Protocol
P684 SCom/SCB Baud
P687 SCom/SCB TlgOFF
12-28
P686 SCom/SCB # PrDat
P689 SCB Peer2PeerExt
P694 CB/TB Act Values
12-29
P695 CB/TB TlgOFFTime
12-30
R722
Diagnostic functions
R721 SW Generat.Date
R723 PCB Code
12-32
R730 SCB Diagnosis
12-33
R748 Trip Time
Gating unit
P799 Special Access
Factory parameters
Profile parameters
P927 Parameter Access
P928 Src Base/Reserve
R951 Fault Texts
R949 Fault Value
12-36
12-37
12-38
12-39
12-40
Introduction
Control and Status Words
Control word
Application
Multiple connections are permitted
Display of control word on PMU seven-segment display
Control word
Designation
Factory setting applies only when P077 =
Control word 1 visualization parameter r550 or r967
Bit No. meaning
Control word 2 visualization parameter r551
Parameter No
Sources for control words 1
Table X external terminals
Table C
Table a
Table B
Table D
Table G
Table E
Table F
Table H
0000 0001 2004 3004 4501 4502 4503 4504 4505
13-8
Bit 1 OFF2 command L OFF2 electrical Condition
Bit 0 on / OFF1 command ↑ on / L OFF1 Condition
Description of the control word bits
Bit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF
Bit 7 Acknowledge command ↑ Acknowledge Condition
Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF
Bit 10 Control via PLC command H Control via PLC Condition
Bit 19 Reserved Bit 20 Reserved
Bit 29 External alarm 2 command L External alarm Condition
Bit 28 External alarm 1 command L External alarm Condition
Master AFE
Bit 31 Reserved
High signal
Setpoint channel and closed-loop control are activated
13-13
Destination
Status word
Status word 1 visualization parameter r552 or r968
PMU display Status word
= High Select = Low Destin Bit Ready for on P600.x
13-15
Bit #
Destination
Status word 2 visualization parameter r553
= 3
13-17
= High Select = Low Destin
= 1 0000 1001 1002 1003
Bit 2 Run signal H High signal
Bit 0 Ready for on signal H High signal
Bit 1 Ready to Run signal H High signal
Description of the status word bits
Bit 7 Alarm signal H High signal
Bit 6 Starting lockout signal H High signal
Bit 8 Setpoint/actual value deviation signal L LOW signal
Bit 21 External alarm signal H High signal
Bit 19 External fault 1 signal H High signal
Bit 20 External fault 2 signal H High signal
Bit 22 AFE i2t alarm signal H High signal Meaning
Bit 23 AFE overtemperature fault signal H High signal
Compare with P071 Line voltage
Faults and Alarms
Faults
F003 Line overvoltage
14-2
14-3
14-4
14-5
Alarms
14-7
Fatal errors FF
National electrical codes VBG 4 in Germany
Maintenance
Simovert Masterdrives units are operated at high voltages
Personnel
AFE basic mains module
CleanPower filter
Electrical components
Position Equipment designation Brief description
Fan assembly weighs about 30 kg
AFE inverter maintenance
Replacement
Replacing the fan
Replacing the fan fuses construction type J only
Replacing the starting capacitor
Replacing the capacitor battery
Capacitor battery weighs up to 30 kg
Replacing the PMU
PMU with adapter section on the electronics box
Fan fuses for AFE inverters
Fuses
15.3.2 DC fuses
Example A-J60147512345
Forming
How the serial
Number is made up
P408 P052 = Key
Switch on AFE
End
CleanPower filter AFE basic mains module
Technical Data
17-1
AFE basic mains module and CleanPower filter
17-2
17-3
17-4
AFE reactor for construction type G
AFE reactor for construction type J
6SE703x-xES87-1FG1
AFE inverter
17-5
Derating curves
17-7
Designation Value
Environmental Friendliness
Type
Certificates Confirmation
Equipment
Order No 6SE70
Equipment Type Order No
AC drive converter
Type 6SE70 Chassis units AC-AC and DC-AC
19-3
Appendix to
Contents
Appendix
Operating manual
Page
Page
Page
SIMOVERT-MASTERDRIVES AFE Siemens AG
FKBL1-VSB1
Chapter Changes Pages Version date
Edition Internal Item Number A5E00243916
Siemens AG