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Lexmark J110, Printer manual Assembly 4: Carrier Transport, 4085-001, Service Manual

Models: J110 Printer

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Assembly 4: Carrier Transport

4085-001

Assembly 4: Carrier Transport

7-16Service Manual

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Lexmark J110, Printer manual Assembly 4: Carrier Transport, 4085-001, Service Manual

Contents

• Manuals Menu •Table of Contents •Start Diagnostics•Safety and Notices •Trademarks • Index 4085-001Edition: August 4085-001U.S.A. P/N: 12G3639 UNITED STATES GOVERNMENT RESTRICTED RIGHTSTable of Contents 4085-0014085-00X ivService Manual2-25 4085-001 4085-00X 4-26Preface 4085-001Safety Information Consignes de Sécurité4085-001 Norme di sicurezza Sicherheitshinweise4085-001 Pautas de Seguridad Informaçõ es de Seguranç a4085-001 Informació de Seguretat 4085-001xiiService Manual 4085-001Power Consumption 1. General Information4085-001 Outputs Internal Power Supply SpecificationsMaintenance Approach 4085-001Tools Required For Service Abbreviations4085-001 Operator Panel and Menus Using the Operator PanelPower Indicator States 4085-001Operator Panel Button Functions 4085-001General Information Printer Messages 4085-001Operator Panel Menus 4085-0015.Press Select to select Print Menus Printing the Menu Settings PageUtilities Menu 4085-001Changing Printer Settings 4085-001Disabling the Operator Panel Menus 4085-0012. Diagnostic Information Start4085-001 Service Messages Jam Jog Function4085-001 Symptom Error Indicator TableError 4085-0012-4 Service Manual 4085-0014085-001 Index System2-6 Service Manual 4085-0014085-001 Black Printhead2-8 Service Manual 4085-001RAM Memory Error - RAM 4085-001User Status Messages 2-10 Service Manual4085-001 Status 4085-001User Status Message Action2-12 Service Manual 4085-001Warning Messages Diagnostic Information4085-001 Status Messages 2-14 Service Manual4085-001 the Disabling 4085-001Disabling/Enabling the Enabling2-16 Service Manual 4085-001Status 4085-001Status Message Action2-18 Service Manual 4085-0014085-001 Performing Self Test2-20 Service Manual 4085-0014085-001 Printing Alignment2-22 Service Manual 4085-0014085-001 Programming SystemAttendance Messages 4085-0014085-001 88 Cartridge Low2-26 Service Manual 4085-0014085-001 Change<input source>Overriding Change Prompts 4085-0014085-001 Check Tray2-30 Service Manual 4085-0014085-001 31 Defective2-32 Service Manual 4085-0014085-001 81 Engine Code2-34 Service Manual 4085-0014085-001 Load <input source>2-36 Service Manual 4085-001Description 4085-001Attendance Message Action2-38 Service Manual 4085-0014085-001 31 Missing201 Paper Jam Printer Input Roller Sensor Paper Jams200 Paper Jam Printer Staging Sensor 203 Paper Jam Printer Input Sensor209 Paper Jam Printer Input Roller Sensor 4085-001 204 Paper Jam Printer Staging Sensor205 Paper Jam Printer Input Roller Sensor 220 Paper Jam -Tray24085-001 250 Paper Jam MPF 251 Paper Jam MPF4085-001 PerfectFinish Empty Short PaperUnsupported Ink Cartridge Unsupported Printhead4085-001 Error Recovery from Attendance Conditions 4085-001Error Type Error Recovery from Attendance Conditions2-46 Service Manual AlarmbExpect data loss when this condition occurs Diagnostic Information4085-001 Power-OnSelf Test POST Sequence 4085-0014085-001 Post Symptom TableSymptom ActionCommunications Problems Symptom TablesCarrier Transport Problems Maintenance Station Problems4085-001 Operator Panel Problems Paper Feed ProblemsPower Problems 4085-001 Print Quality Problems 2-52 Service ManualService Checks Maintenance Functions4085-001 2-54 Service Manual 4085-001Maintenance Station Service Checks 4085-001Action 2-56 Service Manual Index Motor Service CheckSensor Checks 4085-0014085-001 Operator Panel Buttons Service Check 2-58 Service Manual4085-001 DRAM Memory Options Operator Panel LCD Display Service CheckOptions Service Check 4085-001Paper Feed Service Check If you are experiencing a paper jam4085-001 4085-001 4085-001 •Defective power supply +62 V dc2-62 Service Manual