IR2200/iR2800 IR3300
Copyright 2001 Canon INC
Symbol Description
Symbols Used
Printer Unit
Outline of the Manual
System Unit
Reader Unit
Troubleshooting
Introduction
System Unit
Contents
Installation
Chapter General Description
Systems
Specifications
Main Body
Type
T01-101-03
Functions
Ltrr
T01-101-04
Single-sided copying mode
6GB
T01-101-05
DADF-H1
T01-101-06
Others
A5R
T01-101-07
A4R
B5R
T01-101-08
T01-102-01
Side Paper Deck-L1
F01-201-01
Names of Parts
External View
ADF
F01-201-02 10 S
F01-202-01
Cross Section
T01-202-01 12 S
Functional Construction
System Configuration
F01-301-01
Construction of the Electrical Circuit
Outline of the Electrical Circuitry
F01-302-01 14 S
Inputs to and Outputs from the Major PCBs
Wiring Diagram of the Major PCBs
F01-303-01
F01-304-01 16 S
Configuration with Accessories
Accessories for Original/Paper Feeding
DADF-H1
F01-304-02
Accessory Boards
Chapter Main Controller
F02-101-01
Basic Construction
T02-102-01
Outline
Main Controller PCB
HDD
F02-102-01
F02-103-01
Start-Up Sequence
F02-103-02
Start-Up Sequence
F02-103-03
Outline
Digital Image Processing
F02-201-01
Input Image Processing
Sdram
Binary Processing error diffusion method T-BIC
Image Memory Control
Binary dither screen method
Smoothing
When Generating Read Images
When Generating Printer PDL Images
Output Image Processing
PS21S
Soft Counters
T02-301-01
PS19S
F02-301-02 12 S
F02-301-01
T02-301-03
T02-301-02
OFF
OPTIONUSERCOUNTER4
OPTIONUSERCOUNTER1
OPTIONUSERCOUNTER2
OPTIONUSERCOUNTER3
Sleep Mode
Controlling the Power Supply
Power Supply Modes
Standby Mode normal operation
Shift from Sleep Mode 1 to Standby Mode
Shift from Standby Mode to Sleep Mode
Shift from Sleep Mode 2 to Standby Mode
Turning Off the Power
Shift from Sleep Mode 2 to Sleep Mode
F02-501-01 18 S
New Functions
Hard Disk Spool
Network PCB
F02-502-01
SMB Printing
F02-503-01 20 S
LPD Banner
Chapter Installation
Selecting the Site of Installation
F03-100-02
F03-100-01
Before Starting the Work
Unpacking and Installation
Unpacking and Removing the Fixing Materials
Installation
Removing the Dummy Drum
Mounting the Scanner
Supplying the Toner
Installation
Installation
Mounting the Drum Unit
11 S
Stirring the Toner
Setting the Cassette
Set the dial as indicated
LTR
Checking the Images/Operations
17 S
Copiertestpingnetwork
Connecting to the Network
Using the Ping Function
Checking the Network Connection
Making a Check Using a Remote Host Address
Troubleshooting the Network
Checking the Connection of the Network Cable
Making a Check Using a Local Host Address
Making a Check Using a Loop-Back Address
Preparing for Relocation
Relocating the Machine
22 S
Lifting the Machine Off the Pedestal
Copierfunctioninstallcard
Installing the Card Reader-C1
24 S
25 S
26 S
Installing the Document Tray-D2
Replacing the Drum Unit
28 S
29 S
30 S
Copierfunctiondpcd Gamma
Reader Unit
Basic Operation
Image Processing System
Chapter Basic Operation
RAM
Outline of Electrical Circuitry
Reader Controller PCB
CPU
F01-202-02
Basic Sequence of Operations at Power-On
Basic Sequence of Operations in Book Mode
Basic Sequence of Operations
Inputs to and Outputs from the Major PCBs
Wiring of Major PCBs
Chapter Original Exposure System
Outline of Operations
LAMP1
F02-101-01 F02-101-02
Book Mode, 1 Original, Copyboard Closed
Sequence of Operations original exposure
F02-102-02
F02-102-03
Book Mode, 1 Original, Copyboard Cover Open
F02-102-04
Changing the Reproduction Ratio in Main Scanning Direction
Enlargement/Reduction zoom
Changing the Reproduction Ratio in Sub Scanning Direction
Scanner Drive System
F02-202-02
Controlling the Motor When Scanning an Image
Controlling the Scanner Motor
F02-202-01
F02-202-03
E202 HP detection error
E204 image leading edge detection error
COPIERFUNCTIONCCDSHDG-POS shading position adjust- ment
