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Lexmark Printer, J110 manual Assembly 5: Maintenance Station, 4085-001

Models: J110 Printer

1 248

Page 237

4085-001

Assembly 5: Maintenance Station

Asm-	Part	Units	Description
Index	Number	Units	Description
Index	Number

5-1	12G6056	1	Waste Ink Bottle with Belt Shield
2	12G6022	1	Maintenance Regulator Assembly
3	12G6019	1	Maintenance Motor Assembly with
			Gear
4	12G6021	1	Peristaltic Pump Assembly
5	12G6020	1	Maintenance Station Assembly
6	12G6091	2	Wipers, Maintenance
7	12G6024	1	Maintenance Homing Sensor
8	12G6099	1	Washer/Clip/Keeper/Tubing (PP)
NS	12G6023	1	Maintenance Cable
NS	12G6076		Screws, (PP)

Parts Catalog 7-19

Page 237

Image 237

Lexmark Printer, J110 manual Assembly 5: Maintenance Station, 4085-001

Contents

•Safety and Notices •Trademarks • Index •Table of Contents •Start Diagnostics• Manuals Menu 4085-001U.S.A. P/N: 12G3639 4085-001Edition: August UNITED STATES GOVERNMENT RESTRICTED RIGHTS4085-001 Table of Contents4085-00X ivService Manual2-25 4085-001 4-26 4085-00X4085-001 PrefaceSafety Information Consignes de Sécurité4085-001 Norme di sicurezza Sicherheitshinweise4085-001 Pautas de Seguridad Informaçõ es de Seguranç a4085-001 4085-001 Informació de Seguretat4085-001 xiiService ManualPower Consumption 1. General Information4085-001 Maintenance Approach Internal Power Supply SpecificationsOutputs 4085-001Tools Required For Service Abbreviations4085-001 Power Indicator States Using the Operator PanelOperator Panel and Menus 4085-001Operator Panel Button Functions 4085-001General Information 4085-001 Printer Messages4085-001 Operator Panel MenusUtilities Menu Printing the Menu Settings Page5.Press Select to select Print Menus 4085-0014085-001 Changing Printer Settings4085-001 Disabling the Operator Panel Menus2. Diagnostic Information Start4085-001 Service Messages Jam Jog Function4085-001 Error Error Indicator TableSymptom 4085-0014085-001 2-4 Service ManualIndex System 4085-0014085-001 2-6 Service ManualBlack Printhead 4085-0014085-001 2-8 Service Manual4085-001 RAM Memory Error - RAMUser Status Messages 2-10 Service Manual4085-001 User Status Message 4085-001Status Action4085-001 2-12 Service ManualWarning Messages Diagnostic Information4085-001 Status Messages 2-14 Service Manual4085-001 Disabling/Enabling 4085-001the Disabling the Enabling4085-001 2-16 Service ManualStatus Message 4085-001Status Action4085-001 2-18 Service ManualPerforming Self Test 4085-0014085-001 2-20 Service ManualPrinting Alignment 4085-0014085-001 2-22 Service ManualProgramming System 4085-0014085-001 Attendance Messages88 Cartridge Low 4085-0014085-001 2-26 Service ManualChange<input source> 4085-0014085-001 Overriding Change PromptsCheck Tray 4085-0014085-001 2-30 Service Manual31 Defective 4085-0014085-001 2-32 Service Manual81 Engine Code 4085-0014085-001 2-34 Service ManualLoad <input source> 4085-0014085-001 2-36 Service ManualAttendance Message 4085-001Description Action4085-001 2-38 Service Manual31 Missing 4085-001200 Paper Jam Printer Staging Sensor Paper Jams201 Paper Jam Printer Input Roller Sensor 203 Paper Jam Printer Input Sensor205 Paper Jam Printer Input Roller Sensor 4085-001 204 Paper Jam Printer Staging Sensor209 Paper Jam Printer Input Roller Sensor 220 Paper Jam -Tray2251 Paper Jam MPF 4085-001 250 Paper Jam MPFShort Paper 4085-001 PerfectFinish EmptyUnsupported Ink Cartridge Unsupported Printhead4085-001 4085-001 Error Recovery from Attendance Conditions2-46 Service Manual Error Recovery from Attendance ConditionsError Type AlarmbExpect data loss when this condition occurs Diagnostic Information4085-001 4085-001 Power-OnSelf Test POST SequenceSymptom Post Symptom Table4085-001 ActionCarrier Transport Problems Symptom TablesCommunications Problems Maintenance Station Problems4085-001 Operator Panel Problems Paper Feed ProblemsPower Problems 2-52 Service Manual 4085-001 Print Quality ProblemsService Checks Maintenance Functions4085-001 4085-001 2-54 Service ManualMaintenance Station Service Checks 4085-001Action Sensor Checks Index Motor Service Check2-56 Service Manual 4085-0014085-001 Operator Panel Buttons Service Check 2-58 Service Manual4085-001 Options