IR2200/iR2800 IR3300
Copyright 2001 Canon INC
Symbol Description
Symbols Used
System Unit
Outline of the Manual
Reader Unit
Printer Unit
Troubleshooting
Introduction
System Unit
Contents
Installation
Chapter General Description
Main Body
Specifications
Type
Systems
T01-101-03
Functions
Ltrr
T01-101-04
Single-sided copying mode
6GB
T01-101-05
DADF-H1
T01-101-06
Others
A4R
T01-101-07
B5R
A5R
T01-101-08
T01-102-01
Side Paper Deck-L1
External View
Names of Parts
ADF
F01-201-01
F01-201-02 10 S
F01-202-01
Cross Section
T01-202-01 12 S
Functional Construction
System Configuration
F01-301-01
Construction of the Electrical Circuit
Outline of the Electrical Circuitry
F01-302-01 14 S
Inputs to and Outputs from the Major PCBs
Wiring Diagram of the Major PCBs
F01-303-01
Accessories for Original/Paper Feeding
Configuration with Accessories
DADF-H1
F01-304-01 16 S
F01-304-02
Accessory Boards
Chapter Main Controller
F02-101-01
Basic Construction
Main Controller PCB
Outline
HDD
T02-102-01
F02-102-01
F02-103-01
Start-Up Sequence
F02-103-02
Start-Up Sequence
F02-103-03
Outline
Digital Image Processing
F02-201-01
Input Image Processing
Image Memory Control
Binary Processing error diffusion method T-BIC
Binary dither screen method
Sdram
When Generating Printer PDL Images
When Generating Read Images
Output Image Processing
Smoothing
T02-301-01
Soft Counters
PS19S
PS21S
F02-301-02 12 S
F02-301-01
T02-301-03
T02-301-02
OFF
OPTIONUSERCOUNTER2
OPTIONUSERCOUNTER1
OPTIONUSERCOUNTER3
OPTIONUSERCOUNTER4
Power Supply Modes
Controlling the Power Supply
Standby Mode normal operation
Sleep Mode
Shift from Sleep Mode 1 to Standby Mode
Shift from Standby Mode to Sleep Mode
Shift from Sleep Mode 2 to Standby Mode
Turning Off the Power
Shift from Sleep Mode 2 to Sleep Mode
Hard Disk Spool
New Functions
Network PCB
F02-501-01 18 S
F02-502-01
SMB Printing
F02-503-01 20 S
LPD Banner
Chapter Installation
Selecting the Site of Installation
F03-100-02
F03-100-01
Before Starting the Work
Unpacking and Installation
Unpacking and Removing the Fixing Materials
Installation
Removing the Dummy Drum
Mounting the Scanner
Supplying the Toner
Installation
Installation
Mounting the Drum Unit
11 S
Stirring the Toner
Setting the Cassette
Set the dial as indicated
LTR
Checking the Images/Operations
17 S
Using the Ping Function
Connecting to the Network
Checking the Network Connection
Copiertestpingnetwork
Making a Check Using a Remote Host Address
Troubleshooting the Network
Checking the Connection of the Network Cable
Making a Check Using a Local Host Address
Making a Check Using a Loop-Back Address
Preparing for Relocation
Relocating the Machine
22 S
Lifting the Machine Off the Pedestal
Copierfunctioninstallcard
Installing the Card Reader-C1
24 S
25 S
26 S
Installing the Document Tray-D2
Replacing the Drum Unit
28 S
29 S
30 S
Copierfunctiondpcd Gamma
Reader Unit
Basic Operation
Image Processing System
Chapter Basic Operation
Reader Controller PCB
Outline of Electrical Circuitry
CPU
RAM
Basic Sequence of Operations in Book Mode
Basic Sequence of Operations at Power-On
Basic Sequence of Operations
F01-202-02
Inputs to and Outputs from the Major PCBs
Wiring of Major PCBs
Chapter Original Exposure System
Outline of Operations
LAMP1
F02-101-01 F02-101-02
Book Mode, 1 Original, Copyboard Closed
Sequence of Operations original exposure
F02-102-02
F02-102-03
Book Mode, 1 Original, Copyboard Cover Open
F02-102-04
Changing the Reproduction Ratio in Main Scanning Direction
Enlargement/Reduction zoom
Changing the Reproduction Ratio in Sub Scanning Direction
Scanner Drive System
Controlling the Scanner Motor
Controlling the Motor When Scanning an Image
F02-202-01
F02-202-02
E204 image leading edge detection error
E202 HP detection error
COPIERFUNCTIONCCDSHDG-POS shading position adjust- ment