F02-302-01
Controlling the Scanning Lamp LA2
Scanning Lamp
Turning On/Off the Lamp
10 R
Detecting an Error
E220
E225
F02-402-01
Detecting the Size of Originals
Points of Detection
Outline of Detection
F02-404-01
Outline of Detection Operation
12 R
T02-404-01
Book Mode, 1 Original, Copyboard Cover Close
T02-404-02 14 R
F02-404-02
Disassembly and Assembly
Removing the Exposure Lamp
Exposure Lamp
F02-501-01 F02-501-02 16 R
Copierfunction CCDCCD-ADJ
After Replacing the Scanning Lamp
F02-501-03 F02-501-04
Removing the Scanner Motor
Scanner Drive Assembly
F02-502-02 F02-502-03 18 R
F02-502-04 F02-502-05
Mounting the Motor Unit
F02-502-06 20 R
Removing the Scanner Drive Cable
F02-502-07
Routing the Scanner Drive Cable
Adjusting the Position of the No /No Mirror Base
F02-502-10 F02-502-11
Front Side F marking Rear Side R marking
F02-503-01
Sensors
Removing the Original Detection Unit
Removing the HP Sensor
F02-503-04
Removing the Original Cover Sensor
F02-503-05
F02-504-01 F02-504-02 F02-504-03 F02-504-04
PCBs
Removing the Inverter PCB
26 R
Chapter Image Processing System
CCD CCD PCB
Outline
F03-201-01
F03-202-01 CCD Block Diagram
Analog Image Processing
Driving the CCD
A/D Conversion of the CCD Output
Gain Correction and Offset Correction of the CCD Output
F03-205-01
F03-301-01
Shading Correction
Shading Correction
Shading Adjustment
F03-302-01
F03-302-02
Edge Gain Correction ADF in use
ABC Circuit
Auto Density Adjustment AE
F03-303-01
COPIERFUNCTIONCCDCCD-ADJ shading auto adjustment
Related Service Mode
F03-304-01
Disassembly and Assembly
F03-401-01
External Covers
External Covers
Removing the Reader Right Cover
F03-401-03
Removing the Copyboard Glass
After Mounting the Copyboard Glass
Copierfunctionccd SH-PS-ST
F03-402-02 12 R
CCDs
Removing the CCD Unit
F03-402-01
Copierfunction CCDEGGN-POS
Points to Note When Replacing the CCD Unit
F03-403-01
Frames
Removing the Left ADF Base Unit
Removing the Reader Upper Frame
F03-403-03
Mounting the Reader Upper Frame
Removing the Reader Controller PCB
When Replacing the Reader Controller PCB
Printer Unit
Introduction
Controlling the Transfer Charging Roller Bias
PICKUP/FEEDING System
Fixing System
PCB
Externals and Controls
Paper DECK-L1
Cassette Feeding UNIT-W1
Inner 2WAY TRAY-A1
Chapter Introduction
Safety of Laser Light
Safety
Cdrh Ordinances
F01-102-01 Cdrh Label
F01-103-01 Laser Warning Label
Handling the Laser System
Safety of Toner
F01-201-01 Construction of the Machine
Image Formation System
F01-201-02
Chapter Sequence of Operations
Basic Operations
Dimm ROM
Outline for the Electrical Circuitry
DC Controller PCB
T02-102-01 Control Functions
Basic Sequence of Operations
Basic Sequence of Operations at Power-On
T02-103-01
Increase in temperature for each specific period of time
Controlling the Main Motor M2
F02-104-01 Control Circuit Block Diagram
T02-104-01
F02-105-01
Chapter Laser Exposure System
T03-101-01
Part 2Chapter 41.1 Outline of Laser Exposure System
T03-101-02
F03-101-01
F03-102-01
Generating Sync Signals
Part 2Chapter 42 Generating the BD Signal
Sequence of Operations laser exposure system
F03-202-01
Flow of Sync signals
Controlling the Laser Unit
Laser Driver Circuit
ADJUSTLASERLA-OFF
ADJUSTLASERPVE-OFST
Part 2 4.1 Outline
Controlling the Laser Scanner Motor
Disassembly and Assembly
F03-501-02
Laser Scanner Assembly
Removing the Laser Unit
F03-501-01
Chapter Image Formation System
T04-101-01
Outline of Processes
F04-101-01
F04-102-01
Basic Sequence of Operations image formation system
F04-201-01
Controlling the Primary Charging Roller Bias
Controlling the Current Voltage/Current to a Specific Level
Turning On/Off the Bias
F04-205-01
Temperature Correction of the DC Bias
Humidity Correction of the AC Bias
F04-204-01
Image Formation System
COPIERADJUSTHV-PRIOFST1-AC
