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SATO 10e service manual Printing Operational Sequence, Printer, Continuous Print Tear Off Cutter

Models: 10e

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PRINTING OPERATIONAL SEQUENCE

Section 10: Diagrams & Schematics

PRINTING OPERATIONAL SEQUENCE

Printer

Continuous

Print

Tear Off

Cutter

Pitch Sensor

Valid

Pitch Sensor

Invalid

Pitch Sensor

Valid

Pitch Sensor

Valid

Pitch Sensor

Invalid

No Backfeed

Backfeed

Valid

No Backfeed

Backfeed

Valid

Printing

Printing

Figure 10-4, Printing Operational Sequence

SATO M10e Service Manual

PN: 9001113A

Page 10-4

Image 124

SATO 10e Printing Operational Sequence, Printer, Continuous Print Tear Off Cutter, Pitch Sensor Valid Pitch Sensor Invalid

Contents

SERVICE MANUAL M10e Thermal Transfer PrinterSATO America, Inc 10350A Nations Ford Road Charlotte, NC Main Phone TECHNICAL DATA INTERFACE SPECIFICATIONSACCESSORIES INSTALLATION CONFIGURATIONTROUBLESHOOTING REPLACEMENT PROCEDURESFACTORY RESETS ADJUSTMENT PROCEDURESDIAGRAMS & SCHEMATICS PN 9001113A WARNING PROVIDES INFORMATION THAT, IF UNHEEDED, MAY INTRODUCTIONRESULT IN PRESONAL INJURY GENERAL DESCRIPTION THEORY OF OPERATIONFigure 1-1, Front View Correct signals initiates print head activityFigure 1-2, Interior View SWITCHES AND INDICATORS SWITCHESINDICATORS DIP SWITCHESFigure 1-4, Configuration Panel Figure 1-5, Rear ViewCONNECTION PORTS CONNECTION PORTSTECHNICAL DATA PHYSICAL CHARACTERISTICSPOWER ENVIRONMENTALCHARACTER FONT CAPABILITIES RIBBONSENSING INTERFACE MODULESAUTO SMOOTHING FONTS VECTOR FONTAGFA RASTER FONTS DOWNLAODABLE FONTSBAR CODE CAPABILTIES REGULATORY APPROVALSINTERFACE TYPES INTERFACE SPECIFICATIONSTHE RECEIVE BUFFER IEEE1284 PARALLEL INTERFACE SPECIFICATIONS SIGNALIEEE 1284 PARALLEL INTERFACE PIN ASSIGNMENTS DIRECTIONRS232C SERIAL INTERFACE SIGNALS SIGNAL DEFINITIONRS232 SERIAL INTERFACE SPECIFICATIONSCABLE REQUIREMENTS DB25HOST PRINTERUNIVERSAL SERIAL BUS USB INTERFACE LOCAL AREA NETWORK LAN OPTIONAL INTERFACESPECIFICATIONS SPECIFICATIONSCANCEL CAN BI-DIRECTIONAL COMMUNICATIONSENQUIRE/ACK/NAK STREAM IDENTIFICATIONPRINT STOP DLE PRINT JOBPRINT START DC1 ACCESSORIES INSTALLATION LABEL CUTTER INSTALLATION4 Lift away tear-off plate PCMCIA MEMORY EXPANSION REAL-TIME CLOCK4 Insert clock chip 3 into the vacant IC Socket STACKER KIT INTERFACE MODULE UPGRADEMEDIA UNWIND UNIT Section 4 Accessories Installation SATO M10e Service ManualPN 9001113A PageDIP SWITCH PANELS PRINTER CONFIGURATIONRS232 TRANSMIT/RECEIVE SETTING Stop Bit Selection DSW1-4 Selects the number of stop bits to end each byte transmission PRINTER SET UP Receive Buffer SelectionDSW2-5 Selects the operating mode of the receive buffer. See Section 6. Interface Specifications for more information Defaults to Continuous if cutter not installed SETTING DSW3-5DEFAULT SETTINGS SOFTWARE DEFAULT SETTINGSDEFAULT SETTINGS SOFTWARE DEFAULT SETTINGSPOTENTIOMETER ADJUSTMENTS SOFTWARE DEFAULT SETTINGSLCD PANEL CONFIGURATION CONFIGURATION MODES NORMAL MODELCD DISPLAY ADVANCED MODEDEFINITION LCD DISPLAY DEFINITIONCARD MODE LCD DISPLAYDEFINITION LCD DISPLAYLCD DISPLAY DEFINITIONLCD DISPLAY DEFINITIONSERVICE MODE LCD DISPLAYDEFINITION LCD DISPLAYLCD DISPLAY DEFINITIONX.XXV INPUTLCD DISPLAY DEFINITIONLCD DISPLAY DEFINITIONCOUNTERS MODE LCD DISPLAYDEFINITION LCD DISPLAYTEST PRINT MODE DEFAULT SETTINGS MODELCD DISPLAY DEFINITIONMAINTENANCE/FACTORY MODE ALL CLEAR MODELCD DISPLAY DEFINITIONCLEAR NON-STANDARD PROTOCOL DOWNLOAD USER DEFINED PROTOCOL CODESLCD DISPLAY DEFINITIONHEX DUMP MODE LCD DISPLAYDEFINITION INITIALIZINGTROUBLESHOOTING ERROR SIGNALSERROR LED RESOLUTION GUIDETROUBLESHOOTING TABLE IMAGE VOIDSRIBBON WRINKLING