F02-202-03
Scanning Lamp
Controlling the Scanning Lamp LA2
Turning On/Off the Lamp
F02-302-01
E220
Detecting an Error
E225
10 R
Points of Detection
Detecting the Size of Originals
Outline of Detection
F02-402-01
F02-404-01
Outline of Detection Operation
12 R
T02-404-01
Book Mode, 1 Original, Copyboard Cover Close
T02-404-02 14 R
F02-404-02
Disassembly and Assembly
Removing the Exposure Lamp
Exposure Lamp
F02-501-01 F02-501-02 16 R
Copierfunction CCDCCD-ADJ
After Replacing the Scanning Lamp
F02-501-03 F02-501-04
Removing the Scanner Motor
Scanner Drive Assembly
F02-502-02 F02-502-03 18 R
F02-502-04 F02-502-05
Mounting the Motor Unit
F02-502-06 20 R
Removing the Scanner Drive Cable
F02-502-07
Routing the Scanner Drive Cable
Adjusting the Position of the No /No Mirror Base
F02-502-10 F02-502-11
Front Side F marking Rear Side R marking
Removing the Original Detection Unit
Sensors
Removing the HP Sensor
F02-503-01
F02-503-04
Removing the Original Cover Sensor
F02-503-05
Removing the Inverter PCB
PCBs
26 R
F02-504-01 F02-504-02 F02-504-03 F02-504-04
Chapter Image Processing System
CCD CCD PCB
Outline
Analog Image Processing
F03-202-01 CCD Block Diagram
Driving the CCD
F03-201-01
A/D Conversion of the CCD Output
Gain Correction and Offset Correction of the CCD Output
F03-205-01
F03-301-01
Shading Correction
Shading Correction
Shading Adjustment
F03-302-01
F03-302-02
Edge Gain Correction ADF in use
ABC Circuit
Auto Density Adjustment AE
F03-303-01
COPIERFUNCTIONCCDCCD-ADJ shading auto adjustment
Related Service Mode
F03-304-01
Disassembly and Assembly
External Covers
External Covers
Removing the Reader Right Cover
F03-401-01
After Mounting the Copyboard Glass
Removing the Copyboard Glass
Copierfunctionccd SH-PS-ST
F03-401-03
Removing the CCD Unit
CCDs
F03-402-01
F03-402-02 12 R
Copierfunction CCDEGGN-POS
Points to Note When Replacing the CCD Unit
Removing the Left ADF Base Unit
Frames
Removing the Reader Upper Frame
F03-403-01
F03-403-03
Mounting the Reader Upper Frame
Removing the Reader Controller PCB
When Replacing the Reader Controller PCB
Printer Unit
Introduction
Controlling the Transfer Charging Roller Bias
PICKUP/FEEDING System
Fixing System
PCB
Externals and Controls
Paper DECK-L1
Cassette Feeding UNIT-W1
Inner 2WAY TRAY-A1
Chapter Introduction
Safety of Laser Light
Safety
Cdrh Ordinances
F01-102-01 Cdrh Label
F01-103-01 Laser Warning Label
Handling the Laser System
Safety of Toner
F01-201-01 Construction of the Machine
Image Formation System
F01-201-02
Chapter Sequence of Operations
Basic Operations
DC Controller PCB
Outline for the Electrical Circuitry
T02-102-01 Control Functions
Dimm ROM
Basic Sequence of Operations
Basic Sequence of Operations at Power-On
T02-103-01
Increase in temperature for each specific period of time
Controlling the Main Motor M2
F02-104-01 Control Circuit Block Diagram
T02-104-01
F02-105-01
Chapter Laser Exposure System
T03-101-01
Part 2Chapter 41.1 Outline of Laser Exposure System
T03-101-02
F03-101-01
Part 2Chapter 42 Generating the BD Signal
Generating Sync Signals
Sequence of Operations laser exposure system
F03-102-01
F03-202-01
Flow of Sync signals
Controlling the Laser Unit
Laser Driver Circuit
ADJUSTLASERLA-OFF
ADJUSTLASERPVE-OFST
Part 2 4.1 Outline
Controlling the Laser Scanner Motor
Disassembly and Assembly
Removing the Laser Unit
Laser Scanner Assembly
F03-501-01
F03-501-02
Chapter Image Formation System
T04-101-01
Outline of Processes
F04-101-01
F04-102-01
Basic Sequence of Operations image formation system
F04-201-01
Controlling the Primary Charging Roller Bias
Controlling the Current Voltage/Current to a Specific Level
Turning On/Off the Bias
Humidity Correction of the AC Bias
Temperature Correction of the DC Bias
F04-204-01
F04-205-01
Image Formation System
COPIERADJUSTHV-PRIAGS-GAIN
