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Lexmark J110, Printer manual Assembly 5: Maintenance Station, 4085-001, Service Manual

Models: J110 Printer

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Assembly 5: Maintenance Station

4085-001

Assembly 5: Maintenance Station

7-18Service Manual

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Lexmark J110, Printer manual Assembly 5: Maintenance Station, 4085-001, Service Manual

Contents

•Table of Contents •Start Diagnostics •Safety and Notices •Trademarks • Index• Manuals Menu 4085-0014085-001 U.S.A. P/N: 12G3639Edition: August UNITED STATES GOVERNMENT RESTRICTED RIGHTSTable of Contents 4085-0012-25 4085-00XivService Manual 4085-001 4085-00X 4-26Preface 4085-0014085-001 Safety InformationConsignes de Sécurité 4085-001 Norme di sicurezzaSicherheitshinweise 4085-001 Pautas de SeguridadInformaçõ es de Seguranç a Informació de Seguretat 4085-001xiiService Manual 4085-0014085-001 Power Consumption1. General Information Internal Power Supply Specifications Maintenance ApproachOutputs 4085-0014085-001 Tools Required For ServiceAbbreviations Using the Operator Panel Power Indicator StatesOperator Panel and Menus 4085-001General Information Operator Panel Button Functions4085-001 Printer Messages 4085-001Operator Panel Menus 4085-001Printing the Menu Settings Page Utilities Menu5.Press Select to select Print Menus 4085-001Changing Printer Settings 4085-001Disabling the Operator Panel Menus 4085-0014085-001 2. Diagnostic InformationStart 4085-001 Service MessagesJam Jog Function Error Indicator Table ErrorSymptom 4085-0012-4 Service Manual 4085-0014085-001 Index System2-6 Service Manual 4085-0014085-001 Black Printhead2-8 Service Manual 4085-001RAM Memory Error - RAM 4085-0014085-001 User Status Messages2-10 Service Manual 4085-001 User Status MessageStatus Action2-12 Service Manual 4085-0014085-001 Warning MessagesDiagnostic Information 4085-001 Status Messages2-14 Service Manual 4085-001 Disabling/Enablingthe Disabling the Enabling2-16 Service Manual 4085-0014085-001 Status MessageStatus Action2-18 Service Manual 4085-0014085-001 Performing Self Test2-20 Service Manual 4085-0014085-001 Printing Alignment2-22 Service Manual 4085-0014085-001 Programming SystemAttendance Messages 4085-0014085-001 88 Cartridge Low2-26 Service Manual 4085-0014085-001 Change<input source>Overriding Change Prompts 4085-0014085-001 Check Tray2-30 Service Manual 4085-0014085-001 31 Defective2-32 Service Manual 4085-0014085-001 81 Engine Code2-34 Service Manual 4085-0014085-001 Load <input source>2-36 Service Manual 4085-0014085-001 Attendance MessageDescription Action2-38 Service Manual 4085-0014085-001 31 MissingPaper Jams 200 Paper Jam Printer Staging Sensor201 Paper Jam Printer Input Roller Sensor 203 Paper Jam Printer Input Sensor4085-001 204 Paper Jam Printer Staging Sensor 205 Paper Jam Printer Input Roller Sensor209 Paper Jam Printer Input Roller Sensor 220 Paper Jam -Tray24085-001 250 Paper Jam MPF 251 Paper Jam MPF4085-001 PerfectFinish Empty Short Paper4085-001 Unsupported Ink CartridgeUnsupported Printhead Error Recovery from Attendance Conditions 4085-001Error Recovery from Attendance Conditions 2-46 Service ManualError Type Alarm4085-001 bExpect data loss when this condition occursDiagnostic Information Power-OnSelf Test POST Sequence 4085-001Post Symptom Table Symptom4085-001 ActionSymptom Tables Carrier Transport ProblemsCommunications Problems Maintenance Station ProblemsPower Problems 4085-001 Operator Panel ProblemsPaper Feed Problems 4085-001 Print Quality Problems 2-52 Service Manual4085-001 Service ChecksMaintenance Functions 2-54 Service Manual 4085-001Action Maintenance Station Service Checks4085-001 Index Motor Service Check Sensor Checks2-56 Service Manual 4085-0014085-001 4085-001 Operator Panel Buttons Service Check2-58 Service Manual Operator Panel LCD Display Service Check Options Service CheckDRAM Memory Options 4085-0014085-001 Paper Feed Service CheckIf you are experiencing a paper jam 4085-001 •Defective power supply +62 V dc 2-62 Service Manual4085-001 •A defective motor4085-001 Power Supply Service CheckDead Machine 4085-001 RIP Card Service Check2-64 Service Manual Print Quality Service Check 4085-0012-66 Service Manual 4085-0014085-001 Index Card/Sensor Service CheckTransport Service Check 2-68 Service Manual 4085-001Cam System Motor/Sensor Service Check User Error Messages4085-001 Action2-70 Service Manual 4085-00154 Parallel Error 4085-0012-72 Service Manual 4085-0013. Diagnostic Aids Power-OnReset Button FunctionsPrinter Operations 4085-0014085-001 Disable/Enable Operator Panel Menus Entering CE Diagnostics Mode4085-001 Enter Flash Engine Code ModeClear NVRAM non-criticalsections only 4085-001 Change Ink CartridgesChange Printheads Aligning the Printheads User AlignmentCoarse Alignment 4085-0013-6 Service Manual 4085-001Cleaning Printheads 4085-0014085-001 Print Quality Test Page Fixed Settings Linking Input Trays4085-001 Input tray linking descriptionPrinting Menu Settings Page Unsolicited Manual FeedManual Duplex 4085-001Menus Page Fixed Settings 4085-0014085-001 TSC fields on the Print Menus Page Restoring Factory DefaultsCanceling a Print Job using the Operator Panel When a job is canceled 4085-0014085-001 Resetting the Printer using the Operator PanelInvoking Cancel Job Diagnostic Aids 4085-001Invoking Reset Printer from the Ready message 4085-001Other Resets Power On Reset --and similar resetsINIT * --Parallel Interface Initialization 4085-001Loss of Link Data and Link Response Printing Buffer Contents4085-001 NPA Response Activating Hex Trace Debug Mode Diagnostics Mode 1 - Print TestsRegistration 4085-0014085-001 TerminologyInput Source Print Tests 4085-001 <Input source> PrintingDiagnostics Mode 2 - Hardware Tests Contacts Page Fixed Settings4085-001 Contacts Page Print Test LCD Hardware TestTerminology 4085-001 Button TestDRAM Memory Test Terminology ROM Memory Test4085-001 Terminology Parallel Wrap Test4085-001 •Sync Busy Error •Byte Interrupt Request Error 4085-001Diagnostics Mode 2 - Input Tray Tests Tray 1 Sensor TestTray 2 Sensor Test 4085-001Terminology MP Feeder Sensor Test4085-001 Diagnostics Mode 2 - Base Sensor Tests Paper Path SensorsSupplies Sensors 4085-001Terminology 4085-001 TerminologyMiscellaneous Sensors Diagnostics Mode 2 - Subsystem Tests 4085-001 Ink Level Sensor TestUncap Printheads Cap PrintheadsCarrier System Test 4085-001Maintenance Sled Test 4085-001 Index System TestDiagnostics Mode 2 - Supplies Tests Ink Tank MemoriesPrinthead Memories 4085-001Diagnostics Mode 2 - Printer Setup Setting the Page Count4085-001 K&C TSR Test M&Y TSR Test4085-001 Viewing and Resetting the Maintenance Page CountViewing the Permanent Page Count 4085-001 Diagnostics Mode 2 - Error LogViewing the Error Log Clearing the Error Log 4085-0014085-001 Exiting Diagnostics Mode MenusUnderstanding the Menu Display and Menu Buttons Menu List DisplayPrinter Setting Display 4085-0014085-001 Printer Setting Value List Display 4085-001 SUPPLIES MENU4085-001 Print Quality =Normal4085-001 Operator Panel Menu DefinitionMenu Groups Busy/Waiting Menu Group Note: The Diagnostics Menu group should notDiagnostic Aids 4085-001Job Menu 4085-0014085-001 Note: This operation is only4085-001 Ready Menu GroupSUPPLIES MENU Diagnostic Aids Intermediate Menu, Setting, or Operationor Setting 4085-0014085-001 COLOR MENU3-50 Service Manual 4085-001 PAPER MENU FINISHING MENUUTILITIES MENU 4085-001Value 4085-001Operation 4085-001 SETUP MENUJOB MENU Diagnostic Aids 4085-001Note: Languages in this value list are only displayed if the printer’s operator panel ROMNote: See “Symbol Set Display Format” on page 3-58 for details on the Symbol SetSize, Pitch, or Symbol Set has the affect of saving the selected font as the defaultFont Name Display Format 4085-0014085-001 Symbol Set Display Format PARALLEL MENUNote: Only USB MENU4085-001 Note: OnlyConfiguration Menu Group 4085-0014085-001 4085-001 Diagnostics Menu Group Mode 1: PrintingNote: Only displayed if Tray 2 is installed Diagnostics Menu Group Mode 2: Non-printing 4085-0013-64 Service Manual 4085-0014085-001 SUBSYSTEM TESTS3-66 Service