COPIERADJUSTHV-PRIP-AC
COPIERADJUSTHV-PRIAGS-GAIN
COPIERADJUSTHV-PRIAGS-OFST
F04-301-01
Controlling the Transfer Charging Roller Bias
10 P
Types of Modes
Controlling the Output by Operating Mode
F04-304-01
Turning On/Off the Cleaning Bias
12 P
Controlling the Output
Part 2Chapter 58.3 Static Eliminator Separation Method
Controlling the Separation Static Eliminator Bias
F04-401-01 14 P
Controlling the Bias to a Specific Voltage Level
F04-501-01 16 P
Controlling the Transfer Guide Bias
Transfer Guide Bias
Part 2Chapter 57.2 Transfer Guide Type
Part 2Chapter 510.1.5 Cleaning the Primary Charging Roller
Primary Charging Roller Cleaning Mechanism
F04-601-01
F04-701-01 18 P
Developing Assembly
F04-702-01
Controlling the Developing Bias
20 P
Controlling the DC Developing Bias
Controlling the AC Developing Bias
Controlling the Level of the DC Developing Bias
F04-703-01
Detecting the Level of Toner
F04-801-01 22 P
Drum Cleaner
F04-801-02
F04-802-01 24 P
Monitoring the Waste Toner Case
Locking of the Waste Toner Feedscrew
26 P
Removing the Pre-Exposure Lamp Unit
Pre-Exposure Lamp Unit
F04-901-01
F04-902-02
Photosensitive Drum
Removing the Drum Unit
F04-902-01
Cleaning the Photosensitive Drum
F04-903-02 30 P
Transfer Charging Roller
Removing the Transfer Charging Roller
F04-903-01
Removing the Charging Roller Solenoid SL6
Charging Roller Solenoid
F04-904-01 F04-904-02
F04-904-03 F04-904-04 F04-904-05 32 P
Removing the Developing Assembly
Developing Assembly
F04-905-01
F04-905-02 F04-905-03
Removing the Grip Assembly
Removing the Developing Assembly Upper Cover
Removing the Toner Sensor
F04-905-07
Removing the Blade Base Unit
Removing the Developing Cylinder
F04-905-05 F04-905-06
F04-905-09
F04-905-08
F04-905-10 36 P
F04-905-12
F04-905-11
F04-905-13
F04-905-15
Positioning the Developing Assembly Magnetic Seal
Mounting the Developing Assembly Blade
F04-905-14
F04-906-01
When Removing the Paper Lint
Removing the Paper Lint
Removing the Paper Lint
Replacing the Waste Toner Case
Waste Toner Case
F04-907-01 F04-907-02 F04-907-03 40 P
F04-907-04 F04-907-05 F04-907-06
Cleaning the Waste Toner Case
Chapter PICK-UP/FEEDING System
T05-101-01
Specifications and Construction
F05-101-01
Arrangement of Rollers
F05-102-01
Arrangement of Motors, Clutches, and Solenoids
F05-103-01
Arrangement of Sensors
T05-102-01
Sequence of Operations jam detection
Delay Jam
Cassette Pickup Assembly cassette 1
Detecting Jams
F05-201-02
Other Delay Jams
T05-201-02
Common Stationary Jam
F05-201-03 Power-On Stationary Jam
Stationary Jam
Jam History
Pickup Control System
Pickup Assembly
F05-301-01
Outline
Cassette
Sequence of Operations pickup
F05-303-01 10 P
Operation of the Lifter During Printing
Operation of the Cassette Lifter
F05-304-01
Releasing the Lifter
Pickup Roller Shaft Reference
Switching the Pickup Roller Drive
Cassette Pickup Operation
Rotating the Pickup Roller
F05-305-03 14 P
F05-305-02
F05-306-01
Moving Up/Down the Pickup Roller
F05-306-02
Pickup Retry Operation
Conditions for Detecting a Delay
F05-307-01 Retry Operation 16 P
F05-307-02
Paper Retraction
F05-308-01 18 P
Operation Other Than Cassette Pickup standby
F05-308-02
F05-308-03 20 P
F05-308-04 Releasing the Lifter
F05-309-01
Detecting the Level of Paper
T05-309-01 22 P
F05-310-01
Detecting the Presence/Absence of Paper Inside the Cassette
F05-402-01 24 P
AB-/Inch-Setting Switch
Identifying the Size of Paper
Identifying the Size
A4R
Paper Size
F05-403-01 Rotary Label
T05-403-01 List of Paper Sizes 26 P
Paper Size List
F05-501-01
Multifeeder
Identifying the Length of Paper
Identifying the Size of Paper in the Multifeeder
Detecting the Width of Paper
Rear/Front Registration
Controlling the Registration Roller
COPIERADJUSTFEED-ADJREGIST
Control System
Double-Sided Printing
COPIERADJUSTFEED-ADJADJ-REFE
