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Hitachi SJ700-2 instruction manual Installation and Wiring

Models: SJ700-2

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Chapter 2 Installation and Wiring

2.1 Installation

！CAUTION

-Install the inverter on a non-flammable surface, e.g., metal. Otherwise, you run the risk of fire.

-Do not place flammable materials near the installed inverter. Otherwise, you run the risk of fire.

-When carrying the inverter, do not hold its top cover. Otherwise, you run the risk of injury by dropping the inverter.

-Prevent foreign matter (e.g., cut pieces of wire, sputtering welding materials, iron chips, wire, and dust) from entering the inverter. Otherwise, you run the risk of fire.

-Install the inverter on a structure able to bear the weight specified in this Instruction Manual. Otherwise, you run the risk of injury due to the inverter falling.

-Install the inverter on a vertical wall that is free of vibrations. Otherwise, you run the risk of injury due to the inverter falling.

-Do not install and operate the inverter if it is damaged or its parts are missing. Otherwise, you run the risk of injury.

-Install the inverter in a well-ventilated indoor site not exposed to direct sunlight. Avoid places where the inverter is exposed to high temperature, high humidity, condensation, dust, explosive gases, corrosive gases, flammable gases, grinding fluid mist, or salt water. Otherwise, you run the risk of fire.

-The inverter is precision equipment. Do not allow it to fall or be subject to high impacts, step on it, or place a heavy load on it. Doing so may cause the inverter to fail.

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Hitachi SJ700-2 instruction manual Installation and Wiring

