Manuals / Siemens / Power Tools / Welder

Siemens 400 V / 210...590 A operating instructions Installing the optional boards

Models: 400 V / 210...590 A

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Page 31

01.2004	Installation

5.3Installing the optional boards

WARNING	The boards may only be replaced by qualified personnel.
	It is not permitted to withdraw or insert the boards under voltage.

The electronics box of the unit contains up to three slots in which you can insert optional boards.

The LBA (Local Bus Adapter) can hold either the adapter board (ADB) or optional boards.

An ADB (Adapter Board) can accommodate up to two optional boards.

Slot 1

Slot 3

Slot 2

Fig. 5-9 Location of slots for chassis units

NOTE	Slot 2 can be used for technology boards (T100, T300, TSY).
	Slots 2 and 3 can also be used for communication boards SCB1 and
	SCB2.
WARNING
WARNING	The unit has hazardous voltage levels up to 5 minutes after it has been
	powered down due to the DC link capacitors. The unit must not be
	opened until at least after this delay time.

Siemens AG 6SE7087-6CX86-2BA1	5-13
SIMOVERT MASTERDRIVES AFE Operating Instructions

Page 31

Image 31

Siemens 400 V / 210...590 A Installing the optional boards, Boards may only be replaced by qualified personnel

Contents

Edition AB SimovertPage Contents 11-1 10-112-1 14-1 13-115-1 17-2 16-117-1 17.1Definitions and Warnings Definitions and Warnings 01.2004 Standing Standing / Sitting SittingGeneral InstallationMaintenance and servicing Keep these safety instructions in a safe placeDC link voltage DescriptionOperating range Description 01.2004 Configuration Operation and control options Initial Start-Up Invertors after completing the basic Energizing the power and the unitPersons and equipment can occur by You are advised to only connectTransport Storage Unpacking Scope of delivery type G Transport, Storage, UnpackingScope of delivery type J Box options Clearances InstallationInstalling the units Point of installationAFE basic mains module with CleanPower filter Mounting dimensions and dimension sheetsCurrent Voltage Mounting dimensions of AFE reactorPartitions AFE inverter construction type GDoor/roof openings An arcing short-circuit must be prevented by the provisionOpening cross sections Technical filter data in accordance with DIN FiltersFollowing filter mat is approved for use Fibroidelastov made by DELBAG-Luftfilter GmbhBuilt-in components Water coolingRoof section Appendix AFE inverter construction type JMasterdrives VC inverters 01.2004 Installation Filters Mlfb Fan, flow rate, opening cross- sectionsDC auxiliary ImplementationSupply Slot 2 can be used for technology boards T100, T300, TSY Installing the optional boardsOpened until at least after this delay time Boards may only be replaced by qualified personnelInstallation 01.2004 Installation in Conformance with EMC Regulations Connecting-Up and Wiring AFE reactor connection AFE basic mains module and CleanPower filterX3 connector terminal Connection overviewsFan U2/T1 V2/T2 W2/T3+ D/L DC connection Electronics box for boards Cusa X9 connectorFan connection 230 V 1 AC 210 a 3NE1 227-0 250 a 3NA3 144 250 a Mains Example configuration -7 for construction type J shows aControl transformer must be protected by a 6 a fuse Directly from the plantTypical circuit for AFE chassis unit, construction type J AFE inverter and AFE reactor Power connectionsFan supply Auxiliary power supply, prechargingProtective conductor connection X9 external DC 24 V supply, precharging contactor controlControl terminal Connectors forControl terminals Standard connections of the AFE inverterView of Cusa Terminal strip Connecting up control cablesTerminal assignments X100 controlTerminal Name Function Range X101 controlPossible cross- .5 mm 2 AWG X102 controlPin Name Function Range X300 serial interfaceDigital outputs Factory settingDigital inputs/outputs ConnectionDual-port Ram DPR for SCB, TSY, CB, TB Only one of the above possible connections may be usedView of option board VSB Voltage Sensing Board VSBVSB Connector assignmentsCommissioning of the equipment Basic Function CheckPlease check P052 = Reset is run P052 automatically returns toChecking actual value acquisition and precharging P561 = Explanation of Terminology and Functionality of the AFE Data sets 10-1 Function DiagramsSwitchover of reserve data set RDS Switchover, basic/reserve setting Basic/Resv10-2 Examples Parameterization11-1 Key Meaning Function Setting parameters via the PMUKey Toggle keyExample Input rated supply voltage Input line frequency in Hz Menu selection Closed-loop control settingsStart-up parameterization Select languageFunction selection P052 Factory setting P052 = 1 Parameter resetTo change P070 Access level Expert ModeInitialization Mlfb input P052 = Function Condition ResultSelect Return Download P052 =Select Download P051 = P090 = P091 = Hardware configuration P052 =TB installed in the electronics box of the converter 007, Starting Lockout 008 or Ready for on 009 statesSelect Closed-loop control settings Closed-loop control settings P052 =Key