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Lexmark J110, Printer manual Star Wheel Shaft Assembly Removal, 4085-001

Models: J110 Printer

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Star Wheel Shaft Assembly Removal

4085-001

Star Wheel Shaft Assembly Removal

1.Remove all covers.

2.Remove the carrier and belt. Refer to “Engine Board /Cover Removal” on page 4-14.

3.Remove pump housing maintenance station, tank, and transport carrier motor. Refer to “Pump Housing/Maintenance Station/Ink Waste Tank/Transport Carrier Motor Removal” on page 4-20.

4.Disconnect the spring {A} connecting the base assembly to the star wheel cam follow assembly.

5.Remove the E-clip {B} from the right end of the star wheel shaft.

6.Slide the shaft to the left and lift out. Disconnect the star wheel cam follow from the cam shaft assembly.

7.Remove the star wheel assembly.

4-36Service Manual

Image 196

Lexmark J110, Printer manual Star Wheel Shaft Assembly Removal, 4085-001

Contents

•Table of Contents •Start Diagnostics •Safety and Notices •Trademarks • Index• Manuals Menu 4085-0014085-001 U.S.A. P/N: 12G3639Edition: August UNITED STATES GOVERNMENT RESTRICTED RIGHTSTable of Contents 4085-001ivService Manual 4085-00X2-25 4085-001 4085-00X 4-26Preface 4085-001Consignes de Sécurité Safety Information4085-001 Sicherheitshinweise Norme di sicurezza4085-001 Informaçõ es de Seguranç a Pautas de Seguridad4085-001 Informació de Seguretat 4085-001xiiService Manual 4085-0011. General Information Power Consumption4085-001 Internal Power Supply Specifications Maintenance ApproachOutputs 4085-001Abbreviations Tools Required For Service4085-001 Using the Operator Panel Power Indicator StatesOperator Panel and Menus 4085-0014085-001 Operator Panel Button FunctionsGeneral Information Printer Messages 4085-001Operator Panel Menus 4085-001Printing the Menu Settings Page Utilities Menu5.Press Select to select Print Menus 4085-001Changing Printer Settings 4085-001Disabling the Operator Panel Menus 4085-001Start 2. Diagnostic Information4085-001 Jam Jog Function Service Messages4085-001 Error Indicator Table ErrorSymptom 4085-0012-4 Service Manual 4085-0014085-001 Index System2-6 Service Manual 4085-0014085-001 Black Printhead2-8 Service Manual 4085-001RAM Memory Error - RAM 4085-0012-10 Service Manual User Status Messages4085-001 4085-001 User Status MessageStatus Action2-12 Service Manual 4085-001Diagnostic Information Warning Messages4085-001 2-14 Service Manual Status Messages4085-001 4085-001 Disabling/Enablingthe Disabling the Enabling2-16 Service Manual 4085-0014085-001 Status MessageStatus Action2-18 Service Manual 4085-0014085-001 Performing Self Test2-20 Service Manual 4085-0014085-001 Printing Alignment2-22 Service Manual 4085-0014085-001 Programming SystemAttendance Messages 4085-0014085-001 88 Cartridge Low2-26 Service Manual 4085-0014085-001 Change<input source>Overriding Change Prompts 4085-0014085-001 Check Tray2-30 Service Manual 4085-0014085-001 31 Defective2-32 Service Manual 4085-0014085-001 81 Engine Code2-34 Service Manual 4085-0014085-001 Load <input source>2-36 Service Manual 4085-0014085-001 Attendance MessageDescription Action2-38 Service Manual 4085-0014085-001 31 MissingPaper Jams 200 Paper Jam Printer Staging Sensor201 Paper Jam Printer Input Roller Sensor 203 Paper Jam Printer Input Sensor4085-001 204 Paper Jam Printer Staging Sensor 205 Paper Jam Printer Input Roller Sensor209 Paper Jam Printer Input Roller Sensor 220 Paper Jam -Tray24085-001 250 Paper Jam MPF 251 Paper Jam MPF4085-001 PerfectFinish Empty Short PaperUnsupported Printhead Unsupported Ink Cartridge4085-001 Error Recovery from Attendance Conditions 4085-001Error Recovery from Attendance Conditions 2-46 Service ManualError Type AlarmDiagnostic Information bExpect data loss when this condition occurs4085-001 Power-OnSelf Test POST Sequence 4085-001Post Symptom Table Symptom4085-001 ActionSymptom Tables Carrier Transport ProblemsCommunications Problems Maintenance Station ProblemsPaper Feed Problems 4085-001 Operator Panel ProblemsPower Problems 4085-001 Print Quality Problems 2-52 Service ManualMaintenance Functions Service Checks4085-001 2-54 Service Manual 4085-0014085-001 Maintenance Station Service ChecksAction Index Motor