Contents

SJ700-2 Series Page Installation Safety Instructions！ Warning WiringOperation Maintenance, inspection, and parts replacement Precautions Concerning Electromagnetic Compatibility EMC 13.7 Model No Required torque N-m Wire range AWGOr 1/0 60 a Model No Fuse/circuit breaker a Type Rating30 a 40 aContents Contents Running time over and power-on time over signals RNT and ONT Contents Xii Error CodesXiii IndexOverview Page Inspecting the product Specification labelInspection of the Purchased Product Method of inquiry Method of Inquiry and Product WarrantyProduct warranty Warranty TermsExterior Views and Names of Parts Installation and Wiring Page Installation and Wiring Inverter Precautions for installationLoss with 100% load W Ventilation fanInverter AcceptableUnacceptable Inverter capacity kW 18.5 Loss with 70% load WBacking plate Rubber bushing Joint Section to be cut offWiring Hitachi Phase power supplyExplanation of control circuit terminals Explanation of main circuit terminalsAL0 SW1 OFF on Wiring of the main circuit Inverter Grounding bolt prepared by user Terminal layout Inverter model Charge lump Terminal layoutTerminal layout Inverter model Charge lump Inverter Motor Applicable peripheral equipment100 50/60 Hz ±5% 200 to 240 V +10%, -15%50/60 Hz ±5% 282 to 339 VDC 380 to 480 V +10%, -15%CM1 15 CM2 12 AL0 AL2 TH FW 8 CM1PL CM1 7 6 FW 8 CM1 14 13 11 AL1Source logic When using the internal interface power supplyWhen using an external power supply Sink logicBRD Operation Page ！ Warning Operating MethodsControl circuit terminal block Frequency-setting commandInput device control Device switch Names and functions of components How To Operate the Digital Operator OPE-SMonitor Power lamp Digit LED display Code display system and key operations Operation Corresponding to the function code. Data display *1*2 STR key after changing the data Parameter typePressing the STR key Display the monitor mode code. d001 is displayed ELB How To Make a Test RunKey to decelerate or stop the motor Key to start the motor RUN lamp green LED goes on PressCM1 PLC This chapter describes the functions of the inverter Explanation of FunctionsPage Rotation direction monitoring Monitor ModeOutput frequency monitoring Output current monitoringScaled output frequency monitoring Intelligent input terminal statusIntelligent output terminal status Torque bias monitoring Torque command monitoringPower monitoring Actual-frequency monitoringMotor temperature monitoring Cumulative power monitoringCumulative power-on time monitoring Heat sink temperature monitoringProgram number monitoring easy sequence function Current position monitor in absolute position control modeLife-check monitoring Program counter display easy sequence functionBRD load factor monitoring Programming error monitoringTrip monitoring 1 to DC voltage monitoringRotational direction restriction Function ModeOutput frequency setting Keypad Run key routingActive state C011 to C018 NC contact Frequency source settingRun command source setting No contactStop key enable Stop mode selectionDeceleration time tB Acceleration/deceleration time settingMaximum frequency setting Base frequency settingExternal analog input setting O, OI, and O2 +fO2 + fO2 Frequency operation functionFrequency addition function Start/end frequency setting for external analog inputStart/end frequency settings for the O2-L terminal External analog input O/OI/O2 filter setting16 V/f gain setting VPf 17 V/F characteristic curve selectionTo free-setting V/f frequency 6 Hz Free-setting V/f frequencyTo 400.Hz Free-setting V/f frequency To free-setting V/f frequency 7 HzTorque boost setting B083 DC braking DB setting Example 3-a Example 3-b Edge mode A056Example 1-a Example 1-b Example 2-a Example 2-bIi Example 6-a when the stop command is input Ii Example 5-a when the stop command is inputExample 7-b Edge modeExample 7-a When the O2-L terminal is used Frequency upper limit settingWhen the O-L or OI-L terminal is used Frequency setting Acceleration Acceleration stop frequency settingSetting of 0 Hz disables the jump frequency function Setting of the length of time to stopPID function Operation targets are the inputs To the OI and O terminals OI-L + O2OI + O2 Operation targets include + O2 Input to the OI terminal01 % FW on OFF FBV Onoff Two-stage acceleration/deceleration function 2CH Use functions A097 and A098 to select acceleration Acceleration/deceleration curve selectionYou can set different patterns of motor acceleration InverterAccuracy Energy saving mode tuning A086Energy-saver operation Retry or trip after instantaneous power failure Power supply Inverter output Motor speed Example 8 b00400 Example 5 b00400Example 6 b00401 Example 7 b00402Disabling the protection Phase loss power input protectionFunction code Data Description Phase loss detection Enable Enabling the protectionElectronic thermal protection Constant-torque characteristicCharacteristic Free setting of electronic thermal characteristicDisabling the electronic thermal protection Setting of the current at each breakpointSetting of the threshold level to output Thermal warning signalOverload restriction/overload notice Overcurrent restraint Over voltage supression during deceleration Reduced voltage start function Start frequency settingClass Carrier frequency setting00/01 Invalid, 01 valid Frequency reduction Automatic carrier frequency reductionFunction code Range of data Description Automatic carrier Dynamic braking BRD function Cooling-fan operation settingIntelligent input terminal setting Input terminal a/b NO/NC selection If two or more input terminals are turned on at the same Bit operation modeBy setting multispeeds 1 to 7 A021 to A027 Make multispeed s 0 to 7 available for selectionJog stop mode Jogging JG command setting43 2nd/3rd motor control function SET and SET3 Forcible-operation from terminal F-TM function Software lock SFT functionFree-run stop FRS function Commercial power source switching CS function Reset RS function Example 4 Restarting with active matching frequency Unattended start protection USP function Remote control function UP and DWNExternal trip EXT function 53 3-wire interface operation function STA, STP, and F/R55 P/PI switching function PPI Control gain switching function CASSynchronous rotation speed at base frequency Analog command holding function AHDSpeed error at rated torque a Intelligent pulse counter Pcnt and PCCIntelligent output terminal setting Intelligent output terminal a/b NO/NC selection Example of operation as an alarm output terminalDisabling the output of frequency C042/C045 043/C046 63 0 Hz speed detection signal ZS Alarm code output function AC0 to AC3 Over-torque signal OTQLogical output signal operation function LOG1 to LOG6 Communication line disconnection signal NDc Capacitor life warning signal WACHeat sink overheat warning signal OHF Cooling-fan speed drop signal WAFStarting contact signal FR FWR Forward rotation signal Low-current indication LOC signalForward rotation signal FWR Irdy Inverter ready signalMJA Major failure signal Reverse rotation signal RVRMajor failure signal MJA RVR Reverse rotation signalWCO/WCOI/WCO2 External thermistor function TH Output signal delay/hold functionInput terminal response time Function code Range of data Description FM terminalPulse output terminal FM siginal selectionAM and AMI terminals Initialization setting Function