Main
Content
[Before Using the Products]
[Preparation]
[Setting]
[Operation Setting]
[Adjustment]
[When in T rouble]
[Supplement]
Page
[Before Using the Products]
Safety Precautions
DANGER
CAUTION
DANGER
Safety Precautions
CAUTION
Maintenance and Inspection
Notes on Maintenance and Inspection
Inspection Items and Cycles
Guideline for Parts Replacement
Prohibited
Model number Rated input/output voltage Rated output of applicable motor
Serial Number
e.g.) :
Introduction
MADDT1205P
Outline
On Opening the Product Package
Contact to a dealer if you find any failures. Check of the Driver Model
MSMD5AZS1S
Check of the Motor Model
Contents of Name Plate
Introduction
Check of the Combination of the Driver and the Motor
Suffix of " * " in the applicable motor model represents the motor structure.
Incremental Specifications, 2500P/r
<Remarks> Do not use in other combinations than those listed below.
Absolute/Incremental Specifications, 17-bit
<Remarks> Do not use in other combinations than those listed below.
Driver
e.g.) : MADDT1207P (Single phase, 200V, 200W : A-frame)
e.g.) : MCDDT3520P (Single/3-phase, 200V, 750W : C-frame)
Parts Description
A and B-frame
C and D-frame
Before Using the Products
E and F-frame
e.g.) : MEDDT7364P (3-phase, 200V, 2.0kW : E-frame)
e.g.) : MFDDTB3A2P (3-phase, 200V, 5.0kW : F-frame)
For details of each model, refer to "Dimensions " (P.192 to 194) of Supplement.
Parts Description
Motor
Display/Touch panel
Main Body
Driver
How to Install
Mounting Direction and Spacing
Caution on Installation
Motor
How to Install
Oil/Water Protection
Stress to Cables
Permissible Load to Output Shaft
Notes on Installation
How to Connect
[Preparation]
Wiring of the Main Circuit
Overall Wiring (Connecting Example of C-frame, 3-phase)
Page
Overall Wiring (Connecting Example of E-frame)
Wiring of the Main Circuit
Page
Driver and List of Applicable Peripheral Equipments
Page
Wiring of the Main Circuit (A to D-frame)
Fuse (5A)
CN X2
L2
L3
*
NC
D
Power supply Single phase, 100V to 115V
*
Power supply 3-phase, 200V to 240V
15%
Power supply Single phase, 200V to 240V
15% Power supply Single phase, 200V to 240V
Wiring of the Main Circuit (E and F-frame)
Fuse (5A)
NF MC
NFB
Surge absorber
How to connect
Follow the procedures below for the wiring connection to the Connector CN X1 and X2 .
Wiring method to connector (A to D-frame)
Press the screw driver to the handling slot on the upper portion to push down the spring.
Release the screw driver.
Wiring to the Connector, CN X6 (Connection to Encoder)
Wiring Diagram
MSMD 50W to 750W MAMA100W to 750W MQMA100W to 400W
Cautions
Wiring to the External Scale, Connector, CN X7
Wiring to the Connector, CN X7 (Connection to External Scale)
Wiring to the Connector, CN X5 (Connection to Host Controller)
Tips on wiring
Wiring for Connector CN X5
CN X5
( represents twisted pair.)
V 12 to 24V
Interface Circuit
Input Circuit
Open collector outputPO2
or
Output Circuit
List of Signal for Connector CN X5
Common input signals
Ex) When SV.Pr57 = 3 (6 bits) is set
Overview of Point Spesifying Input
<Notes> H indicates the opened contact condition and L the closed contact condition.
The number of point inputs can be set by SV.Pr57.
Strobe signal input
25
Common output signals and their functions
Output signal (pulse train) and function
When the output source is the encoder
Others
Setup with the Front Panel
Composition of Touch Panel and Display
Initial Status of the Front Panel Display (7-Segment LED)
Output Signals (Analog) and Their Functions
Built-in Holding Brake
Output Timing of BRK-OFF Signal
Connecting Example
Specifications of Built-in Holding Brake
Dynamic Brake
2) Setup of driving condition from deceleration to after stop by Servo-OFF (SV.Pr69)
Deviation counter at activation of protective function will be cleared at alarm-clear.