Through-Path Operation
F05-703-01
Outline of Operations
F05-703-02 32 P
T05-703-01
Detecting the Horizontal Registration Position
F05-703-02
Operation
F05-801-01
Controlling the Pickup Assembly Motor
Pickup Assembly Motor
T05-801-01
Disassembly and Assembly
F05-901-02
Pickup Assembly
Removing the Pickup Assembly
F05-901-01
F05-901-04
Removing the Pickup/Feeding/Separation Rollers
F05-901-05 38 P
F05-901-06
Removing the Frame Lid
F05-901-07 F05-901-08
Remove the Vertical Path Cultch
Removing the Pickup Motor
F05-901-09 F05-901-10 F05-901-11 40 P
F05-901-14
Removing the Horizontal Registration Sensor Shift Motor
F05-901-12
F05-901-13
COPIERFUNCTIONC1- ADJ-Y/C2-ADJ-Y/C3-ADJ-Y/ C4-ADJ-Y
Adjusting the Cassette Rear Front Registration
Checking the Image Rear Front Position
F05-901-15
F05-901-17
F05-901-16
F05-902-02
Multifeeder Tray Assembly
Removing the Multifeeder Tray Assembly
F05-902-01
F05-902-04
Removing the Pickup Cover
Removing the Multifeeder Tray Pickup Roller
F05-902-03
F05-902-07 46 P
Removing the Separation Pad
F05-902-05
F05-902-06
F05-902-09
Adjusting the Registration for the Multifeeder Rear Front
Attaching the Timing Belt of the Multifeeder Tray
F05-902-08
F05-902-10 48 P
F05-903-02
Feeding Assembly
Removing the Feeding Assembly
F05-903-01
F05-903-04 50 P
Mounting the Feeding Assembly
Removing the Registration Roller
Registration Roller Assembly
F05-904-01 F05-904-02 F05-904-03
F05-904-05
F05-904-04
F05-904-06 52 P
F05-904-07
Chapter Fixing System
T06-101-01
Fixing system has the following major functions
F06-101-01
T06-101-02
F06-101-02
Controlling the Fixing Roller Drive
Fixing Drive System
F06-202-01
Controlling the Fixing Film Speed
COPIERADJUSTFIXINGFX-FL-SP COPIERADJUSTFIXINGFX-FL-TH
F06-202-02
F06-301-01
Controlling the Fixing Temperature
FIX-TEMP
Temperature Control
T06-302-01
Copieroptionbody
F06-302-01
Fixing Temperature Control
F06-303-01
Detecting Errors
10 P
Disassembly and Assembly
F06-401-01
Fixing Assembly
Removing the Delivery Cover
Removing the Riser Guide
F06-401-04 F06-401-05 F06-401-06
Removing the Fixing Assembly
Removing the Fixing Stepped Gear
Removing the Fixing Film Unit
F06-401-09
F06-401-07 F06-401-08
F06-401-10 F06-401-11 F06-401-12
Removing the Lower Guide Ribs
Removing the Cleaning Roller Unit
F06-401-13 F06-401-14 16 P
F06-401-16 F06-401-17
Removing the Fixing Drive Unit
Mounting the Locking Cam Unit
F06-401-15
Chapter Externals and Controls
COPIERFUNCTIONPANELLED-OFF
Control Panel
F07-101-01
COPIERFUNCTIONPANELLED-CHK
Fans
Arrangement, Functions, and Error Codes
T07-201-01
F07-201-01
F07-202-01
Operation
1 2-Speed Control
Sequence of Operations
Power Supply
Power Supply
T07-301-01
F07-301-01
Machine distributes power as follows
PCB
Power Outputs
T07-301-02
F07-301-02
T07-303-01
Rated Outputs of the Main Power Supply PCB
Rated Output of the Composite Power Supply PCB
T07-302-01
T07-304-01
Rated Outputs of the Accessories Power Supply PCB
Protective Functions
Others
Silent Mode
Disassembly and Assembly
F07-501-01
Removing the Inside Cover
Removing the Front Cover
F07-501-02 F07-501-03 14 P
F07-501-04
Removing the Support Cover
F07-502-02 16 P
Control Panel
Removing the Control Panel
F07-502-01
F07-503-01
Points to Note When Replacing the DC Controller PCB
Removing the DC Controller PCB
Removing the Controller Cover
F07-503-03
Removing the HDD
F07-503-04 18 P
F07-503-06
Removing the HDD Unit
Removing the Controller Box Unit
F07-503-05
F07-503-07
Removing the Main Controller PCB
F07-503-08 20 P
F07-503-09
10When Replacing the Main Controller PCB
11Removing the Composite Power Supply
12Removing the Accessories Power Supply
F07-503-11 22 P
13Removing the Main Power Supply
Chapter Paper DECK-L1
Pickup Operation
Pickup
F08-101-01
F08-101-02
Sequence of Pickup Operations deck
F08-102-01 F08-102-02
