Environmental Friendliness | Siemens 400 V / 210...590 A instruction

01.2004Environmental Friendliness

18	Environmental Friendliness
Environmental		The number of components has been significantly reduced over earlier
aspects during		converter series by the use of highly integrated components and the
development		modular design of the complete series. Thus, the energy requirement
		during production has been reduced.

Special significance was placed on the reduction of the volume, weight and variety of metal and plastic components.

Plastic components	ABS: PMU board
used	LOGO
	LDPE: Capacitor ring
	PA6.6: Fuse holder, mounting strip,
	capacitor holder, cable holder,
	terminal blocks, terminal strip,
	supports, PMU adapter, covers,
	cable holders

PC: Covers

PP:Insulating plates bus retrofit

PS: Fan housing

UP: Clamping section fastening bolts, tensioning washer

Environmental aspects during production

Environmental aspects for disposal

Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly flame retardants.

Environmental compatibility was an important criterion when selecting the supplied components.

Purchased components are generally supplied in recyclable packaging.

Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels.

ASIC devices and SMD devices were used on the boards. The production is emission-free.

The unit can be broken down into recyclable mechanical components as a result of easily releasable screw and snap connections.

The plastic components are to DIN 54840 and have a recycling symbol.

After the service life has expired, the product must be disposed of in accordance with the applicable national regulations.

Siemens AG 6SE7087-6CX86-2BA1	18-1
SIMOVERT MASTERDRIVES AFE Operating Instructions