COPIERADJUSTHV-PRIP-AC
COPIERADJUSTHV-PRIAGS-OFST
COPIERADJUSTHV-PRIOFST1-AC
F04-301-01
Controlling the Transfer Charging Roller Bias
10 P
Types of Modes
Controlling the Output by Operating Mode
F04-304-01
Turning On/Off the Cleaning Bias
12 P
Controlling the Output
Part 2Chapter 58.3 Static Eliminator Separation Method
Controlling the Separation Static Eliminator Bias
F04-401-01 14 P
Controlling the Bias to a Specific Voltage Level
Transfer Guide Bias
Controlling the Transfer Guide Bias
Part 2Chapter 57.2 Transfer Guide Type
F04-501-01 16 P
Part 2Chapter 510.1.5 Cleaning the Primary Charging Roller
Primary Charging Roller Cleaning Mechanism
F04-601-01
F04-701-01 18 P
Developing Assembly
F04-702-01
Controlling the Developing Bias
Controlling the AC Developing Bias
Controlling the DC Developing Bias
Controlling the Level of the DC Developing Bias
20 P
F04-703-01
Detecting the Level of Toner
F04-801-01 22 P
Drum Cleaner
F04-801-02
F04-802-01 24 P
Monitoring the Waste Toner Case
Locking of the Waste Toner Feedscrew
26 P
Removing the Pre-Exposure Lamp Unit
Pre-Exposure Lamp Unit
F04-901-01
Removing the Drum Unit
Photosensitive Drum
F04-902-01
F04-902-02
Cleaning the Photosensitive Drum
Removing the Transfer Charging Roller
Transfer Charging Roller
F04-903-01
F04-903-02 30 P
Removing the Charging Roller Solenoid SL6
Charging Roller Solenoid
F04-904-01 F04-904-02
F04-904-03 F04-904-04 F04-904-05 32 P
Removing the Developing Assembly
Developing Assembly
F04-905-01
Removing the Developing Assembly Upper Cover
Removing the Grip Assembly
Removing the Toner Sensor
F04-905-02 F04-905-03
Removing the Developing Cylinder
Removing the Blade Base Unit
F04-905-05 F04-905-06
F04-905-07
F04-905-09
F04-905-08
F04-905-10 36 P
F04-905-12
F04-905-11
F04-905-13
Mounting the Developing Assembly Blade
Positioning the Developing Assembly Magnetic Seal
F04-905-14
F04-905-15
Removing the Paper Lint
When Removing the Paper Lint
Removing the Paper Lint
F04-906-01
Replacing the Waste Toner Case
Waste Toner Case
F04-907-01 F04-907-02 F04-907-03 40 P
F04-907-04 F04-907-05 F04-907-06
Cleaning the Waste Toner Case
Chapter PICK-UP/FEEDING System
T05-101-01
Specifications and Construction
F05-101-01
Arrangement of Rollers
F05-102-01
Arrangement of Motors, Clutches, and Solenoids
F05-103-01
Arrangement of Sensors
T05-102-01
Cassette Pickup Assembly cassette 1
Delay Jam
Detecting Jams
Sequence of Operations jam detection
F05-201-02
Other Delay Jams
T05-201-02
Stationary Jam
F05-201-03 Power-On Stationary Jam
Jam History
Common Stationary Jam
Pickup Control System
Pickup Assembly
F05-301-01
Outline
Cassette
Sequence of Operations pickup
F05-303-01 10 P
Operation of the Lifter During Printing
Operation of the Cassette Lifter
F05-304-01
Releasing the Lifter
Cassette Pickup Operation
Switching the Pickup Roller Drive
Rotating the Pickup Roller
Pickup Roller Shaft Reference
F05-305-03 14 P
F05-305-02
F05-306-01
Moving Up/Down the Pickup Roller
F05-306-02
Pickup Retry Operation
Conditions for Detecting a Delay
F05-307-01 Retry Operation 16 P
F05-307-02
Paper Retraction
F05-308-01 18 P
Operation Other Than Cassette Pickup standby
F05-308-02
F05-308-03 20 P
F05-308-04 Releasing the Lifter
F05-309-01
Detecting the Level of Paper
T05-309-01 22 P
F05-310-01
Detecting the Presence/Absence of Paper Inside the Cassette
Identifying the Size of Paper
AB-/Inch-Setting Switch
Identifying the Size
F05-402-01 24 P
A4R
Paper Size
F05-403-01 Rotary Label
T05-403-01 List of Paper Sizes 26 P
Paper Size List
F05-501-01
Multifeeder
Detecting the Width of Paper
Identifying the Size of Paper in the Multifeeder
Rear/Front Registration
Identifying the Length of Paper
Controlling the Registration Roller
COPIERADJUSTFEED-ADJREGIST
Control System
Double-Sided Printing
COPIERADJUSTFEED-ADJADJ-REFE