Service Check Operator Panel LCD Display Service CheckDRAM Memory Options 4085-001Paper Feed Service Check If you are experiencing a paper jam4085-001 4085-001 2-62 Service Manual •Defective power supply +62 V dc4085-001 •A defective motorPower Supply Service Check Dead Machine4085-001 RIP Card Service Check 2-64 Service Manual4085-001 4085-001 Print Quality Service Check4085-001 2-66 Service ManualIndex Card/Sensor Service Check Transport Service Check4085-001 4085-001 2-68 Service ManualUser Error Messages Cam System Motor/Sensor Service Check4085-001 Action4085-001 2-70 Service Manual4085-001 54 Parallel Error4085-001 2-72 Service ManualPower-OnReset Button Functions 3. Diagnostic AidsPrinter Operations 4085-001Entering CE Diagnostics Mode 4085-001 Disable/Enable Operator Panel MenusEnter Flash Engine Code Mode Clear NVRAM non-criticalsections only4085-001 Change Ink Cartridges Change Printheads4085-001 User Alignment Aligning the PrintheadsCoarse Alignment 4085-0014085-001 3-6 Service Manual4085-001 Cleaning PrintheadsLinking Input Trays 4085-001 Print Quality Test Page Fixed SettingsInput tray linking description 4085-001Unsolicited Manual Feed Printing Menu Settings PageManual Duplex 4085-0014085-001 Menus Page Fixed SettingsRestoring Factory Defaults Canceling a Print Job using the Operator Panel4085-001 TSC fields on the Print Menus Page 4085-001 When a job is canceledResetting the Printer using the Operator Panel Invoking Cancel Job4085-001 4085-001 Diagnostic Aids4085-001 Invoking Reset Printer from the Ready messagePower On Reset --and similar resets Other ResetsINIT * --Parallel Interface Initialization 4085-001Printing Buffer Contents 4085-001 NPA ResponseLoss of Link Data and Link Response Diagnostics Mode 1 - Print Tests Activating Hex Trace Debug ModeRegistration 4085-001Terminology Input Source Print Tests4085-001 <Input source> Printing 4085-001Contacts Page Fixed Settings Diagnostics Mode 2 - Hardware Tests4085-001 Contacts Page Print Test LCD Hardware Test4085-001 Button Test DRAM Memory TestTerminology ROM Memory Test 4085-001Terminology Parallel Wrap Test 4085-001Terminology 4085-001 •Sync Busy Error •Byte Interrupt Request ErrorTray 1 Sensor Test Diagnostics Mode 2 - Input Tray TestsTray 2 Sensor Test 4085-001MP Feeder Sensor Test 4085-001Terminology Paper Path Sensors Diagnostics Mode 2 - Base Sensor TestsSupplies Sensors 4085-0014085-001 Terminology Miscellaneous SensorsTerminology 4085-001 Ink Level Sensor Test Diagnostics Mode 2 - Subsystem TestsUncap Printheads Cap Printheads4085-001 Carrier System Test4085-001 Index System Test Maintenance Sled TestInk Tank Memories Diagnostics Mode 2 - Supplies TestsPrinthead Memories 4085-001Setting the Page Count Diagnostics Mode 2 - Printer Setup4085-001 K&C TSR Test M&Y TSR TestViewing and Resetting the Maintenance Page Count Viewing the Permanent Page Count4085-001 Diagnostics Mode 2 - Error Log Viewing the Error Log4085-001 4085-001 Clearing the Error LogMenus 4085-001 Exiting Diagnostics ModeUnderstanding the Menu Display and Menu Buttons Menu List Display4085-001 Printer Setting Display4085-001 Printer Setting Value List Display SUPPLIES MENU 4085-001Print Quality =Normal 4085-001Operator Panel Menu Definition Menu Groups4085-001 Note: The Diagnostics Menu group should not Busy/Waiting Menu GroupDiagnostic Aids 4085-0014085-001 Job MenuNote: This operation is only 4085-001Ready Menu Group SUPPLIES MENU4085-001 Intermediate Menu, Setting, or Operation Diagnostic Aidsor Setting 4085-001COLOR MENU 3-50 Service Manual4085-001 FINISHING MENU 4085-001 PAPER MENU4085-001 UTILITIES MENU4085-001 OperationValue SETUP MENU JOB MENU4085-001 4085-001 Diagnostic AidsNote: Languages in this value list are only displayed if the printer’s operator panel ROMpage 3-58 for details on the Symbol Set Note: See “Symbol Set Display Format” onSize, Pitch, or Symbol Set has the affect of saving the selected font as the default4085-001 Font Name Display FormatPARALLEL MENU 4085-001 Symbol Set Display FormatUSB MENU Note: Only4085-001 Note: Only4085-001 Configuration Menu Group4085-001 Diagnostics Menu Group Mode 1: Printing Note: Only displayed if Tray 2 is installed4085-001 4085-001 