Page
[Setting]
Parameter Setup...................................................... 56
How to Use the Console .........................................80
Outline of Setup Support Software, "PANATERM
"....
Outline of Parameter
How to Set
Outline of PANA TERM
How to Connect
Composition of Parameters
Servo parameter
16-bit positioning parameter
32-bit positioning parameter
Step parameter
*
Power -ON
*
Servo PrNo. Setup
Title Function/Content
range
List of Servo Parameter
*
Parameters for Adjustment of Time Constants of Gains and Filters
Servo PrNo. Setup
range UnitTitle Function/Content
Servo PrNo. Setup
range UnitTitle Function/Content
Parameters for Auto-Gain Tuning
Servo PrNo. Setup
range UnitTitle Function/Content
Servo PrNo. Setup
range UnitTitle Function/Content
Servo PrNo. Setup
range UnitTitle Function/Content
Parameters for Adjustment (2nd Gain Switching Function)
Servo PrNo. Setup
range UnitTitle Function/Content
Servo PrNo. Setup
range UnitTitle Function/Content
*
*
4D
<0>
*
Title Function/Content
range
*
4C 0 to 7 <1>
*
Servo PrNo. Setup
Title Function/Content
range
Parameters for Velocity and Torque Limit
Parameters for Sequence
Servo PrNo. Setup
range UnitTitle Function/Content
Page
Servo PrNo. Setup
*
range UnitTitle Function/Content
Parameters for Protective function
*
Servo PrNo. Setup
range UnitTitle Function/Content
Parameters for Full-Closed Control
Servo PrNo. Setup
range UnitTitle Function/Content
List of 16-bit Positioning Parameters
Parameters for Motor speed
Parameters for Acceleration and Deceleration
Setup range UnitTitle Function/Content
Setup range UnitTitle Function/Content
Parameters for Homing
Setup range UnitTitle Function/Content
Parameters for Jog operation
41 0 to 6000
Setting of S-shaped
ms
r/minJog speed (high) Specify a speed for a high-speed jog operation. 42
Other Parameters
List of 32-bit Positioning Parameters
*
List of Step Parameters
Step PrNo.
Setup range PANATERM display
Console display UnitTitle Function/Content
Setup of Torque Limit
Cautions on Replacing the Motor
e.g.1)
before replacing the motor
after replacing the motor
e.g.2)
Setup with the Console
Composition of Display/Touch panel
Initial Status of the Console Display (7 Segment LED)
Mode Change
(Mode switch button)
EXECUTION displaySELECTION display
(
Monitor Mode
)
Teaching Mode P.87
Display of Position Deviation, Motor Rotational Speed and Torque Output
Display of Control Mode
Data
-
is not displayed on LED, but only
Signal No. and its title
*For details of Signal, refer to P.42 to 47.
Alarm Display
.......no alarm .......Alarm occurrence
Reference of Error Factor and History
Automatic Motor Recognizing Function
Automatic recognition is valid. (This is always shown.)
Switching of the Driver to be Communicated
RS232 communication .....1 is always shown.
Display of Feedback Pulse Sum, Command Pulse Sum
Teaching Mode
Overview of Teaching Mode
Teaching Mode Setup
Page
Test Mode Step operation
Jog operation
Homing
Parameter setup mode
Structure of Parameter Setup Mode
Step Parameter
16-Bit Positioning Parameter
32-Bit Positioning Parameter
Servo Parameter
Servo parameter can be set. For the details of parameter, refer to Parameter Setup on page 56.
EEPROM Write Mode
EEPROM Writing
Auto-Gain Tuning Mode
Normal Mode Auto-Gain Tuning Screen
Auxiliary Function Mode
Structure of Auxiliary Function Mode
Alarm Clear Screen
Protective function will be activated and release the motor stall status (error status).
