Installing the System, Mounting the Gauge | Laser LS8000-3 instruction

LaserSpeed 8000-3 Instruction Handbook

Installing the System

Installing the System

This section describes mounting, alignment and other installation concerns for the LS8000-3.

The installation can be broken down into five steps:

Mounting the gauge

Aligning the gauge

Connecting power to the gauge

Connecting to the outputs

Maximizing gauge performance

Mounting the Gauge

The LS8000-3 must be placed at the correct standoff distance from the moving material. A series of LaserSpeed gauges provide a variety of standoff distances and depths of field.

Model	Standoff Distance	Depth of Field
LS8000-303	300mm (11.8 in)	35mm (1.4 in)

LS8000-306	600mm (23.6 in)	50mm (2.0 in)

LS8000-310	1000mm (39.4 in)	100mm (3.9 in)

LS8000-315	1500mm (59.0 in)	200mm (7.9 in)

LS8000-320	2000mm (78.7 in)	200mm (7.9 in)

LS8000-325	2500mm (98.4 in)	200mm (7.9 in)

Please refer to the following Appendices for mounting dimensions and installation drawings:

Model	Section
LS8000	Appendix A

LS8000E	Appendix B

LS8000X	Appendix C

Part No. 93463 / Drawing No. 0921-01561

Page 16 of 221

Revision A (Sep 2007)

Image 16

Laser LS8000-3 manual Installing the System, Mounting the Gauge, Model Standoff Distance Depth of Field

