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J110, Printer manual 4085-001, Service Manual
Models:
J110
Printer
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<
>
Specs
Install
Error codes
Maintenance
Configuration Menu Group
Post Symptom Table
Power-OnReset Button Functions
Diagnostic Information
Setup Menu
Index Card Assembly Removal
Page 202
Image 202
4085-001
4-42
Service Manual
Page 201
Page 203
Page 202
Image 202
Page 201
Page 203
Contents
• Manuals Menu
•Table of Contents •Start Diagnostics
•Safety and Notices •Trademarks • Index
4085-001
Edition: August
4085-001
U.S.A. P/N: 12G3639
UNITED STATES GOVERNMENT RESTRICTED RIGHTS
Table of Contents
4085-001
ivService Manual
4085-00X
2-25
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4085-00X
4-26
Preface
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Consignes de Sécurité
Safety Information
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Sicherheitshinweise
Norme di sicurezza
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Informaçõ es de Seguranç a
Pautas de Seguridad
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Informació de Seguretat
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xiiService Manual
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1. General Information
Power Consumption
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Outputs
Internal Power Supply Specifications
Maintenance Approach
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Abbreviations
Tools Required For Service
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Operator Panel and Menus
Using the Operator Panel
Power Indicator States
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4085-001
Operator Panel Button Functions
General Information
Printer Messages
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Operator Panel Menus
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5.Press Select to select Print Menus
Printing the Menu Settings Page
Utilities Menu
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Changing Printer Settings
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Disabling the Operator Panel Menus
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Start
2. Diagnostic Information
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Jam Jog Function
Service Messages
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Symptom
Error Indicator Table
Error
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2-4 Service Manual
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4085-001
Index System
2-6 Service Manual
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4085-001
Black Printhead
2-8 Service Manual
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RAM Memory Error - RAM
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2-10 Service Manual
User Status Messages
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Status
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User Status Message
Action
2-12 Service Manual
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Diagnostic Information
Warning Messages
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2-14 Service Manual
Status Messages
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the Disabling
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Disabling/Enabling
the Enabling
2-16 Service Manual
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Status
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Status Message
Action
2-18 Service Manual
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4085-001
Performing Self Test
2-20 Service Manual
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Printing Alignment
2-22 Service Manual
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Programming System
Attendance Messages
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88 Cartridge Low
2-26 Service Manual
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Change<input source>
Overriding Change Prompts
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Check Tray
2-30 Service Manual
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31 Defective
2-32 Service Manual
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81 Engine Code
2-34 Service Manual
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Load <input source>
2-36 Service Manual
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Description
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Attendance Message
Action
2-38 Service Manual
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4085-001
31 Missing
201 Paper Jam Printer Input Roller Sensor
Paper Jams
200 Paper Jam Printer Staging Sensor
203 Paper Jam Printer Input Sensor
209 Paper Jam Printer Input Roller Sensor
4085-001 204 Paper Jam Printer Staging Sensor
205 Paper Jam Printer Input Roller Sensor
220 Paper Jam -Tray2
4085-001 250 Paper Jam MPF
251 Paper Jam MPF
4085-001 PerfectFinish Empty
Short Paper
Unsupported Printhead
Unsupported Ink Cartridge
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Error Recovery from Attendance Conditions
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Error Type
Error Recovery from Attendance Conditions
2-46 Service Manual
Alarm
Diagnostic Information
bExpect data loss when this condition occurs
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Power-OnSelf Test POST Sequence
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Post Symptom Table
Symptom
Action
Communications Problems
Symptom Tables
Carrier Transport Problems
Maintenance Station Problems
Paper Feed Problems
4085-001 Operator Panel Problems
Power Problems
4085-001 Print Quality Problems
2-52 Service Manual
Maintenance Functions
Service Checks
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2-54 Service Manual
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Maintenance Station Service Checks
Action
2-56 Service Manual
Index Motor Service Check
Sensor Checks
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4085-001
2-58 Service Manual
Operator Panel Buttons Service Check
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DRAM Memory Options
Operator Panel LCD Display Service Check
Options Service Check
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If you are experiencing a paper jam
Paper Feed Service Check
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4085-001
4085-001
•Defective power supply +62 V dc
2-62 Service Manual
•A defective motor
Dead Machine
Power Supply Service Check
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2-64 Service Manual
RIP Card Service Check
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Print Quality Service Check
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2-66 Service Manual