Clearing of Absolute Encoder
(
)
Copying Function (Console Only)
Copying of Parameters from the Driver to the Console
Copying of Parameters from the Console to the Driver
Outline of Setup Support Software, "P ANATERM
Outline of PANA TERM
How to Connect
RS232 Connect to CN X4.
Connecting cable DV0P1960 (DOS/V)
Outline of Setup Support Software, "P ANATERM
Log on of the "PANATERM
Procedure of log on
[Operation Setting]
Overview of Operation Setting
Step Operation
Point specifying input (P1IN to P32IN)
Speed
*Positioning completion output/in-deceleration output (COIN/DCLON: CN X5 Pin 27)
Step Operation Mode
Example of Incremental Operation Setting
Operation Setting
Setting of 16-bit positioning parameter
Setting of step parameter
Example of Absolute Operation Setting
Example of Rotary Axis Operation Setting
If travel per rotation at a rotary coordinate is set to 10000
Setting of 32-bit positioning parameter
Setting of step parameter
Example of Dwell Timer Operation Setting
Jog Operation
Jog Operation
specifying
Speed
The motor can be moved in a positive direction or negative direction independently.
Page
Homing Operation
Homing Mode List
Speed
specifying
* Positioning completion output/in-deceleration output (COIN/DCLON: CN X5 Pin 27)
Positive direction limit sensor Negative direction limit sensor
Home sensor
Direction of homing
Home Sensor + Z Phase (based on the front end)
Example: Z phase count = 3 at an operation in a positive direction
Parameters related to this operation
Home Sensor (based on the front end)
Parameters related to this operation
Home sensor + Z phase (based on the rear end)
Parameters related to this operation
Limit Sensor + Z phase
Limit Sensor
Z Phase Homing
Bumping Homing
Parameters related to this operation
Data Set
Parameters related to this operation
Parameters related to this operation
Homing Offset Operation
Emergency Stop Operation/Deceleration-and-Stop Operation
Emergency Stop Operation/Deceleration-and-Stop Operation
Temporary Stop Operation
Temporary Stop Operation
Overview of Block Operation
Continuous Block Operation
Block Operation
Continuous block operation procedure (example)
Combined Block Operation
Point specifying input (P1IN to P32IN)
Speed
Block Operation
Parameters Used in this Operation Example
Step parameter
16-bit positioning parameter
Combined block operation procedure (example)
Step parameter
16-bit positioning parameter
Sequential Operation
Sequential Operation
Example of Operation
S-shaped Acceleration/Deceleration Function
S-shaped Acceleration/Deceleration Function
Timing Chart
Operation Timing after Power-ON
When an Error (Alarm) Has Occurred (at Servo-ON Command)
Timing Chart
When an Alarm Has Been Cleared (at Servo-ON Command)
Servo-ON/OFF Action While the Motor Is at Stall (Servo-Lock)
Servo-ON/OFF Action While the Motor Is in Motion
Absolute System
Overview of Absolute System
Configuration of Absolute System
Battery (for Backup) Installation
First Installation of the Battery
4) Close the cover of the battery box.
Close the cover not to pinch the connector cable.
Absolute System
When you make your own cable for 17-bit absolute encoder
)
(
Setup (Initialization) of Absolute Encoder
Using the setup support software PANATERM
Clearing Absolute Encoder Using a console
Outline of Full-Closed Control
What Is Full-Closed Control ?
Controller
Preparation for full-closed control
Position command
[Adjustment]
Gain Adjustment
Purpose
Procedures
Type
Load
Real-Time Auto-Gain Tuning Mode
Others
Conditions which obstruct real-time auto-gain tuning action
Load inertia Action pattern
Conditions under which the real-time auto-gain tuning is activated Control mode
Page
Real-Time Auto-Gain Tuning Mode
Parameters Which Are Automatically Set
Following parameters are automatically adjusted.
Also following parameters are automatically set up.
Adaptive Filter
Invalidation of Adaptive Filter
Normal Mode Auto-Gain Tuning
Auto-Gain Tuning Action
Table of auto-gain tuning
Parameters Which Are Automatically Set
Normal Mode Auto-Gain Tuning
How to Operate from the Console
Release of Automatic Gain Adjusting Function
*Set up 1500 to SV.Pr1D (1st notch frequency) in case of invalid of the above table.