Contents

LaserSpeed LS8000-3 Declaration of Conformity Contents Mounting Dimensions for 85328 Ethernet Communication RS-232/RS-422 CommunicationLaserTrak Software Appendix a LS8000-3 Dimensions & Installation Drawings Appendix B LS8000E Dimensions & Installation DrawingsAppendix C LS8000X Dimensions & Installation Drawings Appendix E Troubleshooting Guide Limited Warranty ServiceProprietary Statement Manufacturer/Distributor European Commission Requirements Safety Information Intended Use Peak Power 50mW Wavelength 650-810 nm Laser Classification Laser Safety Precautions Labels and Safety Features LS8000-3 Labels LS8000-3E Labels LS8000-3X Labels System Overview IntroductionPrinciple of Operation Material Movement Mounting the Gauge Installing the SystemModel Standoff Distance Depth of Field Laser Safety Ambient TemperatureMounting Distance Environmental Conditions Air Wipe / Quick Change Window Steam & Mist Mounting Location Open Both Ends Twinner Lines Near Twinner Near Takeup Aligning the Gauge Types of Gauge Misalignment Wrong Gauge Orientation Connecting Power to the Gauge Connecting to Outputs LS8000-3 25-Pin Connector Pinout Pin Description LS8000-3 9-Pin Connector Pinout LS8000-3 M12 Connector Pinout LS8000-3E/LS8000-3X Connector Pinout LS8000-3 Connector Pin DB37 39-Pin Description LaserSpeed 8000-3 Instruction Handbook LS8000-3E/LS8000-3X Breakaway Cable Pinout Pin Male 39-Pin Female Description Maximizing Performance Material Present Dropout Time Selection Material Present AdjustmentValidation Time Limit Selection Starting/Ending Length Correction LS8000-3 Interface Connectors LS8000-3 Rear Panel ConnectorsConnector Gender Signals Interfacing with the LS8000-3 DB25 Connector RS-232 Serial Pinouts LS8000-3 to Computer DB9 Connector RS-232 Transmit and Receive PinsRS-232 Serial Pinouts LS8000-3 to Computer DB25 Connector High Speed Pulse Output Pins 3, 5, 7 User Scaleable Pulse Output Pins 15, 4, 6 Differential vs. Single Ended Pulse Outputs Quadrature Output Phase Relationships Typical Full Quadrature Pulse Train with Negative Velocity Quadrature Outputs at Extremely Low Pulse Frequencies Definitions Pulse s Pulse m Optically Isolated Input Schematic Material Present Input Pin Material Present Transition Effect Input Mode Example Connecting Material Present Switches Optical Switch Mode LS8000-3 Material Present ModeExternal Active Low External Active High Dual Switch Configuration +12-24VDC Power Signal Ground Signal Grounds Pins 11, 19 Isolation Not Required between Power Supply and I/O Measurement Direction Input Pin Laser Interlock Pin Laser Interlock Input Circuit Length Reset Input Pin Shutter Control Pin User VIN Pin Index Printer Pulse Output Pins +24VDC Power Input Pins 24-25 and Power Grounds Pins DB9 Connector RS-422 Transmit +/- and Receive +/- Pins Analog Output Voltage/Ground Pins Analog Output Specifications ⎧Voltage ⋅ Measurement Synchronization Input Pins QualityFactor = Voltage ⋅15 M12 Ethernet Connector LS8000-3 M12 Connector Pinout LS8000-3 Interface Cables DB25 CablesEthernet Cables Part Number Length Cable Description Heavy Industrial Cables Breakaway Cables LaserSpeed 8000-3 Instruction Handbook Breakaway Cable Mounting Bracket LS8000-3 Breakout Assemblies Model Description Compatible With Base Size Part Interface/Feature Number Mounting Dimensions for 85328DB25 Breakout Assemblies Part Interface/Feature2 Mounting Dimensions for 85321, 85322, 85323DB37 Breakout Assemblies Breakout Assembly Pinouts RS-232 ConnectorRS-422 Connector Pin Description DB25/DB37 Pin Ethernet Connector Breakout Assembly A/C Power Connector Setting Value Command Application InterfacesLight Stack Interface #9CR Light Stack Laser Meaning Radiation Lamp Emitted? Yes Output How To Configure Output Pin Voltage Level Thermostat Interface Index Pulse & Length Thresholds Gauge-Gauge Synchronization LaserSpeed 8000-3 Instruction Handbook Banner D10 Through Beam Switch Signal D10 LaserSpeedSingle through beam Dual through beam uses two D10 modules Banner Retroflective Switch Picodot Signal PD45 LaserSpeed Signal DataPro Configure the LaserSpeed pulse per unit length DataPro 5000 BB DataPro 5000 DN Signal KL5111-A LaserSpeed Signal KL5101-A LaserSpeedDataPro 5000 DN Beckhoff I/O Signal Domino A200 LaserSpeed Domino a Series Signal Durant LaserSpeed Durant President Series Durant Settings Func # Value Signal Hengstler LaserSpeed Hengstler Signal Imaje S4/S8 LaserSpeed Imaje S4/S8 Signal MI800 MI800 Signal Newport LaserSpeed Newport P6000A Red Lion Paxi Signal 450-1 LaserSpeed Siemens Counter Module Signal Siemens LaserSpeed Siemens Counter Module 6ES5 385-8MB11 Signal TrueMeter LaserSpeed TrueMeter LaserTrak Software LaserTrak for Windows Installing the LaserTrak SoftwareSystem Requirements Software Installation Procedure Starting LaserTrak LaserSpeed 8000-3 Instruction Handbook LaserSpeed 8000-3 Instruction Handbook Chart Recorder Screen Gauge Info Gauge Status LaserTrak Menus LaserTrak ToolbarFile Menu Tools Menu Part No / Drawing No 103 Revision a Sep Terminal Assist Screen Part No / Drawing No 105 Revision a Sep LaserTrak Configuration Screens Part No / Drawing No 107 Revision a Sep Part No / Drawing No 108 Revision a Sep Standard Operating Parameters Output Configuration Parameters Direction Inversion Switch Advanced Operating ParametersLength Threshold a Length Threshold B Velocity Hold Timeout Length Reset ValueLength Reset Input QF Warning Timeout Comm LED Control Chart Recorder Toolbar Chart Display Displaying Data Part No / Drawing No 116 Revision a Sep Monitor