Through-Path Operation
F05-703-01
Outline of Operations
F05-703-02 32 P
T05-703-01
Detecting the Horizontal Registration Position
F05-703-02
Operation
Pickup Assembly Motor
Controlling the Pickup Assembly Motor
T05-801-01
F05-801-01
Disassembly and Assembly
Removing the Pickup Assembly
Pickup Assembly
F05-901-01
F05-901-02
F05-901-04
Removing the Pickup/Feeding/Separation Rollers
F05-901-05 38 P
F05-901-06
Removing the Frame Lid
F05-901-07 F05-901-08
Remove the Vertical Path Cultch
Removing the Pickup Motor
F05-901-09 F05-901-10 F05-901-11 40 P
F05-901-12
Removing the Horizontal Registration Sensor Shift Motor
F05-901-13
F05-901-14
Checking the Image Rear Front Position
Adjusting the Cassette Rear Front Registration
F05-901-15
COPIERFUNCTIONC1- ADJ-Y/C2-ADJ-Y/C3-ADJ-Y/ C4-ADJ-Y
F05-901-17
F05-901-16
Removing the Multifeeder Tray Assembly
Multifeeder Tray Assembly
F05-902-01
F05-902-02
Removing the Multifeeder Tray Pickup Roller
Removing the Pickup Cover
F05-902-03
F05-902-04
F05-902-05
Removing the Separation Pad
F05-902-06
F05-902-07 46 P
Attaching the Timing Belt of the Multifeeder Tray
Adjusting the Registration for the Multifeeder Rear Front
F05-902-08
F05-902-09
F05-902-10 48 P
Removing the Feeding Assembly
Feeding Assembly
F05-903-01
F05-903-02
F05-903-04 50 P
Mounting the Feeding Assembly
Removing the Registration Roller
Registration Roller Assembly
F05-904-01 F05-904-02 F05-904-03
F05-904-05
F05-904-04
F05-904-06 52 P
F05-904-07
Chapter Fixing System
T06-101-01
Fixing system has the following major functions
F06-101-01
T06-101-02
F06-101-02
Controlling the Fixing Roller Drive
Fixing Drive System
F06-202-01
Controlling the Fixing Film Speed
COPIERADJUSTFIXINGFX-FL-SP COPIERADJUSTFIXINGFX-FL-TH
F06-202-02
F06-301-01
Controlling the Fixing Temperature
T06-302-01
Temperature Control
Copieroptionbody
FIX-TEMP
F06-302-01
Fixing Temperature Control
F06-303-01
Detecting Errors
10 P
Disassembly and Assembly
Removing the Delivery Cover
Fixing Assembly
Removing the Riser Guide
F06-401-01
Removing the Fixing Stepped Gear
Removing the Fixing Assembly
Removing the Fixing Film Unit
F06-401-04 F06-401-05 F06-401-06
F06-401-09
F06-401-07 F06-401-08
F06-401-10 F06-401-11 F06-401-12
Removing the Lower Guide Ribs
Removing the Cleaning Roller Unit
F06-401-13 F06-401-14 16 P
Mounting the Locking Cam Unit
Removing the Fixing Drive Unit
F06-401-15
F06-401-16 F06-401-17
Chapter Externals and Controls
F07-101-01
Control Panel
COPIERFUNCTIONPANELLED-CHK
COPIERFUNCTIONPANELLED-OFF
Fans
Arrangement, Functions, and Error Codes
T07-201-01
F07-201-01
1 2-Speed Control
Operation
Sequence of Operations
F07-202-01
Power Supply
Power Supply
T07-301-01
F07-301-01
Machine distributes power as follows
T07-301-02
Power Outputs
F07-301-02
PCB
Rated Output of the Composite Power Supply PCB
Rated Outputs of the Main Power Supply PCB
T07-302-01
T07-303-01
T07-304-01
Rated Outputs of the Accessories Power Supply PCB
Protective Functions
Others
Silent Mode
Disassembly and Assembly
F07-501-01
Removing the Inside Cover
Removing the Front Cover
F07-501-02 F07-501-03 14 P
F07-501-04
Removing the Support Cover
Removing the Control Panel
Control Panel
F07-502-01
F07-502-02 16 P
Removing the DC Controller PCB
Points to Note When Replacing the DC Controller PCB
Removing the Controller Cover
F07-503-01
F07-503-03
Removing the HDD
F07-503-04 18 P
Removing the Controller Box Unit
Removing the HDD Unit
F07-503-05
F07-503-06
F07-503-07
Removing the Main Controller PCB
F07-503-08 20 P
11Removing the Composite Power Supply
10When Replacing the Main Controller PCB
12Removing the Accessories Power Supply
F07-503-09
F07-503-11 22 P
13Removing the Main Power Supply
Chapter Paper DECK-L1
Pickup Operation
Pickup
F08-101-01
F08-101-02
Sequence of Pickup Operations deck
Detecting Paper in the Deck
