Hitachi SJ700-2 Vector control with encoder feedback, Torque-limited operation at

Models: SJ700-2

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A001: Frequency source setting
A044/A244: V/F characteristic curve selection, 1st/2nd motors
F001: Output frequency setting
b040: Torque limit selection
b041 to b044: Torque limits (1) to (4)
H002/H202: Motor data selection, 1st/2nd motors
H003/H203: Motor capacity, 1st/2nd motors
H004/H204: Motor poles setting, 1st/2nd motors
H005/H205: Motor speed constant, 1st/2nd motors
H020/H220: Motor constant R1, 1st/2nd motors
H021/H221: Motor constant R2, 1st/2nd motors
H022/H222: Motor constant L, 1st/2nd motors
H023/H223: Motor constant Io, 1st/2nd motors
H024/H224: Motor constant J, 1st/2nd motors
H050/H250: PI proportional gain, 1st/2nd motors
H051/H251: PI integral gain, 1st/2nd motors
H052/H252: P proportional gain setting, 1st/2nd motors
P011: Encoder pulse-per-revolution (PPR) setting
P012: Control pulse setting
Chapter 4 Explanation of Functions

4.3.3 Vector control with encoder feedback

- To use this control function, specify "05" (V2) for the V/F characteristic curve selection (A044). (You can specify the vector control with sensor only when the 1st motor control is selected.)

- Before using this function, be sure to make optimum constant settings for the motor with reference to Section 4.2.95, "Motor constant selection." Also, set the pulse count of the encoder to be used.

- You can select the speed control or pulse train position control mode by the pulse train mode setting (P013).

- When using this function, observe the following precautions: 1) If you use the inverter to drive a motor of which the

capacity is two classes lower than the maximum applicable capacity of the inverter, you may not be able to obtain adequate motor characteristics.

2)If the inverter does not accelerate the motor normally or the overload protection operates, check the phase sequence of the encoder signal. (For forward rotation, phase B normally leads phase A by a phase angle of 90°.)

You can check the direction of motor rotation with the actual-frequency monitoring function (d008). For checking with this monitoring function, specify "00" (VC) for the V/F characteristic curve selection (A044) and make the inverter operate the motor. (Normally, a positive frequency is monitored when a forward-operation command is input, and vice versa.)

3)If you cannot obtain the desired characteristics from the motor driven under the vector control with sensor, readjust the motor constants according to the symptom, as described in the table below.

Operation status

Symptom

Adjustment method

Adjustment

item

 

 

 

Starting

The motor generates an

Reduce the motor constant J from the set value.

H024/H034

impact when it starts.

 

 

 

Decelerating

The motor runs unsteadily.

Reduce the speed response setting.

H005

Reduce the motor constant J from the set value.

H024/H034

 

 

Torque-limited

Torque is insufficient during

Reduce the overload restriction level to lower than

b021, b041

the torque-limited operation at

operation

the torque limiter level.

to b044

 

low frequencies.

 

 

Low-frequency

Motor rotation is inconsistent.

Increase the motor constant J from the set value.

H024/H034

operation

 

 

 

Note 1: Always set the carrier frequency (b083) to 2.1 kHz or more. If the carrier frequency is less than 2.1 kHz, the inverter cannot operate the motor normally.

Note 2: When driving a motor of which the capacity is one class lower than the inverter, adjust the torque limit (b041 to b044) so that the value "α", calculated by the expression below, does not exceed 200%. Otherwise, the motor may be burnt out.

α= "torque limit" x (inverter capacity)/(motor capacity)

(Example) When the inverter capacity is 0.75 kW and the motor capacity is 0.4 kW, the torque limit value is calculated as follows, based on the assumption that the value "α" should be 200%:

Torque limit (b041 to b044) = α x (motor capacity)/(inverter capacity) = 200% x (0.4 kW)/(0.75 kW) = 106%

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Hitachi SJ700-2 Vector control with encoder feedback, Torque-limited operation at, Operation Torque limiter level