A defective motorPower Supply Service Check Dead Machine4085-001 RIP Card Service Check 2-64 Service Manual4085-001 Print Quality Service Check 4085-0012-66 Service Manual 4085-001Index Card/Sensor Service Check Transport Service Check4085-001 2-68 Service Manual 4085-0014085-001 Cam System Motor/Sensor Service CheckUser Error Messages Action2-70 Service Manual 4085-00154 Parallel Error 4085-0012-72 Service Manual 4085-001Printer Operations 3. Diagnostic AidsPower-OnReset Button Functions 4085-0014085-001 Disable/Enable Operator Panel Menus Entering CE Diagnostics ModeClear NVRAM non-criticalsections only Enter Flash Engine Code Mode4085-001 Change Ink Cartridges Change Printheads4085-001 Coarse Alignment Aligning the PrintheadsUser Alignment 4085-0013-6 Service Manual 4085-001Cleaning Printheads 4085-0014085-001 Print Quality Test Page Fixed Settings Linking Input Trays4085-001 Input tray linking descriptionManual Duplex Printing Menu Settings PageUnsolicited Manual Feed 4085-001Menus Page Fixed Settings 4085-001Restoring Factory Defaults Canceling a Print Job using the Operator Panel4085-001 TSC fields on the Print Menus Page When a job is canceled 4085-001Resetting the Printer using the Operator Panel Invoking Cancel Job4085-001 Diagnostic Aids 4085-001Invoking Reset Printer from the Ready message 4085-001INIT * --Parallel Interface Initialization Other ResetsPower On Reset --and similar resets 4085-001Printing Buffer Contents 4085-001 NPA ResponseLoss of Link Data and Link Response Registration Diagnostics Mode 1 - Print TestsActivating Hex Trace Debug Mode 4085-001Terminology Input Source Print Tests4085-001 4085-001 <Input source> Printing4085-001 Contacts Page Print Test Diagnostics Mode 2 - Hardware TestsContacts Page Fixed Settings LCD Hardware Test4085-001 Button Test DRAM Memory TestTerminology ROM Memory Test 4085-001Terminology Parallel Wrap Test 4085-001Terminology •Sync Busy Error •Byte Interrupt Request Error 4085-001Tray 2 Sensor Test Diagnostics Mode 2 - Input Tray TestsTray 1 Sensor Test 4085-001MP Feeder Sensor Test 4085-001Terminology Supplies Sensors Diagnostics Mode 2 - Base Sensor TestsPaper Path Sensors 4085-0014085-001 Terminology Miscellaneous SensorsTerminology Uncap Printheads Diagnostics Mode 2 - Subsystem Tests4085-001 Ink Level Sensor Test Cap PrintheadsCarrier System Test 4085-001Maintenance Sled Test 4085-001 Index System TestPrinthead Memories Diagnostics Mode 2 - Supplies TestsInk Tank Memories 4085-0014085-001 K&C TSR Test Diagnostics Mode 2 - Printer SetupSetting the Page Count M&Y TSR TestViewing and Resetting the Maintenance Page Count Viewing the Permanent Page Count4085-001 Diagnostics Mode 2 - Error Log Viewing the Error Log4085-001 Clearing the Error Log 4085-001Understanding the Menu Display and Menu Buttons 4085-001 Exiting Diagnostics ModeMenus Menu List DisplayPrinter Setting Display 4085-0014085-001 Printer Setting Value List Display 4085-001 SUPPLIES MENU4085-001 Print Quality =NormalOperator Panel Menu Definition Menu Groups4085-001 Diagnostic Aids Busy/Waiting Menu GroupNote: The Diagnostics Menu group should not 4085-001Job Menu 4085-0014085-001 Note: This operation is onlyReady Menu Group SUPPLIES MENU4085-001 or Setting Diagnostic AidsIntermediate Menu, Setting, or Operation 4085-001COLOR MENU 3-50 Service Manual4085-001 4085-001 PAPER MENU FINISHING MENUUTILITIES MENU 4085-0014085-001 OperationValue SETUP MENU JOB MENU4085-001 Note: Languages in this value list are only Diagnostic Aids4085-001 displayed if the printer’s operator panel ROMSize, Pitch, or Symbol Set has the affect of Note: See “Symbol Set Display Format” onpage 3-58 for details on the Symbol Set saving the selected font as the defaultFont Name Display Format 4085-0014085-001 Symbol Set Display Format PARALLEL MENU4085-001 Note: OnlyUSB MENU Note: OnlyConfiguration Menu Group 4085-0014085-001 Diagnostics Menu Group Mode 1: Printing Note: Only displayed if Tray 2 is installed4085-001 Diagnostics Menu Group Mode 2: Non-printing 4085-0013-64 Service Manual 4085-0014085-001 SUBSYSTEM TESTSEXIT