Execute the release of the automatic adjusting functions while all action stop (Servo-OFF)
Invalidation of Real-Time Auto-Gain Tuning
Invalidation of Adaptive Filter
Manual Gain Tuning (Basic)
Before Making a Manual Adjustment
Adjustment in Position Control Mode
Adjustment in Full-Closed Control Mode
1) Setup of external scale ratio
2) Setup of hybrid deviation excess
Gain Switching Function
Setup of Gain Switching Condition
Hysteresis (SV.Pr34) Level (SV.Pr33) 0
H L
Fig.A
Above Fig. does not reflect a timing lag of gain switching due to hysteresis (SV.Pr34).
Fig. B
<
Fig. G
Fig. C
( ) ( ) ( )
Notch filter characteristics
Machine characteristics at resonance
Suppression of Machine Resonance
1. Torque command filter (SV.Pr14 and SV.Pr1C)
How to Check the Resonance Frequency of the Machine
Relation of Gain Adjustment and Machine Stiffness
Manual Gain Tuning (Application)
Instantaneous Speed Observer
How to Use
Damping Control
How to Use
Page
[When in T rouble]
When in Trouble .................................................... 164
Troubleshooting .................................................... 172
What to Check ?
Protective Function (What is Error Code ?)
Warning Function
13
12
Protective Function (Detail of Error Code)
Protective function Causes Measures
Error code No.
Control power supply under- voltage
11
Protective function Causes Measures
Error code No. *Over- current protection
14
*Over-heat protection 15
Over-load protection
Page
Page
Page
Overload protection time characteristics (Motor type M*MA)
Overload protection time characteristics (Motor type M*MD)
This function works under the following conditions.
Time characteristics of Err16 (Overload protection)
Software Limit Function
1)Outline
2)Applicable range
3)Cautions
4) Example of movement
5) Condition under which the position command input range is cleared
Troubleshooting
Motor Does Not Run Motor Stops During an Operation
Point Deviates Positioning Accuracy is Poor
Home Position Slips
Abnormal Motor Noise or Vibration
Troubleshooting
Classification
.
Causes Countermeasures
Classification
[Supplement]
Conformity to EC Directives and UL Standards
EC Directives
EMC Directives
Conformed Standards
Composition of Peripheral Equipments
Power Supply
Circuit Breaker
Noise Filter
Surge Absorber
Provide a surge absorber for the primary side of noise filter.
Conformity to EC Directives and UL Standards
Noise Filter for Signal Lines *
Grounding
Ground-Fault Breaker
Driver and List of Applicable Peripheral Equipments (EC Directives)
Conformity to UL Standards
Specifications of for Motor Connector
Pin disposition for encoder connector
Pin disposition for motor/brake connector (without brake)
Do not connect anything to NC pins.
Pin disposition for motor/brake connector (with brake)
Table for junction cable by model of MINAS A4P series
Junction Cable for Encoder
MFECA0**0EAE Fig. 2-1
Fig. 2-4
MFECA0**0ESD
Fig. 2-5
Junction Cable for Motor (ROBO-TOP 105C 600VDP)
MFMCA0**2FCD
MFMCA0**2FCT
Fig. 4-3
Fig. 5-1
Junction Cable for Brake (ROBO-TOP 105C 600VDP)
Junction Cable for Motor with Brake (ROBO-TOP 105C 600VDP)
3) Pin disposition (36 pins) (viewed from the soldering side)
3) Table for wiring
Connector Connector cover
Connector Kit for External Peripheral Equipments
Interface Cable
Setup Support Software PANA TERM
Communication Cable (for connection to PC)
1) Part No. DV0P4290 2) Components
Connector Kit for Motor/Encoder Connection
These are required when you make your own encoder and motor cables.