Image 156

Siemens 400 V / 210...590 A operating instructions Environmental Friendliness

Contents

Simovert Edition ABPage Contents 10-1 11-112-1 13-1 14-115-1 16-1 17-117.1 17-2 Definitions and Warnings Definitions and Warnings 01.2004 Sitting Standing Standing / Sitting Installation Maintenance and servicingKeep these safety instructions in a safe place General Description DC link voltageOperating range Description 01.2004 Configuration Operation and control options Initial Start-Up Energizing the power and the unit Persons and equipment can occur byYou are advised to only connect Invertors after completing the basic Transport, Storage, Unpacking Transport Storage Unpacking Scope of delivery type G Scope of delivery type J Box options Installation Installing the unitsPoint of installation Clearances Mounting dimensions and dimension sheets AFE basic mains module with CleanPower filter Mounting dimensions of AFE reactor Current Voltage AFE inverter construction type G Door/roof openingsAn arcing short-circuit must be prevented by the provision Partitions Opening cross sections Filters Following filter mat is approved for useFibroidelastov made by DELBAG-Luftfilter Gmbh Technical filter data in accordance with DIN Water cooling Built-in componentsRoof section AFE inverter construction type J AppendixMasterdrives VC inverters 01.2004 Installation Filters Fan, flow rate, opening cross- sections Mlfb Implementation DC auxiliarySupply Installing the optional boards Opened until at least after this delay timeBoards may only be replaced by qualified personnel Slot 2 can be used for technology boards T100, T300, TSY Installation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring AFE basic mains module and CleanPower filter X3 connector terminalConnection overviews AFE reactor connection U2/T1 V2/T2 W2/T3 Fan+ D/L Electronics box for boards Cusa X9 connector DC connectionFan connection 230 V 1 AC 210 a 3NE1 227-0 250 a 3NA3 144 250 a Example configuration -7 for construction type J shows a Control transformer must be protected by a 6 a fuseDirectly from the plant Mains Typical circuit for AFE chassis unit, construction type J Power connections AFE inverter and AFE reactor Auxiliary power supply, precharging Protective conductor connectionX9 external DC 24 V supply, precharging contactor control Fan supply Connectors for Control terminalsStandard connections of the AFE inverter Control terminal View of Cusa Connecting up control cables Terminal assignmentsX100 control Terminal strip X101 control Terminal Name Function Range X102 control Possible cross- .5 mm 2 AWG X300 serial interface Pin Name Function Range Factory setting Digital inputs/outputsConnection Digital outputs Only one of the above possible connections may be used Dual-port Ram DPR for SCB, TSY, CB, TB Voltage Sensing Board VSB View of option board VSB Connector assignments VSB Basic Function Check Commissioning of the equipmentPlease check Reset is run P052 automatically returns to P052 = Checking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets Function Diagrams 10-1 Switchover, basic/reserve setting Basic/Resv Switchover of reserve data set RDS10-2 Parameterization Examples11-1 Setting parameters via the PMU Key Meaning Function Toggle key Key Example Menu selection Closed-loop control settings Start-up parameterizationSelect language Input rated supply voltage Input line frequency in Hz Factory setting P052 = 1 Parameter reset Function selection P052 Access level Expert Mode Initialization Mlfb input P052 =Function Condition Result To change P070 Download P052 = Select ReturnSelect Download Hardware configuration P052 = TB installed in the electronics box of the converter007, Starting Lockout 008 or Ready for on 009 states P051 = P090 = P091 = Closed-loop control settings P052 = Select Closed-loop control settings Parameter List Key to parameter list12-1 General visualization parameters R001 Operating statusR004 Output Amps R006 DC Bus Volts 12-3 R013 Operat. hoursR030 Line volts R032 Line frequency P051 Access Level General parametersP052 Function Select 12-5 P054 OP Backlight Drive data 12-7 R082 Line filter L/%P083 Precharging R089 Board Position Hardware configuration P091 Board Position Closed-loop control 12-10 R139R150 Control status R152 Active RDS P164 Operating mode 12-11P160 Startmot,max P161 Startgen,max 12-12 P325 MC switch-on del P329 MCInvEnableDel12-13 P308 Sampling Time Functions P387P408 Forming time P409 Line contac. del Setpoint channel 12-16 P518 Deviation Time Control and status bit connections 12-18 P575 Src No Ext Fault1 12-19P572 P576 Src. ext V ok P586 Src No ExtFault2 12-20P587 Src.slave AFE P588 Src No Ext Warn1 12-21 12-22 12-23 12-24 P629 DstPrechrgContEnP631 Dst Pre-Charging P660 SCI AnalogInConf Analog inputs/outputsP656 Cusa AnalogOutGain P657 Cusa AnalogOutOffs P662 SCI AnalogInOffs 12-26P664 SCI AnaOutActVal P665 SCI AnaOut Gain Interface configuration P682 SCB ProtocolP683 SCom/SCB BusAddr P684 SCom/SCB Baud 12-28 P686 SCom/SCB # PrDatP687 SCom/SCB TlgOFF P689 SCB Peer2PeerExt 12-29 P694 CB/TB Act ValuesP695 CB/TB TlgOFFTime 12-30 Diagnostic functions R721 SW Generat.DateR722 R723 PCB Code 12-32 R730 SCB Diagnosis 12-33 R748 Trip Time P799 Special Access Gating unitFactory parameters P927 Parameter Access Profile parametersP928 Src Base/Reserve R949 Fault Value R951 Fault Texts12-36 12-37 12-38 12-39 12-40 Control and Status Words Control wordIntroduction Application Display of control word on PMU seven-segment display Multiple connections are permittedControl word Factory setting applies only when P077 = Control word 1 visualization parameter r550 or r967Designation Bit No. meaning Control word 2 visualization parameter r551 Parameter No Sources for control words 1 Table X external terminals Table a Table BTable C Table D Table E Table FTable G Table H 0000 0001 2004 3004 4501 4502 4503 4504 4505 13-8 Bit 0 on / OFF1 command ↑ on / L OFF1 Condition Bit 1 OFF2 command L OFF2 electrical ConditionDescription of the control word bits Bit 7 Acknowledge command ↑ Acknowledge Condition Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFFBit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF Bit 10 Control via PLC command H Control via PLC Condition Bit 19 Reserved Bit 20 Reserved Bit 28 External alarm 1 command L External alarm Condition Bit 29 External alarm 2 command L External alarm ConditionMaster AFE High signal Setpoint channel and closed-loop control are activatedBit 31 Reserved 13-13 Status word Status word 1 visualization parameter r552 or r968Destination PMU display Status word 13-15 Bit #= High Select = Low Destin Bit Ready for on P600.x Destination Status word 2 visualization parameter r553 13-17 = High Select = Low Destin= 3 = 1 0000 1001 1002 1003 Bit 0 Ready for on signal H High signal Bit 1 Ready to Run signal H High signalBit 2 Run signal H High signal Description of the status word bits Bit 6 Starting lockout signal H High signal Bit 7 Alarm signal H High signalBit 8 Setpoint/actual value deviation signal L LOW signal Bit 19 External fault 1 signal H High signal Bit 20 External fault 2 signal H High signalBit 21 External alarm signal H High signal Bit 22 AFE i2t alarm signal H High signal Meaning Bit 23 AFE overtemperature fault signal H High signal Faults and Alarms FaultsCompare with P071 Line voltage F003 Line overvoltage 14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF Maintenance Simovert Masterdrives units are operated at high voltagesNational electrical codes VBG 4 in Germany Personnel CleanPower filter Electrical componentsAFE basic mains module Position Equipment designation Brief description AFE inverter maintenance ReplacementFan assembly weighs about 30 kg Replacing the fan Replacing the fan fuses construction type J only Replacing the starting capacitor Replacing the capacitor battery Capacitor battery weighs up to 30 kg Replacing the PMU PMU with adapter section on the electronics box Fuses Fan fuses for AFE inverters15.3.2 DC fuses Forming How the serialExample A-J60147512345 Number is made up Switch on AFE P408 P052 = KeyEnd Technical Data CleanPower filter AFE basic mains module17-1 AFE basic mains module and CleanPower filter 17-2 17-3 AFE reactor for construction type G AFE reactor for construction type J17-4 6SE703x-xES87-1FG1 AFE inverter 17-5 Derating curves 17-7 Designation Value Environmental Friendliness Certificates Confirmation EquipmentType Order No 6SE70 Equipment Type Order No AC drive converter Type 6SE70 Chassis units AC-AC and DC-AC 19-3 Contents AppendixAppendix to Operating manualPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Edition Internal Item Number A5E00243916 Chapter Changes Pages Version dateSiemens AG