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Transport Service Check
Index Card/Sensor Service Check
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2-68 Service Manual
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Cam System Motor/Sensor Service Check
User Error Messages
Action
2-70 Service Manual
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54 Parallel Error
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2-72 Service Manual
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Printer Operations
3. Diagnostic Aids
Power-OnReset Button Functions
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4085-001 Disable/Enable Operator Panel Menus
Entering CE Diagnostics Mode
Clear NVRAM non-criticalsections only
Enter Flash Engine Code Mode
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Change Printheads
Change Ink Cartridges
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Coarse Alignment
Aligning the Printheads
User Alignment
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3-6 Service Manual
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Cleaning Printheads
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4085-001 Print Quality Test Page Fixed Settings
Linking Input Trays
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Input tray linking description
Manual Duplex
Printing Menu Settings Page
Unsolicited Manual Feed
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Menus Page Fixed Settings
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Canceling a Print Job using the Operator Panel
Restoring Factory Defaults
4085-001 TSC fields on the Print Menus Page
When a job is canceled
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Invoking Cancel Job
Resetting the Printer using the Operator Panel
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Diagnostic Aids
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Invoking Reset Printer from the Ready message
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INIT * --Parallel Interface Initialization
Other Resets
Power On Reset --and similar resets
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4085-001 NPA Response
Printing Buffer Contents
Loss of Link Data and Link Response
Registration
Activating Hex Trace Debug Mode
Diagnostics Mode 1 - Print Tests
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Input Source Print Tests
Terminology
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4085-001
<Input source> Printing
4085-001 Contacts Page Print Test
Diagnostics Mode 2 - Hardware Tests
Contacts Page Fixed Settings
LCD Hardware Test
DRAM Memory Test
4085-001 Button Test
Terminology
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ROM Memory Test
Terminology
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Parallel Wrap Test
Terminology
•Sync Busy Error •Byte Interrupt Request Error
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Tray 2 Sensor Test
Diagnostics Mode 2 - Input Tray Tests
Tray 1 Sensor Test
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MP Feeder Sensor Test
Terminology
Supplies Sensors
Diagnostics Mode 2 - Base Sensor Tests
Paper Path Sensors
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Miscellaneous Sensors
4085-001 Terminology
Terminology
Uncap Printheads
Diagnostics Mode 2 - Subsystem Tests
4085-001 Ink Level Sensor Test
Cap Printheads
Carrier System Test
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Maintenance Sled Test
4085-001 Index System Test
Printhead Memories
Diagnostics Mode 2 - Supplies Tests
Ink Tank Memories
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4085-001 K&C TSR Test
Diagnostics Mode 2 - Printer Setup
Setting the Page Count
M&Y TSR Test
Viewing the Permanent Page Count
Viewing and Resetting the Maintenance Page Count
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Viewing the Error Log
Diagnostics Mode 2 - Error Log
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Clearing the Error Log
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Understanding the Menu Display and Menu Buttons
4085-001 Exiting Diagnostics Mode
Menus
Menu List Display
Printer Setting Display
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4085-001 Printer Setting Value List Display
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SUPPLIES MENU
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Print Quality =Normal
Menu Groups
Operator Panel Menu Definition
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Diagnostic Aids
Busy/Waiting Menu Group
Note: The Diagnostics Menu group should not
4085-001
Job Menu
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4085-001
Note: This operation is only
SUPPLIES MENU
Ready Menu Group
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or Setting
Diagnostic Aids
Intermediate Menu, Setting, or Operation
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3-50 Service Manual
COLOR MENU
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4085-001 PAPER MENU
FINISHING MENU
UTILITIES MENU
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Operation
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Value
JOB MENU
SETUP MENU
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Note: Languages in this value list are only
Diagnostic Aids
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displayed if the printer’s operator panel ROM
Size, Pitch, or Symbol Set has the affect of
Note: See “Symbol Set Display Format” on
page 3-58 for details on the Symbol Set
saving the selected font as the default
Font Name Display Format
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4085-001 Symbol Set Display Format
PARALLEL MENU
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Note: Only
USB MENU
Note: Only
Configuration Menu Group
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Note: Only displayed if Tray 2 is installed
Diagnostics Menu Group Mode 1: Printing
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Diagnostics Menu Group Mode 2: Non-printing
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3-64 Service Manual
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SUBSYSTEM TESTS
EXIT DIAGNOSTICS
3-66 Service Manual
ERROR LOG
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Handling ESD-SensitiveParts
4. Repair Information
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Releasing Plastic Latches
Adjustments
Removal Procedures
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1.Open the rear door 2.Remove Multi-PurposeFeeder
Rear Cover Removal
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3.Remove two clips and remove the top door
4-4 Service Manual
