[When in Trouble]

Point Deviates

Positioning Accuracy is Poor

 

 

 

 

Classification

 

Causes

Countermeasures

 

 

 

Parameter￿

The setting of the parameter for positioning

Adjust the target position parameter at each point.￿

￿

operation is wrong.￿

Check the setting of an operation mode (relative travel/absolute travel).￿

￿

The setting of positioning completion range is

Decrease the set value of the positioning completion range (SV.Pr60)

￿

large.￿

 

to the extent that chattering does not occur.￿

￿

Position loop gain is small.￿

Check the position deviation in the monitor mode of the console or

￿

￿

 

“PANATERM®”.￿

￿

￿

 

Increase the set value of SV.Pr10 to the extent that oscillation does not

￿

￿

 

occur and check it.￿

Wiring￿

Each input signal of CN X5 is chattering.￿

Check the wiring and connection between each signal of the connector

￿

1)Servo-ON signal￿

CN X5 and COM–.￿

￿

2)CW/CCW over-travel inhibit input￿

￿

￿

3)Multi function input 1/2￿

￿

￿

(when a stop command is set)￿

￿

￿

4)Strobe signal input￿

￿

￿

5)Point specifying input￿

￿

Installation

Load inertia is large.

Check the overshoot when stopping with a graphic function of

 

 

 

“PANATERM®”. If this problem is not resolved by gain adjustment,

 

 

 

increase the motor and driver capacity.

Home Position Slips

Classification

Causes

Countermeasures

 

 

 

Parameter ￿

The homing speed is slow, if any of the homing

Review the set value of the homing speed (16.Pr30/31).￿

￿

types below is used.￿

￿

￿

16.Pr36 =￿

￿

￿

1:Home sensor (based on the front end)￿

￿

￿

4: Limit sensor￿

￿

Wiring

Chattering of home sensor (Z-LS) input. ￿

Check home sensor input signal of the controller with oscilloscope. ￿

 

￿

Review the wiring near to proximity dog and make a noise measure or

 

￿

reduce noise. ￿

 

Noise is on the encoder line.

Reduce noise (installation of noise filter or ferrite core), shield

 

 

treatment of I/F cables, use of a twisted pair or separation of power

 

 

and signal lines.

 

 

 

Abnormal Motor Noise or Vibration

Classification

Causes

Countermeasures

 

 

 

Adjustment￿Gain setup is large. ￿

Lower the gain by setting up lower values to SV.Pr11 and 19, of

￿

￿

velocity loop gain and SV.Pr10 and 18 of position loop gain.￿

Installation

Resonance of the machine and ￿

Re-adjust SV.Pr14 and 1C (Torque filter). Check if the machine

 

the motor. ￿

resonance exists or not with frequency characteristics analyzing

 

￿

function of the PANATERM®. Set up the notch frequency to SV.Pr1D

 

￿

or SV.Pr28 if resonance exists. ￿

 

Motor bearing￿

Check the noise and vibration near the bearing of the motor while

 

￿

running the motor with no load. Replace the motor to check. Request

 

￿

for repair. ￿

 

Electro-magnetic sound, gear noise, rubbing

Check the noise of the motor while running the motor with no load.

 

noise at brake engagement, hub noise or rub-

Replace the motor to check. Request for repair.

 

bing noise of encoder

 

 

 

 

When in Trouble

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Panasonic A4P Series Point Deviates Positioning Accuracy is Poor, Home Position Slips, Abnormal Motor Noise or Vibration