Switching the Deck Paper Size
Detecting the Presence/Absence of Paper
F08-102-01 F08-102-02
T08-102-01
Detecting the Level of Paper in the Deck
PS2D PS8D PS7D
Deck Lifter
F08-103-01
F08-103-02
Indicating the Level of Paper deck front cover
Opening/Closing of the Compartment
Opening/Closing of the Compartment
F08-104-01
F08-104-02 10 P
Sequence of Operations opening/closing of the compartment
Controlling the Deck Main Motor M1D
Controlling the Deck Motor
Turning On/Off the Motor
F08-105-01
Controlling the Deck Lifter Motor M2D
M2D
F08-105-02
T08-201-01 14 P
F08-201-01
PS1D
PS6D
Intr Scan Print
F08-201-02
Disassembly and Assembly
F08-301-01 F08-301-02
Sliding Out the Compartment
F08-301-04 18 P
F08-301-03
F08-301-05
Adjusting the Paper Level Indicator
F08-301-06-A
Moving the Deck Lifter
Removing the Rear Cover
F08-301-06-B
F08-301-07 20 P
Removing the Front Upper Cover
Removing the Right Cover
F08-301-08 F08-301-10
F08-301-11 22 P
Removing the Upper Cover
F08-302-01
Paper Deck Body
F08-302-02-A
F08-302-03 24 P
F08-302-02-B
F08-302-04 F08-302-05
Removing the Compartment
F08-302-06 F08-302-07 26 P
After Changing the Deck Paper Size
Changing the Deck Paper Size
Copieroptionaccdk
F08-302-08
COPIERFUNCTIONDK- ADJ-Y
F08-302-09
Adjusting the Position of the Support Member
Adjusting the Registration for the Deck
F08-302-10
F08-302-11
Removing the Deck Pickup Clutch CL2D
Drive System
Removing the Deck Feeding Clutch CL1D
F08-303-01-A
Removing the Deck Lifter Motor M2D
Removing the Deck Main Motor M1D
F08-303-02
F08-303-03
F08-303-04
Removing the Lifter Cable deck front
F08-303-05a F08-303-05b 32 P
F08-303-07
F08-303-06
F08-303-08 F08-303-09 34 P
Removing the Lifter Cable deck rear
F08-303-10 F08-303-11
F08-303-12 36 P
Routing the Lifter Cable
Removing the Deck Pickup Unit
Feeding Mechanism
Removing the Deck Pickup Roller
F08-304-01
Removing the Deck Pickup/Feeding Roller
Mounting the Deck Pickup Roller
F08-304-04 F08-304-05
F08-304-06 38 P
Removing the Deck Separation Roller
Orientation of the Deck Pickup/Feeding Roller
F08-304-07 F08-304-08
F08-304-09
F08-304-10 40 P
Adjusting the Deck Separation Roller Pressure
F08-304-11
Position of the Deck Pickup Roller Releasing Solenoid SL1D
Electrical Mechanisms
Removing the Open Switch PCB
Removing the Deck Drive PCB
F08-305-01
Chapter Cassette Feeding UNIT-W1
T09-101-01
Following rollers are used to move paper inside the machine
M1C
F09-103-01
M2C
CL1C
PS2C
F09-104-01
PS3C
Sequence of Jam Detection
Delay Jams
Stationary Jams
F09-301-01
Detecting the Presence/Absence of Paper Inside the Cas Sette
AB/Inch-Setting Switch
Disassembly and Assembly
F09-501-01
F09-501-03 F09-501-04
F09-501-02
F09-502-01 F09-502-02 12 P
Removing the Pickup/Feeding/Separation Roller
Adjusting the Registration for the Cassette Rear Front
Removing the Pickup Soleroid
Removing the Vertical Path Clutch
F09-503-01 F09-503-02 14 P
Removing the Cassette Size Detection Unit
F09-503-03
Removing the Pedestal Controller PCB
Removing the Main Motor Drive Unit
Drive Mechanisms
Removing the Pedestal Main Motor
F09-504-01 F09-504-02 16 P
F09-504-03
Mounting the Pedestal Main Motor
Chapter Inner 2 WAY TRAY-A1
T10-101-01
Type
F10-101-01
10-1 P
10-2 P
F10-102-01
F10-201-01
Arrangement of Rollers and Sensors
10-3 P
F10-202-01
Delivery to the No Delivery Slot
F10-202-02 10-4 P
F10-203-02
F10-203-01
10-5 P
F10-203-04 10-6 P
F10-203-03
Arrangement of Sensors
Detecting Jams
F10-204-01
10-7 P
10-8 P
F10-204-02
PS20B
Door Open Jam
Stationary Jam at Power-On
F10-204-03
10-9 P
10-10 P
F10-301-01
Removing the Inner 2-Way Delivery Unit
F10-301-02
F10-201-04
F10-201-03
F10-201-05 10-12 P
F10-201-07
F10-201-06
F10-201-08 10-14 P
Chapter Envelope Feeder ATTACHMENT-B1
Host Machine
Envelope Feeder Attachment-B1
Names of Parts
Envelope Cassette
Specifications