1) Part No. DV0P4310 2) Components
Applicable motor models : MSMA 1.0kW to 2.0kW MDMA 1.0kW to 2.0kW MHMA 500W to 1.5kW MGMA 900W
1) Part No. DV0P4320 2) Components
1) Part No. DV0P4330 2) Components
1) Part No. DV0P4340 2) Components
Mounting Bracket
Fig.1
Fig.2
Reactor
DV0P4280, DV0P4281 DV0P4282,DV0P4283
DV0P4284 DV0P4285
Battery
(1) Part No. DV0P2990 (2) Lithium battery by Toshiba Battery Co. ER6V, 3.6V 2000mAh
External Regenerative Resistor
Battery For Absolute Encoder
Recommended components
Surge Absorber for Motor Brake
List of Peripheral Equipments (reference only)
Dimensions (Driver)
A-frame
Mass 1.1kg
Mass 0.8kg
B-frame
C-frame
Mass 1.5kg
Mass 1.7kg
D-frame
Dimensions (Driver)
E-frame
Mass 3.2kg
F-frame
Mass 6.0kg
MSMD 50W to 100W
MSMD series
MSMD 200W to 750W
MSMD series
MQMA 100W to 400W
MQMA series
MSMA 1.0kW to 2.0kW
MSMA series
Key way dimensions
MSMA 3.0kW to 5.0kW
MSMA series
MDMA 1.0kW to 1.5kW
MDMA series
MDMA 2.0kW to 3.0kW
MDMA series
MDMA 4.0kW to 5.0kW
MDMA series
MGMA 900W to 2.0kW
MGMA series
MGMA 900W to 2.0kW
MGMA 3.0kW to 4.5kW
MGMA 4.5kW
MGMA series
MGMA 3.0kW
MFMA 400W to 1.5kW
MFMA series
MFMA 2.5kW to 4.5kW
MFMA series
MHMA 500W to 1.5kW
MHMA series
(High inertia)
MHMA 2.0kW to 5.0kW
MHMA series
(High inertia)
Key way dimensions
Permissible Load at Output Shaft
Radial load (P) direction Thrust load (A and B) direction
L P
L L/2 P
A M B
MQMA series
MAMA series
MAMA012 * 1 *
MAMA022 * 1 *
MAMA042 * 1 *
MSMD series
(50W to 100W)
(0.16)
Input voltage to driver: AC200V
Input voltage to driver: AC200V MSMD012 * 1 *
MSMD series
MSMD021 * 1 *
(Dotted line represents torque at 10% less voltage.)
MSMD022 * 1 *
(Dotted line represents torque at 10% less voltage.)
MSMA series
MSMA302 * 1 *
MDMA102 * 1 *
MDMA152 * 1 *
MDMA202 * 1 *
MFMA series
MFMA152 * 1 *
MFMA252 * 1 *
MFMA452 * 1 *
MGMA202 * 1 *
MHMA series
MHMA052 * 1 *
MGMA series
MHMA102 * 1 *
MHMA502 * 1 *
Motor with Gear Reducer
Model No. of Motor with Gear Reduce
Combination of Driver and Motor with Gear Reducer
Incremental Specifications, 2500P/r
MSMD011P31N
Dimensions/Motor with Gear Reducer
Motor with Gear Reducer
Page
Permissible Load at Output Shaft
Radial load (P) direction Thrust load (A and B) direction
Remarks on installation
Characteristics of Motor with Gear Reducer
Supply voltage to driver
Dotted line represents the torque at 10% less supply voltage.
750W
100W
Block Diagram of Driver
M
Internal Block Diagram of MINAS-A4P Driver (A, B, C and D-frame)
U
X5
Internal Block Diagram of MINAS-A4P Driver (E and F-frame)
U
B2
-
++
Block Diagram by Control Mode
Position Control Mode
+
when Pr02 (Setup of control mode) is 0
Full-closed Control Mode
when Pr02 (Setup of control mode) is 6
Specifications (Driver)
Page
Default Parameters
Servo parameter (SV.Pr)
16-bit positioning parameter (16.Pr)
32-bit positioning parameter (32.Pr)
Step parameter
Page
Page
After-Sale Service (Repair)
Repair
Cautions for Proper Use
Technical information
Motor Company Matsushita Electric Industrial Co., Ltd.