Display Length Mode Display Part No / Drawing No 119 Revision a Sep Part No / Drawing No 120 Revision a Sep Serial Commands to set Baud Rate & Framing Configuration Setting Serial CommandRS-232/RS-422 Communication Baud Rate & Framing Baud Rate & Framing Settings Setting Baud Rate FramingRS-232 Maximum Cable Lengths RS-232 Baud Recommended Maximum Rate Cable Length Number of Comm Baud Rate LED Blinks Baud Rate Indication on Power UpValid LED Framing Automatic Baud Rate Detection Method Communication Protocol Notation Description Text Example Font Descriptive Text High Speed Pulse Setting Communication Protocol Command Descriptions Setting Baud Rate Framing@CR Read @NCR Set RS-232 Baud Rate & Framing Jncr Quality Factor Warning Timeout Direction Inversion SwitchQuality Factor Warning Threshold Value Line Direction Hold Velocity If Above Hold Velocity TimeoutExample Calibration Trim Analog Full Scale Velocity Filter Range Enables Material Present Input ModeAnalog Zero Scale Velocity Value Description Material Present Validation Time Material Present Dropout TimeMaterial Present Threshold Level Current & Max Temperature Velocity at Loss of MaterialHour Meter Current Value Tpcr Read Rate Command User Update RateAveraging Time RCR or R0CR Length Reset Input Action Length Reset ValueMode $RCR Read Measurement Units $R4000CRUCR Read Uncr Set Walking Threshold Minimum Final Length Index Pulse Output Function Value Index Pulse Output FunctionMaterial Present Output Valid Measurement Output QF Warning Output Shutter OpenLaser On Thermostat Output Index Pulse OPR Setting Index OPR Pulse LengthYCR Read Yncr Set Length Threshold a Length Threshold B High Speed Pulse Output Configuration High Speed Pulse RatePulse Output Function Sync Output $LCR Read User Scaleable Pulse Output Configuration$LNCR Set Light Stack Red Light Stack YellowLength Threshold B User Scaleable Pulse Rate Pncr COM LED Function Value COM LEDRS-232/RS-422 Traffic Ethernet Status/Traffic LED Status Meaning Setting Lock Setting Lock Enabled Gauge Model and Serial Number Ethernet EnabledEthernet Hardware ID Dhcp Enable/Disable DHCP?CR ReadDHCP=NCR Set Value Effect IP Address Hostname IP Address Default Gateway Address Command *IPDEFGW=192.168.0.213CRCommand *IPDEFGW?CR Response *IPDEFGW=192.168.0.213CR Response *IPADDR=192.168.0.213CR Final Length Mode Netmask Text Output Mode FormatFormat Description Examples Bit Status Field Convention Read One Line of Measurement Data Binary Output ModeExample TE Data Output Data Processing Procedure Byte Value Configurable Text Output Mode Ttncr SetValue Format Notation Description Length Bytes Read One Line of TT Data Stop Real-time Output AUTO232?CR Read RS-232 Power-On Data Transmission ModeAUTO232=SCR Set AUTO422?CR Read RS-422 Power-On Data Transmission ModeAUTO422=SCR Set AUTOUDP?CR Read UDP Power-On Data Transmission ModeAUTOUDP=SCR Set UDP Power-On Data Destination IP Address UDP Power-On Data Destination Port Transmission Time Fastest Update Rate Real-Time Data Timing Communication Protocol Command List High Speed Pulse Output Configuration User Scaleable Pulse Output ConfigurationSetting Lock Setting Lock Enabled Configuration Settings Configuration Setting Command Read/WriteEthernet Communication Supported Protocols IP Address Configuration Dhcp Ping Example using Dhcp Start Run Type cmd At the command prompt, type Click OK Manually Configured IP Address Telnet Example using Dhcp Part No / Drawing No 171 Revision a Sep Ping Example using Manual IP Address Start Run Type cmd and click OK At the command prompt, typePing / Icmp Or use the IP Address you assigned TCP Communications UDP Communications UDP Command Example UDP Real-Time Measurement Example Discovery Beacon Format UDP Discovery BeaconByte Description Discovery Beacon Response Format Identifier Value Response Length Bytes UDP Discovery Beacon Example Transmitted Discovery Beacon Received Discovery Beacon Responses Value 1 IP Address Value 2 Ethernet Hardware ID Value 3 Dhcp Enabled/Disabled Value 4 Gauge Model Value 5 Serial Number Value 6 Host Name Specifications General Specifications Air Cooling LS8000-3 SpecificationsWater Cooling LS8000-3E Specifications Air Purge LS8000-3X Specifications Gauge Size 508 X 327 X 186 mm 20 X 12.9 X 7.3 Gauge Weight LS8000-3 Features Appendix a LS8000-3 Dimensions & Installation Drawings Part No / Drawing No 190 Revision a Sep Air Wipe / Quick Change Window optional Appendix B LS8000E Dimensions & Installation Drawings Part No / Drawing No 193 Revision a Sep Part No / Drawing No 194 Revision a Sep Part No / Drawing No 195 Revision a Sep Part No / Drawing No 196 Revision a Sep LS8000-E with AIR Purge see Table Appendix C LS8000X Dimensions & Installation Drawings Part No / Drawing No 199 Revision a Sep Part No / Drawing No 200 Revision a Sep Part No / Drawing No 201 Revision a Sep Voltage Drop using Single Supply/Single Return Wire Size Voltage Drop per Foot Voltage Drop per MeterAppendix D Supply Voltage Requirements Dual Conductor Supply Quad Conductor Supply Cable Description Power Wires LaserSpeed Cables Appendix E Troubleshooting Guide Communications See the Automatic Baud Rate Detection LOCKEN=1CR Zcrlf Quality Factor/Valid Measurements Result of Laser beam inspection LaserSpeed 8000-3 Instruction Handbook LaserSpeed 8000-3 Instruction Handbook Aluminium strip LS9000 Only LOCKED=0CR $N-999999999CR $X999999999CR Measurements Environmental conditions LaserSpeed 8000-3 Instruction Handbook Miscellaneous Ethernet Ethernet option Index LaserSpeed 8000-3 Instruction Handbook