Simovert
Edition AB
Page
 Contents
 12-1
10-1
11-1
 15-1
13-1
14-1
 16-1
17-1
17.1
17-2
 Definitions and Warnings
 Definitions and Warnings 01.2004
 Sitting
Standing Standing / Sitting
 Installation
Maintenance and servicing
Keep these safety instructions in a safe place
General
 Operating range
Description
DC link voltage
 Description 01.2004
 Configuration Operation and control options
 Initial Start-Up
 Energizing the power and the unit
Persons and equipment can occur by
You are advised to only connect
Invertors after completing the basic
 Transport, Storage, Unpacking
Transport Storage Unpacking Scope of delivery type G
 Scope of delivery type J
 Box options
 Installation
Installing the units
Point of installation
Clearances
 Mounting dimensions and dimension sheets
AFE basic mains module with CleanPower filter
 Mounting dimensions of AFE reactor
Current Voltage
 AFE inverter construction type G
Door/roof openings
An arcing short-circuit must be prevented by the provision
Partitions
 Opening cross sections
 Filters
Following filter mat is approved for use
Fibroidelastov made by DELBAG-Luftfilter Gmbh
Technical filter data in accordance with DIN
 Roof section
Water cooling
Built-in components
 Masterdrives VC inverters
AFE inverter construction type J
Appendix
 01.2004 Installation
 Filters
 Fan, flow rate, opening cross- sections
Mlfb
 Supply
Implementation
DC auxiliary
 Installing the optional boards
Opened until at least after this delay time
Boards may only be replaced by qualified personnel
Slot 2 can be used for technology boards T100, T300, TSY
 Installation 01.2004
 Installation in Conformance with EMC Regulations
 Connecting-Up and Wiring
 AFE basic mains module and CleanPower filter
X3 connector terminal
Connection overviews
AFE reactor connection
 + D/L
U2/T1 V2/T2 W2/T3
Fan
 Fan connection 230 V 1 AC
Electronics box for boards Cusa X9 connector
DC connection
 210 a 3NE1 227-0 250 a 3NA3 144 250 a
 Example configuration -7 for construction type J shows a
Control transformer must be protected by a 6 a fuse
Directly from the plant
Mains
 Typical circuit for AFE chassis unit, construction type J
 Power connections
AFE inverter and AFE reactor
 Auxiliary power supply, precharging
Protective conductor connection
X9 external DC 24 V supply, precharging contactor control
Fan supply
 Connectors for
Control terminals
Standard connections of the AFE inverter
Control terminal
 View of Cusa
 Connecting up control cables
Terminal assignments
X100 control
Terminal strip
 X101 control
Terminal Name Function Range
 X102 control
Possible cross- .5 mm 2 AWG
 X300 serial interface
Pin Name Function Range
 Factory setting
Digital inputs/outputs
Connection
Digital outputs
 Only one of the above possible connections may be used
Dual-port Ram DPR for SCB, TSY, CB, TB
 Voltage Sensing Board VSB
View of option board VSB
 Connector assignments
VSB
 Please check
Basic Function Check
Commissioning of the equipment
 Reset is run P052 automatically returns to
P052 =
 Checking actual value acquisition and precharging
 P561 =
 Explanation of Terminology and Functionality of the AFE
 Data sets
 Function Diagrams
10-1
 10-2
Switchover, basic/reserve setting Basic/Resv
Switchover of reserve data set RDS
 11-1
Parameterization
Examples
 Setting parameters via the PMU
Key Meaning Function
 Toggle key
Key
 Example
 Menu selection Closed-loop control settings
Start-up parameterization
Select language
Input rated supply voltage Input line frequency in Hz
 Factory setting P052 = 1 Parameter reset
Function selection P052
 Access level Expert Mode
Initialization Mlfb input P052 =
Function Condition Result
To change P070
 Select Download
Download P052 =
Select Return
 Hardware configuration P052 =
TB installed in the electronics box of the converter
007, Starting Lockout 008 or Ready for on 009 states
P051 = P090 = P091 =
 Closed-loop control settings P052 =
Select Closed-loop control settings
 12-1
Parameter List
Key to parameter list
 General visualization parameters
R001 Operating status
R004 Output Amps
R006 DC Bus Volts
 12-3
R013 Operat. hours
R030 Line volts
R032 Line frequency
 P052 Function Select
P051 Access Level
General parameters
 12-5
P054 OP Backlight
 Drive data
 12-7
R082 Line filter L/%
P083 Precharging
R089 Board Position
 Hardware configuration
P091 Board Position
 Closed-loop control
 12-10
R139
R150 Control status
R152 Active RDS
 P164 Operating mode
12-11
P160 Startmot,max
P161 Startgen,max
 12-12
 P325 MC switch-on del