Manual ERROR LOGEXIT DIAGNOSTICS 4085-0014085-001 4. Repair InformationHandling ESD-SensitiveParts Adjustments Removal ProceduresReleasing Plastic Latches 4085-001Rear Cover Removal 4085-0011.Open the rear door 2.Remove Multi-PurposeFeeder 3.Remove two clips and remove the top door4-4 Service Manual 4085-0014085-001 Operator Panel Cover/Operator Panel RemovalExit Tray Removal Left Frame Cover Removal 4-6 Service Manual4085-001 1.Open the top doorLeft Cover Removal 4085-0014-8 Service Manual 4085-001Right Cover/Power Switch Removal 4085-0014-10 Service Manual 4085-001Left Tray Cover Removal 4085-001Right Tray Cover Removal 4085-0014085-001 4.Remove the right coverEngine Board /Cover Removal 4085-001Carrier with Card Removal 4085-0014-16 Service Manual 4085-001Carrier 1st Stage Drive Belt Removal Carrier Printhead Latch RemovalMulti-PurposeFeeder MPF Motor and Sensor Removal 4085-0014-18 Service Manual 4085-001Power Supply Removal 4085-0014085-001 1.Remove all covers4085-001 Repair InformationIndex Card Assembly Removal 4085-001Cover-OpenSensor Removal 4085-001RIP-EMCShield Assembly/RIP Card Removal 4085-0014085-001 Repair Information4085-001 5.Remove two screws from the PerfectFinish sensorFrame From Base Removal 4085-0014-28 Service Manual 4085-001Cam Engine Motor with Gear Removal 4085-0014-30 Service Manual 4085-0014085-001 1.Remove all coversPerfectFinish Gear Plate Removal 4085-0014085-001 Index Motor Assembly RemovalPerfectFinish Motor Removal Encoder Disk Feed Roller Assembly Removal 4085-0014085-001 Repair InformationStar Wheel Shaft Assembly Removal 4085-0014085-001 Repair InformationPaper Feed Platen Assembly Removal 4085-001Exit Shaft with Gear Removal 4085-0014085-001 1.Remove all covers4085-001 Repair Information4-42 Service Manual 4085-001Left Index Frame Pivot Assembly Removal 4085-0014-44 Service Manual 4085-001Right Index Frame Pivot Assembly Removal 4085-001Bat Wings and Bushings Removal 4-46 Service Manual4085-001 2.Remove the spring between the cam followersBackup Roller Assembly Removal 4085-0014085-001 Backup Roller Spring RemovalCarrier/Cable Retainer Removal 4085-001 Peristaltic Pump RemovalTray 2 Covers Removal Tray 2 Paper Pick Arm Assembly Removal 3.Remove E-clipB from pick assembly shaft4-50 Service Manual 4085-0014085-001 Repair InformationTray 2 Paper Feed Motor and Card Assembly Removal 3.Remove the paper port connector frame5.Disconnect the paper feed motor connector 4-52 Service Manual4085-001 5. Connector LocationsEngine Board 4085-001 RIP Card5-2 Service Manual RIP Card cont Power Supply4085-001 Engine4085-001 Optional Tray5-4 Service Manual 6. Preventive Maintenance Lubrication SpecificationsCarrier Shafts Carrier Transport System PulleysCarrier Card Pogo Pins Motor Pulley StudsCarrier Latch Camshaft Lubrication 4085-0014085-001 How To Use The Parts Catalog7. Parts Catalog 4085-001 Assembly 1: Covers7-2 Service Manual Assembly 1: Covers 4085-001Part Units4085-001 Assembly 2: Paper Feed7-4 Service Manual Assembly 2: Paper Feed 4085-0014085-001 Assembly 2 cont.: Paper Feed7-6 Service Manual Assembly 2 cont.: Paper Feed 4085-0014085-001 Assembly 2 cont.: Paper Feed7-8 Service Manual 12G6010 Assembly 2 cont.: Paper Feed4085-001 4085-001 Assembly 3: Electronics7-10 Service Manual Assembly 3: Electronics 4085-0014085-001 Assembly 3 cont.: Electronics7-12 Service Manual Assembly 3 cont.: Electronics 4085-0014085-001 Assembly 3 cont.: Electronics7-14 Service Manual Parts Catalog Assembly 3 cont.: Electronics4085-001 4085-001 Assembly 4: Carrier Transport7-16 Service Manual Assembly 4: Carrier Transport 4085-0014085-001 Assembly 5: Maintenance Station7-18 Service Manual Assembly 5: Maintenance Station 4085-0014085-001 Assembly 6: Optional Tray7-20 Service Manual Assembly 6: Optional Tray 4085-0014085-001 Assembly 7: Optional Multi-PurposeFeeder7-22 Service Manual Assembly 7: Optional Multi-PurposeFeeder 4085-0017-24 Service Manual 4085-0014085-001 12G6090MarkNet External Print Server 12G62517-26 Service Manual 4085-001Index X-2 Service Manual 4085-00XPart Numbers 4085-001X-4 Service Manual 4085-00X