code display restriction Explanation of Functions Last equivalent to the setting on SJ300 Selection of operation at option board error Automatic user-parameter settingStabilization constant setting Page Brake control function Release signal output until the release Signal has been output until the brake isBrake Wait Time for Mechanical delay after the release Wait time longer than the delay afterB054 B053 B052 When using this function, follow the instructions below Offline auto-tuning functionNormal end Abnormal end Disabling the secondary resistance compensation Online auto-tuning functionAutomatically tuned data online auto-tuning enabled Function code Data Description Temperature compensationVoltage class 200 or 400 Then adjust the speed response H005/H205Motor constants selection Io as followsSensorless vector control Zero LV starting boost current Sensorless vector, 0 Hz domain controlZero LV lmit Current limiter for the low-speed rangeMotor capacity selection Torque monitoring functionForcing function FOC Output torqueTorque limitation function Disabling counterrotation prevention Enable Enabling counterrotation preventionReverse Run protection function B041 B042 B044 B043High-torque multi-motor operation Torque LAD stop functionPersonal computer Windows system Easy sequence functionFunctions requiring the SJ-FB 2 V2 control pulse settingOperation Torque limiter level Vector control with encoder feedbackTorque-limited operation at Torque control function Torque biasing function255 Pulse train position control modeControl block diagram Frequency command Hz =SBP ＳＢＰ MD1 Forward/reverse operation command with pulse trainP019 = 01 REF Electronic gear functionP019 = 00 FB Main motor Sub-motor Example of use Synchronous operationMaster inverter Slave inverter Count of encoder Motor gear ratio setting functionSetting of the actual pulse Home search function １０２４３０７２２０４８ Absolute position control mode Operation Output frequency Speed setting POK signal Operation in absolute position control modeSpeed/position switching function SPD Multistage position switching function CP1/CP2/CP3Forward direction at the low-speed Teaching selection P074 Position range specification functionForward/reverse drive stop function FOT/ROT Teaching functionSON Fwrv Servo-on functionTo +100. % Pulse train frequency limit Block diagram for pulse train frequency inputSetting of the filter time constant for Pulse train frequency inputCommunication Functions Communication specificationsSelection Modbus-RTU mode Set this item when your inverter isCommunication mode Ascii modeExplanation of Functions Communication in Ascii mode STX 0101000500 BCC CR 0230 3130 3130 30 30 35 30 3030 350D Data to be transmitted Explanation of Functions Response frame Frame format Status a Status B Status C Reserved DataInverter status a Inverter status B Inverter status C Data Bytes See NoteBytes Decimal Ascii code Output current Data monitored at trippingInverter status B Bytes Inverter status C BytesStation No Station No. Command ParameterResponse frame Positive response Frame format Data parameter number Bytes See NoteParameter data decimal Ascii Bytes See Note Code Station No. Command Parameter DataStation No. Command Data Bytes Enabling data storage Explanation of Functions Ii Negative response Response frame Frame format Character data Ascii code Transmission frame configuration Station No. CommandReference Ascii code conversion table This result is used as BCCCommunication in Modbus-RTU mode Writes data to a coil Function code Maximum number of dataReads the coil status Reads registersCRC*1 Specified address is not found Slave address Function code Exception code CRC-16Code Description An unsupported function is specifiedTerminal status Intelligent input terminal Coil numberRead the data received in the response as follows Updating data lower digit Field name Sample settingCoil status Updating data upper digit FFhIntelligent input terminal Query Response Field name Sample setting02h Specified address is not found Slave address Function code Exception code CRC-16 codeException codes 01h An unsupported function is specifiedStoring the register data Data to be written DescriptionRecalculating the motor constants Coil No Setting LOG2 logical operation result ON, 0 OFF Ii List of registers frequency settings and trip monitoring Register Function name Monitoring and setting items Data List of inverter trip factors Option 1 error 0 toOption 2 error 0 to Iv List of registers Iii List of registers monitoringList of registers function modes Start frequency to Monitoring and setting items Data resolution 12B4h Failure time Monitoring and setting items Data resolution Register During inverter operation including 5 minutes after EXT external trip, 13 USP unattended start Thermal overload, 07 LAD frequency, 09 motor C042 high 1487h Output 11 off-delay time C131 1506h Over-speed error detection level P026 Setting To the allowable maximum frequency Code data Vi List of registers 2nd control settings 2506h Motor Ix List of registers 3rd control setting Viii List of registers 3rd control settingsError Codes and Troubleshooting ···················· 5 Error CodesPage Error Codes Error Codes and TroubleshootingCPU GA.COM Adjust Option boards error codes Input mode specified by switch settings = 29 hexadecimal = 41 decimal Setting of MAC ID DIP switches No to NoBaud rate Kbps DIP switch setting Error code is output when the relevant program runs Trip conditions monitoring 305 A004/A204/A304 A202/A220/A320 *2 006 DC-Bus Capacitor Life Curve Precautions for MaintenanceGround Resistance Test with a Megger Method of Checking the InverterPage Periodic inspection Precautions for Maintenance and InspectionCleaning Daily inspectionGround terminals with a megger Daily and Periodic InspectionsWithstand Voltage Test Ground Resistance Test with a MeggerMethod of Checking the Inverter and Converter Circuits Output of Life Warning DC-Bus Capacitor Life CurveMotor 2W 220ｋΩ PfIN＝Method to measure the output voltage Specifications External dimensions SpecificationsPage Common specifications of 200 V class and 400 V class models SpecificationsSpecifications of the 200 V class model Specifications of the 400 V class modelStandard Model name type 055 075 110 150 185 220 300 370 450 550 Name SJ700-150 to 220 LFF2/LFUF2 / HFF2/HFEF2/HFUF2 External dimensionsSJ700-055 to110LFF2/LFUF2 / HFF2/HFEF2/HFUF2 SJ700-300 LFF2/LFUF2 / HFF2/HFEF2/HFUF2 SJ700-550 LFF2/LFUF2 Monitoring Mode Function Mode Extended Function Mode List of Data SettingsPage Precautions for Data Setting Function Mode Extended Function Mode PID AVR B004 Failure/under-voltage trip alarm To stop Enable Power Free-setting V/f voltage To 800.0 Input Analog C107 AMI gain adjustment To 200. % Setting C163 Input terminal response time To 200. ¯2ms Control Control RPM Specification List of Data Settings Allowed or Not No/d001 to P131 Upgrading from the SJ300 Series AppendixCopying the parameter settings Index Monitor mode Motor constant High-resolution absolute position Control 106Instantaneous power failure Instantaneous power failure orRunning time over / power-on time Over Operation time over signal RNT/plug-in time over signalPhase loss input Phase loss input protection Remote operator Appendix-1 ResetTorque biasing Gain setting VP 1.7 th powerWindow comparator Wiring of control circuit terminal Thermistor