Switching the Deck Paper Size
Detecting Paper in the Deck
Detecting the Presence/Absence of Paper
T08-102-01
Detecting the Level of Paper in the Deck
PS2D PS8D PS7D
Deck Lifter
F08-103-01
F08-103-02
Indicating the Level of Paper deck front cover
Opening/Closing of the Compartment
Opening/Closing of the Compartment
F08-104-01
F08-104-02 10 P
Sequence of Operations opening/closing of the compartment
F08-105-01
Controlling the Deck Motor
Controlling the Deck Main Motor M1D
Turning On/Off the Motor
Controlling the Deck Lifter Motor M2D
M2D
F08-105-02
PS6D
F08-201-01
T08-201-01 14 P
PS1D
Intr Scan Print
F08-201-02
Disassembly and Assembly
F08-301-01 F08-301-02
Sliding Out the Compartment
F08-301-04 18 P
F08-301-03
F08-301-05
Adjusting the Paper Level Indicator
F08-301-06-A
F08-301-07 20 P
Removing the Rear Cover
Moving the Deck Lifter
F08-301-06-B
Removing the Front Upper Cover
Removing the Right Cover
F08-301-08 F08-301-10
F08-301-11 22 P
Removing the Upper Cover
F08-302-01
Paper Deck Body
F08-302-02-A
F08-302-03 24 P
F08-302-02-B
F08-302-04 F08-302-05
Removing the Compartment
F08-302-06 F08-302-07 26 P
F08-302-08
Changing the Deck Paper Size
After Changing the Deck Paper Size
Copieroptionaccdk
COPIERFUNCTIONDK- ADJ-Y
F08-302-09
F08-302-11
Adjusting the Registration for the Deck
Adjusting the Position of the Support Member
F08-302-10
F08-303-01-A
Drive System
Removing the Deck Pickup Clutch CL2D
Removing the Deck Feeding Clutch CL1D
F08-303-03
Removing the Deck Main Motor M1D
Removing the Deck Lifter Motor M2D
F08-303-02
F08-303-04
Removing the Lifter Cable deck front
F08-303-05a F08-303-05b 32 P
F08-303-07
F08-303-06
F08-303-08 F08-303-09 34 P
Removing the Lifter Cable deck rear
F08-303-10 F08-303-11
F08-303-12 36 P
Routing the Lifter Cable
F08-304-01
Feeding Mechanism
Removing the Deck Pickup Unit
Removing the Deck Pickup Roller
F08-304-06 38 P
Mounting the Deck Pickup Roller
Removing the Deck Pickup/Feeding Roller
F08-304-04 F08-304-05
F08-304-09
Orientation of the Deck Pickup/Feeding Roller
Removing the Deck Separation Roller
F08-304-07 F08-304-08
F08-304-10 40 P
Adjusting the Deck Separation Roller Pressure
F08-304-11
Position of the Deck Pickup Roller Releasing Solenoid SL1D
F08-305-01
Removing the Open Switch PCB
Electrical Mechanisms
Removing the Deck Drive PCB
Chapter Cassette Feeding UNIT-W1
T09-101-01
Following rollers are used to move paper inside the machine
CL1C
F09-103-01
M1C
M2C
PS2C
F09-104-01
PS3C
Sequence of Jam Detection
Delay Jams
Stationary Jams
F09-301-01
Detecting the Presence/Absence of Paper Inside the Cas Sette
AB/Inch-Setting Switch
Disassembly and Assembly
F09-501-01
F09-501-03 F09-501-04
F09-501-02
F09-502-01 F09-502-02 12 P
Removing the Vertical Path Clutch
Adjusting the Registration for the Cassette Rear Front
Removing the Pickup/Feeding/Separation Roller
Removing the Pickup Soleroid
F09-503-01 F09-503-02 14 P
Removing the Cassette Size Detection Unit
F09-503-03
Removing the Pedestal Controller PCB
F09-504-01 F09-504-02 16 P
Drive Mechanisms
Removing the Main Motor Drive Unit
Removing the Pedestal Main Motor
F09-504-03
Mounting the Pedestal Main Motor
Chapter Inner 2 WAY TRAY-A1
10-1 P
Type
T10-101-01
F10-101-01
10-2 P
F10-102-01
F10-201-01
Arrangement of Rollers and Sensors
10-3 P
F10-202-01
Delivery to the No Delivery Slot
F10-202-02 10-4 P
F10-203-02
F10-203-01
10-5 P
F10-203-04 10-6 P
F10-203-03
10-7 P
Detecting Jams
Arrangement of Sensors
F10-204-01
10-8 P
F10-204-02
PS20B
10-9 P
Stationary Jam at Power-On
Door Open Jam
F10-204-03
10-10 P
F10-301-01
Removing the Inner 2-Way Delivery Unit
F10-301-02
F10-201-04
F10-201-03
F10-201-05 10-12 P
F10-201-07
F10-201-06
F10-201-08 10-14 P
Chapter Envelope Feeder ATTACHMENT-B1
Host Machine
Envelope Feeder Attachment-B1
Names of Parts
Envelope Cassette
Specifications