to parameter list Parameter List12-1 R006 DC Bus Volts General visualization parametersR001 Operating status R004 Output AmpsR032 Line frequency 12-3R013 Operat. hours R030 Line voltsGeneral parameters P051 Access LevelP052 Function Select P054 OP Backlight 12-5Drive data R089 Board Position 12-7R082 Line filter L/% P083 PrechargingP091 Board Position Hardware configurationClosed-loop control R152 Active RDS 12-10R139 R150 Control statusP161 Startgen,max P164 Operating mode12-11 P160 Startmot,max12-12 P308 Sampling Time P325 MC switch-on delP329 MCInvEnableDel 12-13P409 Line contac. del FunctionsP387 P408 Forming timeSetpoint channel P518 Deviation Time 12-16Control and status bit connections 12-18 P576 Src. ext V ok P575 Src No Ext Fault112-19 P572P588 Src No Ext Warn1 P586 Src No ExtFault212-20 P587 Src.slave AFE12-21 12-22 12-23 P629 DstPrechrgContEn 12-24P631 Dst Pre-Charging P657 Cusa AnalogOutOffs P660 SCI AnalogInConfAnalog inputs/outputs P656 Cusa AnalogOutGainP665 SCI AnaOut Gain P662 SCI AnalogInOffs12-26 P664 SCI AnaOutActValP684 SCom/SCB Baud Interface configurationP682 SCB Protocol P683 SCom/SCB BusAddrP689 SCB Peer2PeerExt 12-28P686 SCom/SCB # PrDat P687 SCom/SCB TlgOFFP694 CB/TB Act Values 12-29P695 CB/TB TlgOFFTime 12-30 R723 PCB Code Diagnostic functionsR721 SW Generat.Date R722R730 SCB Diagnosis 12-32R748 Trip Time 12-33Gating unit P799 Special AccessFactory parameters Profile parameters P927 Parameter AccessP928 Src Base/Reserve R951 Fault Texts R949 Fault Value12-36 12-37 12-38 12-39 12-40 Application Control and Status WordsControl word IntroductionMultiple connections are permitted Display of control word on PMU seven-segment displayControl word Bit No. meaning Factory setting applies only when P077 =Control word 1 visualization parameter r550 or r967 DesignationParameter No Control word 2 visualization parameter r551Table X external terminals Sources for control words 1Table D Table aTable B Table CTable H Table ETable F Table G13-8 0000 0001 2004 3004 4501 4502 4503 4504 4505Bit 1 OFF2 command L OFF2 electrical Condition Bit 0 on / OFF1 command ↑ on / L OFF1 ConditionDescription of the control word bits Bit 10 Control via PLC command H Control via PLC Condition Bit 7 Acknowledge command ↑ Acknowledge ConditionBit 8 Inching 1 on command ↑ Inching 1 on / L Inching 1 OFF Bit 9 Inching 2 on command ↑ Inching 2 on / L Inching 2 OFFBit 19 Reserved Bit 20 Reserved Bit 29 External alarm 2 command L External alarm Condition Bit 28 External alarm 1 command L External alarm ConditionMaster AFE 13-13 High signalSetpoint channel and closed-loop control are activated Bit 31 ReservedPMU display Status word Status wordStatus word 1 visualization parameter r552 or r968 DestinationDestination 13-15Bit # = High Select = Low Destin Bit Ready for on P600.xStatus word 2 visualization parameter r553 = 1 0000 1001 1002 1003 13-17= High Select = Low Destin = 3Description of the status word bits Bit 0 Ready for on signal H High signalBit 1 Ready to Run signal H High signal Bit 2 Run signal H High signalBit 7 Alarm signal H High signal Bit 6 Starting lockout signal H High signalBit 8 Setpoint/actual value deviation signal L LOW signal Bit 22 AFE i2t alarm signal H High signal Meaning Bit 19 External fault 1 signal H High signalBit 20 External fault 2 signal H High signal Bit 21 External alarm signal H High signalBit 23 AFE overtemperature fault signal H High signal F003 Line overvoltage Faults and AlarmsFaults Compare with P071 Line voltage14-2 14-3 14-4 14-5 Alarms 14-7 Fatal errors FF Personnel MaintenanceSimovert Masterdrives units are operated at high voltages National electrical codes VBG 4 in GermanyPosition Equipment designation Brief description CleanPower filterElectrical components AFE basic mains moduleReplacing the fan AFE inverter maintenanceReplacement Fan assembly weighs about 30 kgReplacing the starting capacitor Replacing the fan fuses construction type J onlyCapacitor battery weighs up to 30 kg Replacing the capacitor batteryPMU with adapter section on the electronics box Replacing the PMUFan fuses for AFE inverters Fuses15.3.2 DC fuses Number is made up FormingHow the serial Example A-J60147512345P408 P052 = Key Switch on AFEEnd CleanPower filter AFE basic mains module Technical Data17-1 17-2 AFE basic mains module and CleanPower filter17-3 6SE703x-xES87-1FG1 AFE reactor for construction type GAFE reactor for construction type J 17-417-5 AFE inverterDerating curves Designation Value 17-7Environmental Friendliness Order No 6SE70 Certificates ConfirmationEquipment TypeAC drive converter Equipment Type Order No19-3 Type 6SE70 Chassis units AC-AC and DC-ACOperating manual ContentsAppendix Appendix toPage Page Page SIMOVERT-MASTERDRIVES AFE Siemens AG FKBL1-VSB1 Chapter Changes Pages Version date Edition Internal Item Number A5E00243916Siemens AG

01.2004

5.3Installing the optional boards

The boards may only be replaced by qualified personnel.

Fig. 5-9 Location of slots for chassis units

Slot 2 can be used for technology boards (T100, T300, TSY).

SCB2.

opened until at least after this delay time.