P329 MCInvEnableDel
12-13
P308 Sampling Time
 Functions
P387
P408 Forming time
P409 Line contac. del
 Setpoint channel
 12-16
P518 Deviation Time
 Control and status bit connections
 12-18
 P575 Src No Ext Fault1
12-19
P572
P576 Src. ext V ok
 P586 Src No ExtFault2
12-20
P587 Src.slave AFE
P588 Src No Ext Warn1
 12-21
 12-22
 12-23
 P631 Dst Pre-Charging
12-24
P629 DstPrechrgContEn
 P660 SCI AnalogInConf
Analog inputs/outputs
P656 Cusa AnalogOutGain
P657 Cusa AnalogOutOffs
 P662 SCI AnalogInOffs
12-26
P664 SCI AnaOutActVal
P665 SCI AnaOut Gain
 Interface configuration
P682 SCB Protocol
P683 SCom/SCB BusAddr
P684 SCom/SCB Baud
 12-28
P686 SCom/SCB # PrDat
P687 SCom/SCB TlgOFF
P689 SCB Peer2PeerExt
 P695 CB/TB TlgOFFTime
12-29
P694 CB/TB Act Values
 12-30
 Diagnostic functions
R721 SW Generat.Date
R722
R723 PCB Code
 12-32
R730 SCB Diagnosis
 12-33
R748 Trip Time
 Factory parameters
P799 Special Access
Gating unit
 P928 Src Base/Reserve
P927 Parameter Access
Profile parameters
 12-36
R949 Fault Value
R951 Fault Texts
 12-37
 12-38
 12-39
 12-40
 Control and Status Words
Control word
Introduction
Application
 Control word
Display of control word on PMU seven-segment display
Multiple connections are permitted
 Factory setting applies only when P077 =
Control word 1 visualization parameter r550 or r967
Designation
Bit No. meaning
 Control word 2 visualization parameter r551
Parameter No
 Sources for control words 1
Table X external terminals
 Table a
Table B
Table C
Table D
 Table E
Table F
Table G
Table H
 0000 0001 2004 3004 4501 4502 4503 4504 4505
13-8
 Description of the control word bits
Bit 0 on / OFF1 command ↑ on / L OFF1 Condition
Bit 1 OFF2 command L OFF2 electrical Condition
 Bit 7 Acknowledge command ↑ Acknowledge Condition
Bit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF
Bit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFF
Bit 10 Control via PLC command H Control via PLC Condition
 Bit 19 Reserved Bit 20 Reserved
 Master AFE
Bit 28 External alarm 1 command L External alarm Condition
Bit 29 External alarm 2 command L External alarm Condition
 High signal
Setpoint channel and closed-loop control are activated
Bit 31 Reserved
13-13
 Status word
Status word 1 visualization parameter r552 or r968
Destination
PMU display Status word
 13-15
Bit #
= High Select = Low Destin Bit Ready for on P600.x
Destination
 Status word 2 visualization parameter r553
 13-17
= High Select = Low Destin
= 3
= 1 0000 1001 1002 1003
 Bit 0 Ready for on signal H High signal
Bit 1 Ready to Run signal H High signal
Bit 2 Run signal H High signal
Description of the status word bits
 Bit 8 Setpoint/actual value deviation signal L LOW signal
Bit 6 Starting lockout signal H High signal
Bit 7 Alarm signal H High signal
 Bit 19 External fault 1 signal H High signal
Bit 20 External fault 2 signal H High signal
Bit 21 External alarm signal H High signal
Bit 22 AFE i2t alarm signal H High signal Meaning
 Bit 23 AFE overtemperature fault signal H High signal
 Faults and Alarms
Faults
Compare with P071 Line voltage
F003 Line overvoltage
 14-2
 14-3
 14-4
 14-5
 Alarms
 14-7
 Fatal errors FF
 Maintenance
Simovert Masterdrives units are operated at high voltages
National electrical codes VBG 4 in Germany
Personnel
 CleanPower filter
Electrical components
AFE basic mains module
Position Equipment designation Brief description
 AFE inverter maintenance
Replacement
Fan assembly weighs about 30 kg
Replacing the fan
 Replacing the fan fuses construction type J only
Replacing the starting capacitor
 Replacing the capacitor battery
Capacitor battery weighs up to 30 kg
 Replacing the PMU
PMU with adapter section on the electronics box
 15.3.2 DC fuses
Fuses
Fan fuses for AFE inverters
 Forming
How the serial
Example A-J60147512345
Number is made up
 End
Switch on AFE
P408 P052 = Key
 17-1
Technical Data
CleanPower filter AFE basic mains module
 AFE basic mains module and CleanPower filter
17-2
 17-3
 AFE reactor for construction type G
AFE reactor for construction type J
17-4
6SE703x-xES87-1FG1
 AFE inverter
17-5
 Derating curves
 17-7
Designation Value
 Environmental Friendliness
 Certificates Confirmation
Equipment
Type
Order No 6SE70
 Equipment Type Order No
AC drive converter
 Type 6SE70 Chassis units AC-AC and DC-AC
19-3
 Contents
Appendix
Appendix to
Operating manual
Page
Page
Page
 SIMOVERT-MASTERDRIVES AFE Siemens AG
 FKBL1-VSB1
 Siemens AG
Edition Internal Item Number A5E00243916
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