T11-102-01 11-2 P
11-3 P
Envelopes
T11-102-02
F11-102-01
F11-102-04 11-4 P
Guaranteed Image Area
F11-102-02
F11-102-03
11-5 P
Pickup Operations
Option Envsw
Error Codes
Service Mode
Making Selections
Replacing the Spring
Making Adjustments
Replacing the Spring
Envelopes and Type of Spring
Changing the Size
Changing the Size
F11-502-03 F11-503-01 11-8 P
COM10, Youkei ISO-B5
ISO-C5
11-9 P
Troubleshooting
Maintenance and Inspection
Troubleshooting Image FAULTS/ Malfunctions
Registration roller fails to Rotate
Feeder
DC-CON
CON
MN-CON
DIMM/ROM
Board
Chapter Maintenance and Inspection
Periodically Replaced Parts
T01-203-01
Checking the Time of Replacement
Consumables and Durables
COPIERCOUNTERDRBL-2
T01-203-03
Inner 2-Way Tray-A1
Work Procedure
Periodical Servicing Procedure
Maintenance and Inspection
T01-401-01
Scheduled Servicing Chart
Upon replace
F01-500-01
Points to Note for Scheduled Servicing
Cleaning the Bottom of the Developing Assembly
Cleaning the Bottom of the Developing Assembly
F01-601-01
Chapter Image Adjustment Basic Procedure
Image Adjustment Basic Procedure
YES DISPLAYHV-STS
Chapter Standards and Adjustments
F03-101-03 Leading Edge Non-Image
Image Adjustments
Standards of Image Position
F03-101-01 Image Leading Edge Margin
Checking the Image Position
F03-103-01
Adjusting Left/Right lamge Margin
F03-103-02
Copierfunctiondk ADJ-Y
COPIERFUNCTIONMF- ADJ
F03-103-04
F03-104-01
Adjusting the Image Leading Edge Margin
Adjusting the Left/Right Non-Image Width
Duplex Feeding Unit
After Replacing the Scanning Lamp
Adjusting the Leading Edge Non-Image Width
Copieradjustccd
Scanning System
F03-202-01 F03-202-02
Mounting the Motor Unit
F02-203-01
Routing the Scanner Drive Cable
F03-204-01
Adjusting the Position of the No /No Mirror Base
F03-204-02
F03-204-03 F03-204-04 10 T
Mounting the Copyboard Glass
F03-206-01
Points to Note When Replacing the CCD Unit
When Replacing the Reader Controller PCB
Mounting the Reader Upper Frame
Mounting the Developing Assembly Blade
Positioning the Developing Assembly Magnetic Seal
F03-303-02 14 T
F03-304-02
Cleaning the Waste Toner Case
F03-304-03
Mounting the Locking Cam Unit
Fixing System
F03-401-01 16 T
Mounting the Front Cover
Paper Deck
F03-501-01 F03-501-02
F03-503-01 18 T
Adjusting the Paper Level Indicator
Adjusting the Position of the Support Member
F03-502-01
F03-505-01
Mounting the Deck Pickup Roller
Removing the Deck Pickup/Feeding Roller
F03-504-01 F03-504-02
F03-507-01 20 T
Adjusting the Deck Separation Roller Pressure
Orientation of the Deck Pickup/Feeding Roller
F03-506-01
F03-508-01
Position of the Deck Pickup Roller Releasing Solenoid SL1D
F03-509-01 22 T
Adjusting the Height of the Side Member
Before Making Adjustments
Making Adjustments
Mounting the Pedestal Main Motor
Cassette Feeding Unit-W1
F03-601-01
F03-702-02 24 T
Envelope Feeder Attachment
Envelopes and Type of Spring
F03-702-01
F03-702-03 F03-703-01
26 T
Chapter Troubleshooting Image Faults Malfunctions
Making Initial Checks
Checking the Site of Installation
Checking the Originals
Checking the Paper
Checking the Developing Assembly
Image Adjustment Basic Procedure
Charging Roller and Static Eliminator
Others
Blank
Samples of Image Faults
Copy is too light halftone area only
Troubleshooting Image Faults
Copy is too light including solid black
Resistance of the high-voltage cord white is about 10 k Ω
Copy is too light entire face, considerable
11 T
12 T
Copy is foggy entire face
14 T
Copy has a black line vertical, fine
16 T
Copy has a white spot horizontal
Back of the copy is soiled/Soiled edge
Copy has a fixing fault
Regist
YES
Copy is blurred
Copy is foggy horizontal
Copy has inadequate sharpness
Copy is completely blank
25 T
Copy is completely black
Copy has a black line stream reading
28 T
Troubleshooting Malfunctions