T11-102-01 11-2 P
T11-102-02
Envelopes
F11-102-01
11-3 P
F11-102-02
Guaranteed Image Area
F11-102-03
F11-102-04 11-4 P
11-5 P
Pickup Operations
Service Mode
Error Codes
Making Selections
Option Envsw
Replacing the Spring
Making Adjustments
Envelopes and Type of Spring
Replacing the Spring
Changing the Size
Changing the Size
F11-502-03 F11-503-01 11-8 P
COM10, Youkei ISO-B5
ISO-C5
11-9 P
Troubleshooting
Maintenance and Inspection
Troubleshooting Image FAULTS/ Malfunctions
Registration roller fails to Rotate
CON
DC-CON
MN-CON
Feeder
DIMM/ROM
Board
Chapter Maintenance and Inspection
Periodically Replaced Parts
Consumables and Durables
Checking the Time of Replacement
COPIERCOUNTERDRBL-2
T01-203-01
T01-203-03
Inner 2-Way Tray-A1
Work Procedure
Periodical Servicing Procedure
Maintenance and Inspection
T01-401-01
Scheduled Servicing Chart
Upon replace
F01-500-01
Points to Note for Scheduled Servicing
Cleaning the Bottom of the Developing Assembly
Cleaning the Bottom of the Developing Assembly
F01-601-01
Chapter Image Adjustment Basic Procedure
Image Adjustment Basic Procedure
YES DISPLAYHV-STS
Chapter Standards and Adjustments
Standards of Image Position
Image Adjustments
F03-101-01 Image Leading Edge Margin
F03-101-03 Leading Edge Non-Image
Checking the Image Position
F03-103-01
Adjusting Left/Right lamge Margin
F03-103-02
Copierfunctiondk ADJ-Y
COPIERFUNCTIONMF- ADJ
F03-103-04
Adjusting the Left/Right Non-Image Width
Adjusting the Image Leading Edge Margin
Duplex Feeding Unit
F03-104-01
Copieradjustccd
Adjusting the Leading Edge Non-Image Width
Scanning System
After Replacing the Scanning Lamp
F03-202-01 F03-202-02
Mounting the Motor Unit
F02-203-01
Routing the Scanner Drive Cable
F03-204-01
Adjusting the Position of the No /No Mirror Base
F03-204-02
F03-204-03 F03-204-04 10 T
Mounting the Copyboard Glass
When Replacing the Reader Controller PCB
Points to Note When Replacing the CCD Unit
Mounting the Reader Upper Frame
F03-206-01
Mounting the Developing Assembly Blade
Positioning the Developing Assembly Magnetic Seal
F03-303-02 14 T
F03-304-02
Cleaning the Waste Toner Case
F03-304-03
Mounting the Locking Cam Unit
Fixing System
F03-401-01 16 T
Mounting the Front Cover
Paper Deck
F03-501-01 F03-501-02
Adjusting the Position of the Support Member
Adjusting the Paper Level Indicator
F03-502-01
F03-503-01 18 T
Removing the Deck Pickup/Feeding Roller
Mounting the Deck Pickup Roller
F03-504-01 F03-504-02
F03-505-01
Orientation of the Deck Pickup/Feeding Roller
Adjusting the Deck Separation Roller Pressure
F03-506-01
F03-507-01 20 T
F03-508-01
Position of the Deck Pickup Roller Releasing Solenoid SL1D
Before Making Adjustments
Adjusting the Height of the Side Member
Making Adjustments
F03-509-01 22 T
Mounting the Pedestal Main Motor
Cassette Feeding Unit-W1
F03-601-01
Envelopes and Type of Spring
Envelope Feeder Attachment
F03-702-01
F03-702-02 24 T
F03-702-03 F03-703-01
26 T
Chapter Troubleshooting Image Faults Malfunctions
Making Initial Checks
Checking the Site of Installation
Checking the Originals
Image Adjustment Basic Procedure
Checking the Developing Assembly
Charging Roller and Static Eliminator
Checking the Paper
Others
Blank
Samples of Image Faults
Copy is too light halftone area only
Troubleshooting Image Faults
Copy is too light including solid black
Resistance of the high-voltage cord white is about 10 k Ω
Copy is too light entire face, considerable
11 T
12 T
Copy is foggy entire face
14 T
Copy has a black line vertical, fine
16 T
Copy has a white spot horizontal
Back of the copy is soiled/Soiled edge
Copy has a fixing fault
Regist
YES
Copy is blurred
Copy is foggy horizontal
Copy has inadequate sharpness
Copy is completely blank
25 T
Copy is completely black
Copy has a black line stream reading
Power Supply System