LIGHT PRINT IMAGEPOWER LED NOT ILLUMINATED FUZZY PRINT IMAGENO RIBBON MOVEMENT NO LABEL MOVEMENTERROR LED ILLUMINATED WILL NOT PRINT WHEN DATA IS SENTLABEL LED IS ILLUMINATED RIBBON LED ILLUMINATEDRS232 SERIAL INTERFACE TROUBLESHOOTING UNIVERSAL SERIAL BUS USB INTERFACE TROUBLESHOOTINGPARALLEL INTERFACE TROUBLESHOOTING LAN ETHERNET INTERFACE TROUBLESHOOTING TCP/IP TROUBLESHOOTING NETWARE TROUBLESHOOTING WINDOWS NT/LAN SERVER TROUBLESHOOTING WINDOWS 95/98 PEER-TO-PEER TROUBLESHOOTING DIAGNOSTIC LABEL PRINTINGDIAL TP TEST MODULE USAGEAPPLICATION DESCRIPTION RIBBON SENSOR OPERATION VERIFICATION 8 Press and hold the FEED key while switching on the printer REPLACEMENT PROCEDURES PRINT HEAD REPLACEMENTROLLER BELT REPLACEMENT Figure 7-2, Roller Belt ReplacementRIBBON BELT REPLACEMENT PLATEN ROLLER REPLACEMENT Figure 7-3, Ribbon Belt Replacement9 Secure the assembly with clamps 4 and screws FEED ROLLER REPLACEMENT Figure 7-5, Feed Roller ReplacementMAIN CIRCUIT BOARD REPLACEMENT INTERFACE BOARD REPLACEMENT Figure 7-6, Circuit Board ReplacementRIBBON DRIVE BOARD REPLACEMENT 84 +RSBOARD IEEE12Figure 7-8b, Ribbon Drive Board Replacement MEMORY CARD REPLACEMENT PANEL BOARD REPLACEMENTPOWER SUPPLY REPLACEMENT Figure 7-9, Panel Board Replacement9 Connect all wiring harnesses and cables to power supply POWER SUPPLY FUSE REPLACEMENT Figure 7-11, Fuse ReplacementCIRCUIT BOARD FUSE REPLACEMENT Figure 7-12, Fuse ReplacementDRIVE MOTOR REPLACEMENT Figure 7-13, Fuse ReplacementRIBBON MOTOR REPLACEMENT 11 Reconfigure ribbon rewind belt 8 onto the motor spindle AUTO-LOAD SENSOR REPLACEMENT Figure 7-15, Auto-Load Sensor ReplacementLABEL POSITION SENSOR REPLACEMENT LABEL-OUT SENSOR REPLACEMENTLABEL GAP SENSOR Figure 7-16, Label Gap Sensor Replacement 4, A AFigure 7-17, Eye-Mark/Label-Out Sensor Replacement RIBBON SENSOR REPLACEMENT CUTTER REPLACEMENT Figure 7-19, Cutter Assembly Replacement CUTTER SENSOR REPLACEMENT EEPROM CHIP REPLACEMENT Section 7 Replacement Procedures Figure 7-21, EEPROM Chip ReplacementSATO M10e Service Manual PN 9001113AADJUSTMENT PROCEDURES PRINT HEAD POSITIONPRINT HEAD ALIGNMENT RIBBON WRINKLE ADJUSTMENTS 10 Retighten set screw 6 while holding ribbon guide in place ROLLER BELT ADJUSTMENT RIBBON BELT ADJUSTMENT Figure 8-5, Ribbon Belt AdjustmentPAPER GUIDE ADJUSTMENT PITCH SENSOR ADJUSTMENT 12 Turn the dial of the VR9 potentiometer 3 midway of the scale EYE-MARK SENSOR ADJUSTMENT 3 Connect test module 3 to main circuit board connector LABEL GAP SENSOR ADJUSTMENT AUTO LOAD SENSOR ADJUSTMENT Figure 8-9, Label Gap Sensor AdjustmentFigure 8-10, Auto-Load Sensor Adjustment IEEE1284 +RSBOARDPAPER END SENSOR ADJUSTMENT Figure 8-11, Paper End Sensor AdjustmentOFFSET LABEL STOP POSITION ADJUSTMENT LCD DISPLAY ADJUSTMENT PRINT DARKNESS ADJUSTMENTSection 8 Adjustment Procedures SATO M10e Service ManualPN 9001113A PageFACTORY RESETS FACTORY SETTINGS / TEST PRINTCLEAR HEAD COUNTERS CLEAR CUTTER COUNTER CLEAR EEPROM THE PRINT HEAD AND THEREFORE SHOULD BE USED FOR TESTINGWARNING THIS TEST ACTIVATES ALL THE HEATING ELEMENTS ON PURPOSES ONLY. FULL WIDTH LABELS MUST BE USED TO PREVENTSection 9 Factory Resets SATO M10e Service ManualLCD DISPLAY XXXXXALL CLEARSection 9 Factory Resets SATO M10e Service ManualPN 9001113A PageDIAGRAMS & SCHEMATICS HOUSING COVER REMOVAL & INSTALLATIONScrew ScrewMEDIA & RIBBON LOADING Ribbon Rewind Ribbon Ribbon Guide Paper GuidePlaten Roller Feed RollerBLOCK DIAGRAM POWER BOARDBOARD PANEL BOARDPRINTING OPERATIONAL SEQUENCE PrinterContinuous Print Tear Off Cutter Pitch Sensor Valid Pitch Sensor Invalid Pitch Sensor ValidACCESSORIES & SENSORS LOCATION Cutter AssemblyPRINTER TOP VIEW Ribbon SupplyPRINT REFERENCE POSITION FEED DIRECTIONPAPER LABEL