Service Check Sensor Checks2-56 Service Manual 4085-0014085-001 2-58 Service Manual Operator Panel Buttons Service Check4085-001 Operator Panel LCD Display Service Check Options Service CheckDRAM Memory Options 4085-001If you are experiencing a paper jam Paper Feed Service Check4085-001 4085-001 •Defective power supply +62 V dc 2-62 Service Manual4085-001 •A defective motorDead Machine Power Supply Service Check4085-001 2-64 Service Manual RIP Card Service Check4085-001 Print Quality Service Check 4085-0012-66 Service Manual 4085-001Transport Service Check Index Card/Sensor Service Check4085-001 2-68 Service Manual 4085-001Cam System Motor/Sensor Service Check User Error Messages4085-001 Action2-70 Service Manual 4085-00154 Parallel Error 4085-0012-72 Service Manual 4085-0013. Diagnostic Aids Power-OnReset Button FunctionsPrinter Operations 4085-0014085-001 Disable/Enable Operator Panel Menus Entering CE Diagnostics ModeClear NVRAM non-criticalsections only Enter Flash Engine Code Mode4085-001 Change Printheads Change Ink Cartridges4085-001 Aligning the Printheads User AlignmentCoarse Alignment 4085-0013-6 Service Manual 4085-001Cleaning Printheads 4085-0014085-001 Print Quality Test Page Fixed Settings Linking Input Trays4085-001 Input tray linking descriptionPrinting Menu Settings Page Unsolicited Manual FeedManual Duplex 4085-001Menus Page Fixed Settings 4085-001Canceling a Print Job using the Operator Panel Restoring Factory Defaults4085-001 TSC fields on the Print Menus Page When a job is canceled 4085-001Invoking Cancel Job Resetting the Printer using the Operator Panel4085-001 Diagnostic Aids 4085-001Invoking Reset Printer from the Ready message 4085-001Other Resets Power On Reset --and similar resetsINIT * --Parallel Interface Initialization 4085-0014085-001 NPA Response Printing Buffer ContentsLoss of Link Data and Link Response Activating Hex Trace Debug Mode Diagnostics Mode 1 - Print TestsRegistration 4085-001Input Source Print Tests Terminology4085-001 4085-001 <Input source> PrintingDiagnostics Mode 2 - Hardware Tests Contacts Page Fixed Settings4085-001 Contacts Page Print Test LCD Hardware TestDRAM Memory Test 4085-001 Button TestTerminology 4085-001 ROM Memory TestTerminology 4085-001 Parallel Wrap TestTerminology •Sync Busy Error •Byte Interrupt Request Error 4085-001Diagnostics Mode 2 - Input Tray Tests Tray 1 Sensor TestTray 2 Sensor Test 4085-0014085-001 MP Feeder Sensor TestTerminology Diagnostics Mode 2 - Base Sensor Tests Paper Path SensorsSupplies Sensors 4085-001Miscellaneous Sensors 4085-001 TerminologyTerminology Diagnostics Mode 2 - Subsystem Tests 4085-001 Ink Level Sensor TestUncap Printheads Cap PrintheadsCarrier System Test 4085-001Maintenance Sled Test 4085-001 Index System TestDiagnostics Mode 2 - Supplies Tests Ink Tank MemoriesPrinthead Memories 4085-001Diagnostics Mode 2 - Printer Setup Setting the Page Count4085-001 K&C TSR Test M&Y TSR TestViewing the Permanent Page Count Viewing and Resetting the Maintenance Page Count4085-001 Viewing the Error Log Diagnostics Mode 2 - Error Log4085-001 Clearing the Error Log 4085-0014085-001 Exiting Diagnostics Mode MenusUnderstanding the Menu Display and Menu Buttons Menu List DisplayPrinter Setting Display 4085-0014085-001 Printer Setting Value List Display 4085-001 SUPPLIES MENU4085-001 Print Quality =NormalMenu Groups Operator Panel Menu Definition4085-001 Busy/Waiting Menu Group Note: The Diagnostics Menu group should notDiagnostic Aids 4085-001Job Menu 4085-0014085-001 Note: This operation is onlySUPPLIES MENU Ready Menu Group4085-001 Diagnostic Aids Intermediate Menu, Setting, or Operationor Setting 4085-0013-50 Service Manual COLOR MENU4085-001 4085-001 PAPER MENU FINISHING MENUUTILITIES MENU 4085-001Operation 4085-001Value JOB MENU SETUP MENU4085-001 Diagnostic Aids 4085-001Note: Languages in this value list are only displayed if the printer’s operator panel ROMNote: See “Symbol Set Display Format” on page 3-58 for details on the Symbol SetSize, Pitch, or Symbol Set has the affect of saving the selected font as the defaultFont Name Display Format 4085-0014085-001 Symbol Set Display Format PARALLEL MENUNote: Only USB MENU4085-001 Note: OnlyConfiguration Menu Group 4085-0014085-001 Note: Only displayed if Tray 2 