Troubleshooting Malfunctions
AC power is absent
28 T
3VB
DC power is absent
30 T
Pickup fails
Lifter fails to move up pickup from the cassette
Registration roller fails to rotate
Vertical path roller fails to rotate
32 T
33 T
Pre-exposure lamp fails to go on
Photosensitive drum fails to rotate
34 T
No mirror base fails to move
36 T
Scanning lamp fails to go on
Add Toner message fails to go OFF
Message Indication
Add Paper message fails to go OFF
38 T
Close the Front Cover message fails to go OFF
Paper Deck
40 T
Deck lifter fails to move up
Paper Jams
Troubleshooting Feeding Faults
F04-501-01
42 T
Pickup Assembly
Fixing/Delivery Assembly, Duplex Reversing Assembly
Separation/Feeding Assembly
44 T
Duplex Feeding Assembly
Double Feeding
Faulty Feeding
Wrinkles
Introduction
Outline of Electrical Components
Guide to the List
46 T
Paper Sensor
Checking the Photointerrupters
Open/Closed Sensor
Position Sensor, Presence/Absence Sensor
E201 reader unit/printer unit
Clutches Solenoids, Switches
F04-602-01 48 T
Clutches
F04-602-02 50 T
Motors 1/2
M2 Feed
M1 DC-CON
M3 DC-CON
M4 DC-CON
F04-602-02 52 T
Motors 2/2
M9 DC-CON
M6 DC-CON
F04-602-03 54 T
Fans
FM2 DC-CON
FM1 DC-CON
FM3 MN-CON
FM4 DC-CON
F04-602-04 56 T
Sensors 1/3
BD DC-CON
SD1 R-CON
PS1 DC-CON
PS2 DC-CON
F04-602-04 58 T
Sensors 2/3
PS9 DC-CON
PS8 DC-CON
PS10 DC-CON
PS11 DC-CON
F04-602-04 60 T
Sensors 3/3
S5 DC-CON
S4 DC-CON
VR1 DC-CON
F04-602-05 62 T
Lamps, Heaters, and Others
H5 Mpws
H4 Mpws
LAMP1 R-CON
CB1 Mpws
F04-602-06 64 T
PCBs
CCD PCB
F04-603-01
Clutches Solenoids, and Switches Motors
66 T
Solenoids and Switches
F04-603-02 68 T
Sensors PCBs
Sensors
2-Cassette Feeding Unit-W1
Clutches Solenoids and Switches Motors
F04-604-01 70 T
SL1C PEDE-FEED
CL1C PEDE-FEED
S1C PEDE-CON
S2C PEDE-CON
F04-604-02 72 T
PS2C PEDE-FEED
PS1C PEDE-CON
PS3C PEDE-FEED
Q1604 PEDE-FEED
F04-605-01 74 T
Solenoids Motors Sensor
Solenoids
Others PCBs
Super G3 FAX Board-J1
F04-606-01 76 T
NCU PCB
SP1 FAX-CON
Dimm
78 T
Sdram
F04-607-01
Protect the back-up data as follows
F04-607-02
Reader Controller PCB
F04-607-03 80 T
Fixing Film Sensor PCB
Composite Power Supply PCB
F04-607-04
F04-607-05
Chapter Service Mode
Outline of Service Mode
F05-101-02
Starting Service Mode and Making Selections
Backing Up Service Mode
Ending Service Mode
F05-104-01
Initial Screen
Using Service Mode
Level 1/Level 2 Item Screen
F05-105-01
FF.D9
Version Ready
ADJ-X
Copier
Display Control Display Mode
F05-201-01
Version
LANG-EN
Punch
LANG-FR
LANG-DE
LANG-PL
LANG-NO
LANG-PT
LANG-RU
ACC-STS
User
Analog
WIDTH-MF
CST-STS
ERR
JAM
FFff Sensor/Type jams in feeder
FF Types of Jams Source of Paper
Ff Jam Sensors
FFff Sensor/Type Jams in Finisher-J1
FFff Sensor/Type Jams in Saddle Finisher-G1
T05-201-05
T05-201-06
FFff
ERR
Eeee
Sensor
HV-STS
ALARM-2 Ready
ALARM-2
F05-201-04
Feedsize
Feeder
MN-CON
O, I/O Display mode
DC-CON 1/7
DC-CON
DC-CON 2/7
M7B
DC-CON 3/7
DC-CON 4/7
DC-CON 5/7
VR1
DC-CON 6/7
DC-CON 7/7
CON 1/3
CON
SD1
FL1N
CON 2/3
CON 3/3
MN-CON 1/2
MN-CON
MN-CON 2/2
LED
Feeder 1/2
SL2
Feeder 2/2
Finisher-J1
Sorter
Sorter 1/8
CCW on
Sorter 2/8
SW1
Sorter 3/8
Sorter 4/8
Saddle Finisher-G1
Full
PI1P
Sorter 5/8
MS3
MS1
Sorter 6/8
Sorter 7/8
Puncher Unit Saddle Finisher-G1
M2P
Sorter 8/8
M1P
T05-301-01
F05-401-01 44 T
Adjust Adjustment Mode
F05-401-02
AE-TBL
ADJ-Y
ADJ-XY
F05-401-03
F05-401-04 46 T
F05-401-06
ADJ-S
Laser
CCD
DE-DC
Develop
DE-OFST
Blank
Dens
DENS-ADJ
BLANK-T
AGS-GAIN
HV-PRI
AGS-OFST
OFST1-DC
TR-N1
HV-TR
TR-N2
TR-OFST
CST-ADJ
FEED-ADJ
MF-A4
Fixing
FX-FL-TH
FX-FL-SP
C1-ADJ-Y
Misc
FRAME-X
DK-ADJ-Y
FRAME-Y
IMG-DLY
LA-SPEED
Docst
F05-402-01
F05-403-01
PNCH-HLE
F05-403-02 60 T
PNCH-Y
Function Operation/Inspection Mode
TONER-S
Install
STRD-POS
F05-501-02
CCD-ADJ
240 to 320 a multiple of 8 causes a shift of about 0.17 mm
SHDG-POS
SH-PS-ST