Power Supply System
AC power is absent
3VB
DC power is absent
30 T
Pickup fails
Lifter fails to move up pickup from the cassette
Registration roller fails to rotate
Vertical path roller fails to rotate
32 T
33 T
Pre-exposure lamp fails to go on
Photosensitive drum fails to rotate
34 T
No mirror base fails to move
36 T
Scanning lamp fails to go on
Add Toner message fails to go OFF
Message Indication
Add Paper message fails to go OFF
38 T
Close the Front Cover message fails to go OFF
Paper Deck
40 T
Deck lifter fails to move up
Paper Jams
Troubleshooting Feeding Faults
F04-501-01
42 T
Pickup Assembly
Fixing/Delivery Assembly, Duplex Reversing Assembly
Separation/Feeding Assembly
44 T
Duplex Feeding Assembly
Double Feeding
Faulty Feeding
Wrinkles
46 T
Outline of Electrical Components
Introduction
Guide to the List
Position Sensor, Presence/Absence Sensor
Checking the Photointerrupters
Paper Sensor
Open/Closed Sensor
E201 reader unit/printer unit
Clutches Solenoids, Switches
F04-602-01 48 T
Clutches
F04-602-02 50 T
Motors 1/2
M4 DC-CON
M1 DC-CON
M2 Feed
M3 DC-CON
F04-602-02 52 T
Motors 2/2
M9 DC-CON
M6 DC-CON
F04-602-03 54 T
Fans
FM4 DC-CON
FM1 DC-CON
FM2 DC-CON
FM3 MN-CON
F04-602-04 56 T
Sensors 1/3
PS2 DC-CON
SD1 R-CON
BD DC-CON
PS1 DC-CON
F04-602-04 58 T
Sensors 2/3
PS11 DC-CON
PS8 DC-CON
PS9 DC-CON
PS10 DC-CON
F04-602-04 60 T
Sensors 3/3
S5 DC-CON
S4 DC-CON
VR1 DC-CON
F04-602-05 62 T
Lamps, Heaters, and Others
CB1 Mpws
H4 Mpws
H5 Mpws
LAMP1 R-CON
F04-602-06 64 T
PCBs
CCD PCB
F04-603-01
Clutches Solenoids, and Switches Motors
66 T
Solenoids and Switches
F04-603-02 68 T
Sensors PCBs
Sensors
2-Cassette Feeding Unit-W1
Clutches Solenoids and Switches Motors
F04-604-01 70 T
S2C PEDE-CON
CL1C PEDE-FEED
SL1C PEDE-FEED
S1C PEDE-CON
F04-604-02 72 T
Q1604 PEDE-FEED
PS1C PEDE-CON
PS2C PEDE-FEED
PS3C PEDE-FEED
F04-605-01 74 T
Solenoids Motors Sensor
Solenoids
Others PCBs
Super G3 FAX Board-J1
F04-606-01 76 T
NCU PCB
SP1 FAX-CON
Dimm
78 T
Sdram
F04-607-01
Protect the back-up data as follows
F04-607-02
Reader Controller PCB
F04-607-03 80 T
F04-607-05
Composite Power Supply PCB
Fixing Film Sensor PCB
F04-607-04
Chapter Service Mode
Outline of Service Mode
F05-101-02
Starting Service Mode and Making Selections
Backing Up Service Mode
Ending Service Mode
F05-104-01
F05-105-01
Using Service Mode
Initial Screen
Level 1/Level 2 Item Screen
FF.D9
Version Ready
ADJ-X
Copier
Display Control Display Mode
F05-201-01
Version
LANG-DE
Punch
LANG-EN
LANG-FR
LANG-RU
LANG-NO
LANG-PL
LANG-PT
ACC-STS
User
Analog
WIDTH-MF
CST-STS
ERR
JAM
FFff Sensor/Type jams in feeder
FF Types of Jams Source of Paper
Ff Jam Sensors
T05-201-06
FFff Sensor/Type Jams in Saddle Finisher-G1
FFff Sensor/Type Jams in Finisher-J1
T05-201-05
FFff
ERR
Eeee
Sensor
HV-STS
ALARM-2 Ready
ALARM-2
F05-201-04
Feedsize
Feeder
MN-CON
O, I/O Display mode
DC-CON 1/7
DC-CON
DC-CON 2/7
M7B
DC-CON 3/7
DC-CON 4/7
DC-CON 5/7
VR1
DC-CON 6/7
DC-CON 7/7
CON 1/3
CON
SD1
FL1N
CON 2/3
CON 3/3
MN-CON 1/2
MN-CON
MN-CON 2/2
LED
Feeder 1/2
SL2
Feeder 2/2
Finisher-J1
Sorter
Sorter 1/8
CCW on
Sorter 2/8
SW1
Sorter 3/8
Sorter 4/8
Saddle Finisher-G1
Full
MS1
Sorter 5/8
PI1P
MS3
Sorter 6/8
Sorter 7/8
Puncher Unit Saddle Finisher-G1
M2P
Sorter 8/8
M1P
T05-301-01
F05-401-01 44 T
Adjust Adjustment Mode
F05-401-02
AE-TBL
F05-401-04 46 T
ADJ-XY
ADJ-Y
F05-401-03
F05-401-06
ADJ-S
Laser
CCD
DE-DC
Develop
DE-OFST
BLANK-T
Dens
Blank
DENS-ADJ
AGS-GAIN
HV-PRI
AGS-OFST
OFST1-DC
TR-OFST
HV-TR
TR-N1
TR-N2
CST-ADJ
FEED-ADJ
FX-FL-SP
Fixing
MF-A4
FX-FL-TH
C1-ADJ-Y
Misc
IMG-DLY
DK-ADJ-Y
FRAME-X
FRAME-Y
LA-SPEED
Docst
F05-402-01
F05-403-01
PNCH-HLE
F05-403-02 60 T
PNCH-Y
Function Operation/Inspection Mode
TONER-S
Install
STRD-POS
F05-501-02
CCD-ADJ
240 to 320 a multiple of 8 causes a shift of about 0.17 mm
SHDG-POS
SH-PS-ST