is installed Diagnostics Menu Group Mode 1: Printing4085-001 Diagnostics Menu Group Mode 2: Non-printing 4085-0013-64 Service Manual 4085-0014085-001 SUBSYSTEM TESTS3-66 Service Manual ERROR LOGEXIT DIAGNOSTICS 4085-001Handling ESD-SensitiveParts 4. Repair Information4085-001 Adjustments Removal ProceduresReleasing Plastic Latches 4085-001Rear Cover Removal 4085-0011.Open the rear door 2.Remove Multi-PurposeFeeder 3.Remove two clips and remove the top door4-4 Service Manual 4085-001Exit Tray Removal Operator Panel Cover/Operator Panel Removal4085-001 Left Frame Cover Removal 4-6 Service Manual4085-001 1.Open the top doorLeft Cover Removal 4085-0014-8 Service Manual 4085-001Right Cover/Power Switch Removal 4085-0014-10 Service Manual 4085-001Left Tray Cover Removal 4085-001Right Tray Cover Removal 4085-0014085-001 4.Remove the right coverEngine Board /Cover Removal 4085-001Carrier with Card Removal 4085-0014-16 Service Manual 4085-001Carrier 1st Stage Drive Belt Removal Carrier Printhead Latch RemovalMulti-PurposeFeeder MPF Motor and Sensor Removal 4085-0014-18 Service Manual 4085-001Power Supply Removal 4085-0014085-001 1.Remove all covers4085-001 Repair InformationIndex Card Assembly Removal 4085-001Cover-OpenSensor Removal 4085-001RIP-EMCShield Assembly/RIP Card Removal 4085-0014085-001 Repair Information4085-001 5.Remove two screws from the PerfectFinish sensorFrame From Base Removal 4085-0014-28 Service Manual 4085-001Cam Engine Motor with Gear Removal 4085-0014-30 Service Manual 4085-0014085-001 1.Remove all coversPerfectFinish Gear Plate Removal 4085-001PerfectFinish Motor Removal Index Motor Assembly Removal4085-001 Encoder Disk Feed Roller Assembly Removal 4085-0014085-001 Repair InformationStar Wheel Shaft Assembly Removal 4085-0014085-001 Repair InformationPaper Feed Platen Assembly Removal 4085-001Exit Shaft with Gear Removal 4085-0014085-001 1.Remove all covers4085-001 Repair Information4-42 Service Manual 4085-001Left Index Frame Pivot Assembly Removal 4085-0014-44 Service Manual 4085-001Right Index Frame Pivot Assembly Removal 4085-001Bat Wings and Bushings Removal 4-46 Service Manual4085-001 2.Remove the spring between the cam followersBackup Roller Assembly Removal 4085-001Carrier/Cable Retainer Removal Backup Roller Spring Removal4085-001 Tray 2 Covers Removal Peristaltic Pump Removal4085-001 Tray 2 Paper Pick Arm Assembly Removal 3.Remove E-clipB from pick assembly shaft4-50 Service Manual 4085-0014085-001 Repair InformationTray 2 Paper Feed Motor and Card Assembly Removal 3.Remove the paper port connector frame5.Disconnect the paper feed motor connector 4-52 Service ManualEngine Board 5. Connector Locations4085-001 5-2 Service Manual RIP Card4085-001 RIP Card cont Power Supply4085-001 Engine5-4 Service Manual Optional Tray4085-001 6. Preventive Maintenance Lubrication SpecificationsCarrier Shafts Carrier Transport System PulleysCarrier Card Pogo Pins Motor Pulley StudsCarrier Latch Camshaft Lubrication 4085-0017. Parts Catalog How To Use The Parts Catalog4085-001 7-2 Service Manual Assembly 1: Covers4085-001 Assembly 1: Covers 4085-001Part Units7-4 Service Manual Assembly 2: Paper Feed4085-001 Assembly 2: Paper Feed 4085-0017-6 Service Manual Assembly 2 cont.: Paper Feed4085-001 Assembly 2 cont.: Paper Feed 4085-0017-8 Service Manual Assembly 2 cont.: Paper Feed4085-001 4085-001 Assembly 2 cont.: Paper Feed12G6010 7-10 Service Manual Assembly 3: Electronics4085-001 Assembly 3: Electronics 4085-0017-12 Service Manual Assembly 3 cont.: Electronics4085-001 Assembly 3 cont.: Electronics 4085-0017-14 Service Manual Assembly 3 cont.: Electronics4085-001 4085-001 Assembly 3 cont.: ElectronicsParts Catalog 7-16 Service Manual Assembly 4: Carrier Transport4085-001 Assembly 4: Carrier Transport 4085-0017-18 Service Manual Assembly 5: Maintenance Station4085-001 Assembly 5: Maintenance Station 4085-0017-20 Service Manual Assembly 6: Optional Tray4085-001 Assembly 6: Optional Tray 4085-0017-22 Service Manual Assembly 7: Optional Multi-PurposeFeeder4085-001 Assembly 7: Optional Multi-PurposeFeeder 4085-0017-24 Service Manual 4085-0014085-001 12G6090MarkNet External Print Server 12G62517-26 Service Manual 4085-001Index X-2 Service Manual 4085-00XPart Numbers 4085-001X-4 Service Manual 4085-00X