F05-501-04 66 T
EGGN-POS
PD-DENS
WHITE-ME
F05-501-05
F05-501-06 68 T
PD-ME
CST
DPC
Gamma
MF-A4R MF-A6R MF-A4
F05-501-07
NIP-CHK
Panel
Input Keys/Indications
PART-CHK
CL-ON
MTR
SL-ON
MTR-ON
Codes and Clutches
T05-501-02
Codes and Solenoids
Codes and Motors
T05-501-03
T05-501-04 74 T
Clear
Service
ERR
JAM-HIST
PWD-CLR
Alarm
ADRS-BK
CNT-MCON
Scanlamp
MISC-R
Print
MISC-P
KEY-HIST
USER-PRT
HIST-PRT
C1-ADJ-Y
C2-ADJ-Y
LBL-PRNT
MF-ADJ-Y
PRE-EXP
Download
System
CHK-TYPE
HD-CHECK
F05-601-01 82 T
Option Machine Settings Mode
MODEL-SZ
Body
TRANS-SW
Scanslct
PRIAC-SW
SENS-CNF
Sharp
Config
COTDPC-D
DF-BLINE
TR-CLN
DECRL-FN
FAN-EXTN
COPY-LIM
COUNTER3
COUNTER2
COUNTER4
COUNTER5
88 T
TRY-STP
T05-601-01a
Soft Counter Specifications
T05-601-01b 90 T
T05-601-01c
CST-U2 CST-U3 CST-U4 CST-U5 CST-U6 CST-U7 CST-U8
CST-U1
92 T
T05-601-02
Codes and Paper Names
INT-FACE
ACC
Coin
DK-P
BLNK-SW
SIZE-SW
MD-SPRTN
F05-603-01
96 T
Board
F05-701-01
Test Test Print Mode
T05-701-01 98 T
Type Input Numbers and Test Prints
Ping
Network
Network
F05-701-02
100 T
Clearing the Counter Readings
Counter Counter Mode
Dividing Papers Between Small-Size and Large-Size
102 T
List of Counter Items
Copiercounterfeeder
104 T
Level 2 DRBL-1
Chapter Self Diagnosis
Self Diagnosis
ADF
Detail Codes copier
E000
Copierfunctionclearerr
E001
E003
E002
Copierfunctionfclearerr
E007
E010
E014
E019
E032
E051
E064
BD PCB
E100
E110
E204
E202
E225
E220
E243
E240
E261
E248
E302
E315
E601
E604
E602
E605
E674
E606
E677
E710
E711
E712
E713
E717
E716
E732
E719
E737
E733
E741
E740
E744
E743
E803
E805
E901
E420
ADF Error Codes
E421
E422
Error Code of the Finisher Unit
Saddle Finisher-G1 Error Codes
E501
E505
E530
E514
E531
E532
E540
E537
E577
E592
E590
E593
E5F1
E500
Finisher-J1 Error Codes
Return roller is faulty
E585
E580
Chapter Upgrading
Downloading in Download Mode
Download Mode
Bootdev ALL
Upgrading
Making Pre-Checks
Downloading in Service Mode
Pdldev Fstdev Dosdev
F07-101-02
Memo
F07-102-01
Data Control
F07-102-03
F07-102-02
F07-102-04
Making Connections
Downloading the System Software, RUI, and Language Module
Downloading
F07-103-01
F07-103-02
F07-103-04 10 T
F07-103-03
F07-103-06
F07-103-05
F07-103-08 12 T
F07-103-07
F07-103-09
After Downloading
Upgrading the Boot ROM
Making Preparations
HDD COPIERDISPLAYVERSIONMN-CONT
Connection
Preparing Boot ROM
F07-104-01
F07-104-03 16 T
F07-104-02
F07-104-05
F07-104-04
F07-104-07 18 T
F07-104-06
F07-104-08
Boot ROM COPIERDISPLAYVERSIONBOOT-ROM
Starting Formatting
Formatting the HDD
F07-105-01 20 T
F07-105-03
F07-105-02
F07-105-05 22 T
F07-105-04
F07-105-07
F07-105-06
F07-105-09 24 T
F07-105-08
07-105-11
F07-105-10
F07-105-12
Points to Note When Formatting the Hard Disk
Purpose
Downloader PCB
Downloader PCB Components
T07-106-01
Finisher -J1
Download Procedure a. Connecting to the option
DADF-H1
F07-106-02
F07-106-03
Downloading
F07-106-04
F07-106-06 30 T
F07-106-05
F07-106-08
F07-106-07
F07-106-09
Disconnecting
F07-107-01
Upgrading by Replacing the DIMM/ROM
Backing Up Data
Backing Up Data
F07-202-02 36 T
Backing Up Data
F07-202-04
F07-202-03
F07-202-06 38 T
F07-202-05
F07-202-08
F07-202-07
F07-202-10 40 T
F07-202-09
F07-202-11
Downloading Backup Data
F07-202-12
F07-202-14 42 T
F07-202-13
F07-202-16
F07-202-15
F07-202-17
F07-202-18
Managing Backup Data
F07-202-19
F07-202-21 46 T
F07-202-20
F07-202-22
Appendix
General Timing Chart printer unit
General Timing Chart
A4, 2 sheets, Signal-sided, Direct
General Timing Chart reader unit w/ ADF
From FAX Unit
General Circuit Diagram
Side deck drier PCB
Side Paper Deck-L1 General Circuit Diagram
Cassette pickup PCB
Cassette Feeding Unit-W1 General Circuit Diagram
Inner 2-Way Tray-A1 General Circuit Diagram
List of Special Tools
Appendix
List of Solvents/Oils
Canon INC
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