Diagnostics Menu Group Mode 2: Non-printing4085-001 3-64 Service ManualSUBSYSTEM TESTS 4085-001ERROR LOG 3-66 Service ManualEXIT DIAGNOSTICS 4085-0014. Repair Information Handling ESD-SensitiveParts4085-001 Removal Procedures AdjustmentsReleasing Plastic Latches 4085-0014085-001 Rear Cover Removal1.Open the rear door 2.Remove Multi-PurposeFeeder 3.Remove two clips and remove the top door4085-001 4-4 Service ManualOperator Panel Cover/Operator Panel Removal Exit Tray Removal4085-001 4-6 Service Manual Left Frame Cover Removal4085-001 1.Open the top door4085-001 Left Cover Removal4085-001 4-8 Service Manual4085-001 Right Cover/Power Switch Removal4085-001 4-10 Service Manual4085-001 Left Tray Cover Removal4085-001 Right Tray Cover Removal4.Remove the right cover 4085-0014085-001 Engine Board /Cover Removal4085-001 Carrier with Card Removal4085-001 4-16 Service ManualCarrier Printhead Latch Removal Carrier 1st Stage Drive Belt RemovalMulti-PurposeFeeder MPF Motor and Sensor Removal 4085-0014085-001 4-18 Service Manual4085-001 Power Supply Removal1.Remove all covers 4085-001Repair Information 4085-0014085-001 Index Card Assembly Removal4085-001 Cover-OpenSensor Removal4085-001 RIP-EMCShield Assembly/RIP Card RemovalRepair Information 4085-0015.Remove two screws from the PerfectFinish sensor 4085-0014085-001 Frame From Base Removal4085-001 4-28 Service Manual4085-001 Cam Engine Motor with Gear Removal4085-001 4-30 Service Manual1.Remove all covers 4085-0014085-001 PerfectFinish Gear Plate RemovalIndex Motor Assembly Removal PerfectFinish Motor Removal4085-001 4085-001 Encoder Disk Feed Roller Assembly RemovalRepair Information 4085-0014085-001 Star Wheel Shaft Assembly RemovalRepair Information 4085-0014085-001 Paper Feed Platen Assembly Removal4085-001 Exit Shaft with Gear Removal1.Remove all covers 4085-001Repair Information 4085-0014085-001 4-42 Service Manual4085-001 Left Index Frame Pivot Assembly Removal4085-001 4-44 Service Manual4085-001 Right Index Frame Pivot Assembly Removal4-46 Service Manual Bat Wings and Bushings Removal4085-001 2.Remove the spring between the cam followers4085-001 Backup Roller Assembly RemovalBackup Roller Spring Removal Carrier/Cable Retainer Removal4085-001 Peristaltic Pump Removal Tray 2 Covers Removal4085-001 3.Remove E-clipB from pick assembly shaft Tray 2 Paper Pick Arm Assembly Removal4-50 Service Manual 4085-001Repair Information 4085-0013.Remove the paper port connector frame Tray 2 Paper Feed Motor and Card Assembly Removal5.Disconnect the paper feed motor connector 4-52 Service Manual5. Connector Locations Engine Board4085-001 RIP Card 5-2 Service Manual4085-001 Power Supply RIP Card cont4085-001 EngineOptional Tray 5-4 Service Manual4085-001 Lubrication Specifications 6. Preventive MaintenanceCarrier Shafts Carrier Transport System PulleysMotor Pulley Studs Carrier Card Pogo PinsCarrier Latch Camshaft Lubrication 4085-001How To Use The Parts Catalog 7. Parts Catalog4085-001 Assembly 1: Covers 7-2 Service Manual4085-001 4085-001 Assembly 1: CoversPart UnitsAssembly 2: Paper Feed 7-4 Service Manual4085-001 4085-001 Assembly 2: Paper FeedAssembly 2 cont.: Paper Feed 7-6 Service Manual4085-001 4085-001 Assembly 2 cont.: Paper FeedAssembly 2 cont.: Paper Feed 7-8 Service Manual4085-001 Assembly 2 cont.: Paper Feed 4085-00112G6010 Assembly 3: Electronics 7-10 Service Manual4085-001 4085-001 Assembly 3: ElectronicsAssembly 3 cont.: Electronics 7-12 Service Manual4085-001 4085-001 Assembly 3 cont.: ElectronicsAssembly 3 cont.: Electronics 7-14 Service Manual4085-001 Assembly 3 cont.: Electronics 4085-001Parts Catalog Assembly 4: Carrier Transport 7-16 Service Manual4085-001 4085-001 Assembly 4: Carrier TransportAssembly 5: Maintenance Station 7-18 Service Manual4085-001 4085-001 Assembly 5: Maintenance StationAssembly 6: Optional Tray 7-20 Service Manual4085-001 4085-001 Assembly 6: Optional TrayAssembly 7: Optional Multi-PurposeFeeder 7-22 Service Manual4085-001 4085-001 Assembly 7: Optional Multi-PurposeFeeder4085-001 7-24 Service Manual12G6090 4085-001MarkNet External Print Server 12G62514085-001 7-26 Service ManualIndex 4085-00X X-2 Service Manual4085-001 Part Numbers4085-00X X-4 Service Manual