F05-501-04 66 T
EGGN-POS
PD-DENS
WHITE-ME
F05-501-05
F05-501-06 68 T
PD-ME
MF-A4R MF-A6R MF-A4
DPC
CST
Gamma
F05-501-07
NIP-CHK
Panel
MTR
PART-CHK
Input Keys/Indications
CL-ON
T05-501-02
MTR-ON
SL-ON
Codes and Clutches
T05-501-04 74 T
Codes and Motors
Codes and Solenoids
T05-501-03
JAM-HIST
Service
Clear
ERR
CNT-MCON
Alarm
PWD-CLR
ADRS-BK
Scanlamp
MISC-R
Print
MISC-P
KEY-HIST
C2-ADJ-Y
HIST-PRT
USER-PRT
C1-ADJ-Y
LBL-PRNT
MF-ADJ-Y
PRE-EXP
HD-CHECK
System
Download
CHK-TYPE
F05-601-01 82 T
Option Machine Settings Mode
MODEL-SZ
Body
SENS-CNF
Scanslct
TRANS-SW
PRIAC-SW
DF-BLINE
Config
Sharp
COTDPC-D
COPY-LIM
DECRL-FN
TR-CLN
FAN-EXTN
COUNTER5
COUNTER2
COUNTER3
COUNTER4
88 T
TRY-STP
T05-601-01a
Soft Counter Specifications
T05-601-01b 90 T
T05-601-01c
CST-U2 CST-U3 CST-U4 CST-U5 CST-U6 CST-U7 CST-U8
CST-U1
92 T
T05-601-02
Codes and Paper Names
DK-P
ACC
INT-FACE
Coin
F05-603-01
SIZE-SW
BLNK-SW
MD-SPRTN
96 T
Board
F05-701-01
Test Test Print Mode
T05-701-01 98 T
Type Input Numbers and Test Prints
F05-701-02
Network
Ping
Network
100 T
Clearing the Counter Readings
Counter Counter Mode
Dividing Papers Between Small-Size and Large-Size
102 T
List of Counter Items
Copiercounterfeeder
104 T
Level 2 DRBL-1
Chapter Self Diagnosis
Self Diagnosis
ADF
Detail Codes copier
E000
Copierfunctionclearerr
E001
E003
E002
Copierfunctionfclearerr
E007
E010
E014
E019
E032
E051
E064
BD PCB
E100
E110
E204
E202
E225
E220
E243
E240
E261
E248
E302
E315
E601
E604
E602
E605
E674
E606
E677
E710
E711
E712
E713
E717
E716
E732
E719
E737
E733
E741
E740
E744
E743
E803
E805
E901
E422
ADF Error Codes
E420
E421
E505
Saddle Finisher-G1 Error Codes
Error Code of the Finisher Unit
E501
E532
E514
E530
E531
E540
E537
E577
E592
E590
E593
E5F1
E500
Finisher-J1 Error Codes
Return roller is faulty
E585
E580
Chapter Upgrading
Upgrading
Download Mode
Downloading in Download Mode
Bootdev ALL
Making Pre-Checks
Downloading in Service Mode
Pdldev Fstdev Dosdev
F07-101-02
Memo
F07-102-01
Data Control
F07-102-03
F07-102-02
F07-102-04
F07-103-01
Downloading the System Software, RUI, and Language Module
Making Connections
Downloading
F07-103-02
F07-103-04 10 T
F07-103-03
F07-103-06
F07-103-05
F07-103-08 12 T
F07-103-07
F07-103-09
HDD COPIERDISPLAYVERSIONMN-CONT
Upgrading the Boot ROM
After Downloading
Making Preparations
Connection
Preparing Boot ROM
F07-104-01
F07-104-03 16 T
F07-104-02
F07-104-05
F07-104-04
F07-104-07 18 T
F07-104-06
F07-104-08
Boot ROM COPIERDISPLAYVERSIONBOOT-ROM
Starting Formatting
Formatting the HDD
F07-105-01 20 T
F07-105-03
F07-105-02
F07-105-05 22 T
F07-105-04
F07-105-07
F07-105-06
F07-105-09 24 T
F07-105-08
07-105-11
F07-105-10
F07-105-12
Points to Note When Formatting the Hard Disk
T07-106-01
Downloader PCB
Purpose
Downloader PCB Components
F07-106-02
Download Procedure a. Connecting to the option
Finisher -J1
DADF-H1
F07-106-03
Downloading
F07-106-04
F07-106-06 30 T
F07-106-05
F07-106-08
F07-106-07
F07-106-09
Disconnecting
F07-107-01
Upgrading by Replacing the DIMM/ROM
Backing Up Data
Backing Up Data
F07-202-02 36 T
Backing Up Data
F07-202-04
F07-202-03
F07-202-06 38 T
F07-202-05
F07-202-08
F07-202-07
F07-202-10 40 T
F07-202-09
F07-202-11
Downloading Backup Data
F07-202-12
F07-202-14 42 T
F07-202-13
F07-202-16
F07-202-15
F07-202-17
F07-202-18
Managing Backup Data
F07-202-19
F07-202-21 46 T
F07-202-20
F07-202-22
Appendix
General Timing Chart printer unit
General Timing Chart
A4, 2 sheets, Signal-sided, Direct
General Timing Chart reader unit w/ ADF
From FAX Unit
General Circuit Diagram
Side deck drier PCB
Side Paper Deck-L1 General Circuit Diagram
Cassette pickup PCB
Cassette Feeding Unit-W1 General Circuit Diagram
Inner 2-Way Tray-A1 General Circuit Diagram
List of Special Tools
Appendix
List of Solvents/Oils
Canon INC
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