DIAGNOSTICS 3-66 Service ManualERROR LOG 4085-0014. Repair Information Handling ESD-SensitiveParts4085-001 Releasing Plastic Latches AdjustmentsRemoval Procedures 4085-0011.Open the rear door 2.Remove Multi-PurposeFeeder Rear Cover Removal4085-001 3.Remove two clips and remove the top door4-4 Service Manual 4085-001Operator Panel Cover/Operator Panel Removal Exit Tray Removal4085-001 4085-001 Left Frame Cover Removal4-6 Service Manual 1.Open the top doorLeft Cover Removal 4085-0014-8 Service Manual 4085-001Right Cover/Power Switch Removal 4085-0014-10 Service Manual 4085-001Left Tray Cover Removal 4085-001Right Tray Cover Removal 4085-0014085-001 4.Remove the right coverEngine Board /Cover Removal 4085-001Carrier with Card Removal 4085-0014085-001 Multi-PurposeFeeder MPF Motor and Sensor Removal Carrier 1st Stage Drive Belt RemovalCarrier Printhead Latch Removal 4085-0014-18 Service Manual 4085-001Power Supply Removal 4085-0014085-001 1.Remove all covers4085-001 Repair InformationIndex Card Assembly Removal 4085-001Cover-OpenSensor Removal 4085-001RIP-EMCShield Assembly/RIP Card Removal 4085-0014085-001 Repair Information4085-001 5.Remove two screws from the PerfectFinish sensorFrame From Base Removal 4085-0014-28 Service Manual 4085-001Cam Engine Motor with Gear Removal 4085-0014-30 Service Manual 4085-0014085-001 1.Remove all coversPerfectFinish Gear Plate Removal 4085-001Index Motor Assembly Removal PerfectFinish Motor Removal4085-001 Encoder Disk Feed Roller Assembly Removal 4085-0014085-001 Repair InformationStar Wheel Shaft Assembly Removal 4085-0014085-001 Repair InformationPaper Feed Platen Assembly Removal 4085-001Exit Shaft with Gear Removal 4085-0014085-001 1.Remove all covers4085-001 Repair Information4-42 Service Manual 4085-001Left Index Frame Pivot Assembly Removal 4085-0014-44 Service Manual 4085-001Right Index Frame Pivot Assembly Removal 4085-0012.Remove the spring between the cam followers Bat Wings and Bushings Removal4085-001 4.Remove bushings 5.Pull forward and removeBackup Roller Assembly Removal 4085-001Backup Roller Spring Removal Carrier/Cable Retainer Removal4085-001 Peristaltic Pump Removal Tray 2 Covers Removal4085-001 4-50 Service Manual Tray 2 Paper Pick Arm Assembly Removal3.Remove E-clipB from pick assembly shaft 4085-0014085-001 Repair Information5.Disconnect the paper feed motor connector Tray 2 Paper Feed Motor and Card Assembly Removal3.Remove the paper port connector frame 4-52 Service Manual5. Connector Locations Engine Board4085-001 RIP Card 5-2 Service Manual4085-001 4085-001 RIP Card contPower Supply EngineOptional Tray 5-4 Service Manual4085-001 Carrier Shafts 6. Preventive MaintenanceLubrication Specifications Carrier Transport System PulleysCarrier Latch Camshaft Lubrication Carrier Card Pogo PinsMotor Pulley Studs 4085-001How To Use The Parts Catalog 7. Parts Catalog4085-001 Assembly 1: Covers 7-2 Service Manual4085-001 Part Assembly 1: Covers4085-001 UnitsAssembly 2: Paper Feed 7-4 Service Manual4085-001 Assembly 2: Paper Feed 4085-001Assembly 2 cont.: Paper Feed 4085-001Assembly 2 cont.: Paper Feed 4085-001Assembly 2 cont.: Paper Feed 7-8 Service Manual4085-001 Assembly 2 cont.: Paper Feed 4085-00112G6010 Assembly 3: Electronics 7-10 Service Manual4085-001 Assembly 3: Electronics 4085-001Assembly 3 cont.: Electronics 7-12 Service Manual4085-001 Assembly 3 cont.: Electronics 4085-001Assembly 3 cont.: Electronics 7-14 Service Manual4085-001 Assembly 3 cont.: Electronics 4085-001Parts Catalog Assembly 4: Carrier Transport 7-16 Service Manual4085-001 Assembly 4: Carrier Transport 4085-001Assembly 5: Maintenance Station 7-18 Service Manual4085-001 Assembly 5 Maintenance Station 4085-001Assembly 6: Optional Tray 7-20 Service Manual4085-001 Assembly 6: Optional Tray 4085-001Assembly 7: Optional Multi-PurposeFeeder 7-22 Service Manual4085-001 Assembly 7: Optional Multi-PurposeFeeder 4085-0017-24 Service Manual 4085-001MarkNet External Print Server 4085-00112G6090 12G62517-26 Service Manual 4085-001Index X-2 Service Manual 4085-00XPart Numbers 4085-001X-4 Service Manual 4085-00X