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Exit Tray Removal
Operator Panel Cover/Operator Panel Removal
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4085-001
Left Frame Cover Removal
4-6 Service Manual
1.Open the top door
Left Cover Removal
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4-8 Service Manual
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Right Cover/Power Switch Removal
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4-10 Service Manual
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Left Tray Cover Removal
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Right Tray Cover Removal
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4.Remove the right cover
Engine Board /Cover Removal
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Carrier with Card Removal
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4-16 Service Manual
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Multi-PurposeFeeder MPF Motor and Sensor Removal
Carrier 1st Stage Drive Belt Removal
Carrier Printhead Latch Removal
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4-18 Service Manual
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Power Supply Removal
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1.Remove all covers
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Repair Information
Index Card Assembly Removal
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Cover-OpenSensor Removal
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RIP-EMCShield Assembly/RIP Card Removal
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Repair Information
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5.Remove two screws from the PerfectFinish sensor
Frame From Base Removal
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4-28 Service Manual
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Cam Engine Motor with Gear Removal
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4-30 Service Manual
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4085-001
1.Remove all covers
PerfectFinish Gear Plate Removal
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PerfectFinish Motor Removal
Index Motor Assembly Removal
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Encoder Disk Feed Roller Assembly Removal
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4085-001
Repair Information
Star Wheel Shaft Assembly Removal
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4085-001
Repair Information
Paper Feed Platen Assembly Removal
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Exit Shaft with Gear Removal
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4085-001
1.Remove all covers
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Repair Information
4-42 Service Manual
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Left Index Frame Pivot Assembly Removal
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4-44 Service Manual
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Right Index Frame Pivot Assembly Removal
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4085-001
Bat Wings and Bushings Removal
4-46 Service Manual
2.Remove the spring between the cam followers
Backup Roller Assembly Removal
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Carrier/Cable Retainer Removal
Backup Roller Spring Removal
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Tray 2 Covers Removal
Peristaltic Pump Removal
4085-001
4-50 Service Manual
Tray 2 Paper Pick Arm Assembly Removal
3.Remove E-clipB from pick assembly shaft
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4085-001
Repair Information
5.Disconnect the paper feed motor connector
Tray 2 Paper Feed Motor and Card Assembly Removal
3.Remove the paper port connector frame
4-52 Service Manual
Engine Board
5. Connector Locations
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5-2 Service Manual
RIP Card
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RIP Card cont
Power Supply
Engine
5-4 Service Manual
Optional Tray
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Carrier Shafts
6. Preventive Maintenance
Lubrication Specifications
Carrier Transport System Pulleys
Carrier Latch Camshaft Lubrication
Carrier Card Pogo Pins
Motor Pulley Studs
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7. Parts Catalog
How To Use The Parts Catalog
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7-2 Service Manual
Assembly 1: Covers
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Part
Assembly 1: Covers
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Units
7-4 Service Manual
Assembly 2: Paper Feed
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Assembly 2: Paper Feed
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7-6 Service Manual
Assembly 2 cont.: Paper Feed
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Assembly 2 cont.: Paper Feed
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7-8 Service Manual
Assembly 2 cont.: Paper Feed
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Assembly 2 cont.: Paper Feed
12G6010
7-10 Service Manual
Assembly 3: Electronics
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Assembly 3: Electronics
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7-12 Service Manual
Assembly 3 cont.: Electronics
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Assembly 3 cont.: Electronics
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7-14 Service Manual
Assembly 3 cont.: Electronics
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4085-001
Assembly 3 cont.: Electronics
Parts Catalog
7-16 Service Manual
Assembly 4: Carrier Transport
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Assembly 4: Carrier Transport
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7-18 Service Manual
Assembly 5: Maintenance Station
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Assembly 5: Maintenance Station
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7-20 Service Manual
Assembly 6: Optional Tray
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Assembly 6: Optional Tray
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7-22 Service Manual
Assembly 7: Optional Multi-PurposeFeeder
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Assembly 7: Optional Multi-PurposeFeeder
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7-24 Service Manual
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MarkNet External Print Server
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12G6090
12G6251
7-26 Service Manual
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Index
X-2 Service Manual
4085-00X
Part Numbers
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X-4 Service Manual
4085-00X