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Lexmark Printer Diagnostics Mode 2 - Input Tray Tests, Tray 1 Sensor Test, Tray 2 Sensor Test

Models: J110 Printer

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Diagnostics (Mode 2) - Input Tray Tests

4085-001

Diagnostics (Mode 2) - Input Tray Tests

Tray 1 Sensor Test

This test determines whether or not the Tray 1 input sensor is working correctly. To run the test, select Tray 1 from the INPUT TRAY TESTS menu. The following screen is displayed:

Tray 1

PO=OP

Terminology:

•PO or Paper Out refers to the empty sensor.

Once this screen is displayed, the sensor can be manually actuated. When the sensor is closed, CL is displayed. When the sensor is open, OP is displayed. If the wrong message is displayed, the sensor is malfunctioning.

OP = Empty Tray

CL = Not Empty

To exit the test, select Return or Stop.

Tray 2 Sensor Test

This test determines whether or not the Tray 2 input sensor is working correctly. To run the test, select Tray 2 from the INPUT TRAY TESTS menu. The following screen will be displayed:

Tray 2

PO=OP PT=CL

Terminology:

•PO or Paper Out refers to the empty sensor.

•PT or Pass-through refers to the pass-through sensor.

Once this screen is displayed, the sensors can be manually actuated. When the sensor is closed, CL is displayed. When the

Diagnostic Aids 3-27

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Lexmark Printer, J110 Diagnostics Mode 2 - Input Tray Tests, Tray 1 Sensor Test, Tray 2 Sensor Test, 4085-001, Terminology

Contents

•Safety and Notices •Trademarks • Index •Table of Contents •Start Diagnostics• Manuals Menu 4085-001U.S.A. P/N: 12G3639 4085-001Edition: August UNITED STATES GOVERNMENT RESTRICTED RIGHTS4085-001 Table of ContentsivService Manual 4085-00X2-25 4085-001 4-26 4085-00X4085-001 PrefaceConsignes de Sécurité Safety Information4085-001 Sicherheitshinweise Norme di sicurezza4085-001 Informaçõ es de Seguranç a Pautas de Seguridad4085-001 4085-001 Informació de Seguretat4085-001 xiiService Manual1. General Information Power Consumption4085-001 Maintenance Approach Internal Power Supply SpecificationsOutputs 4085-001Abbreviations Tools Required For Service4085-001 Power Indicator States Using the Operator PanelOperator Panel and Menus 4085-0014085-001 Operator Panel Button FunctionsGeneral Information 4085-001 Printer Messages4085-001 Operator Panel MenusUtilities Menu Printing the Menu Settings Page5.Press Select to select Print Menus 4085-0014085-001 Changing Printer Settings4085-001 Disabling the Operator Panel MenusStart 2. Diagnostic Information4085-001 Jam Jog Function Service Messages4085-001 Error Error Indicator TableSymptom 4085-0014085-001 2-4 Service ManualIndex System 4085-0014085-001 2-6 Service ManualBlack Printhead 4085-0014085-001 2-8 Service Manual4085-001 RAM Memory Error - RAM2-10 Service Manual User Status Messages4085-001 User Status Message 4085-001Status Action4085-001 2-12 Service ManualDiagnostic Information Warning Messages4085-001 2-14 Service Manual Status Messages4085-001 Disabling/Enabling 4085-001the Disabling the Enabling4085-001 2-16 Service ManualStatus Message 4085-001Status Action4085-001 2-18 Service ManualPerforming Self Test 4085-0014085-001 2-20 Service ManualPrinting Alignment 4085-0014085-001 2-22 Service ManualProgramming System 4085-0014085-001 Attendance Messages88 Cartridge Low 4085-0014085-001 2-26 Service ManualChange<input source> 4085-0014085-001 Overriding Change PromptsCheck Tray 4085-0014085-001 2-30 Service Manual31 Defective 4085-0014085-001 2-32 Service Manual81 Engine Code 4085-0014085-001 2-34 Service ManualLoad <input source> 4085-0014085-001 2-36 Service ManualAttendance Message 4085-001Description Action4085-001 2-38 Service Manual31 Missing 4085-001200 Paper Jam Printer Staging Sensor Paper Jams201 Paper Jam Printer Input Roller Sensor 203 Paper Jam Printer Input Sensor205 Paper Jam Printer Input Roller Sensor 4085-001 204 Paper Jam Printer Staging Sensor209 Paper Jam Printer Input Roller Sensor 220 Paper Jam -Tray2251 Paper Jam MPF 4085-001 250 Paper Jam MPFShort Paper 4085-001 PerfectFinish EmptyUnsupported Printhead Unsupported Ink Cartridge4085-001 4085-001 Error Recovery from Attendance Conditions2-46 Service Manual Error Recovery from Attendance ConditionsError Type AlarmDiagnostic Information bExpect data loss when this condition occurs4085-001 4085-001 Power-OnSelf Test POST SequenceSymptom Post Symptom Table4085-001 ActionCarrier Transport Problems Symptom TablesCommunications Problems Maintenance Station ProblemsPaper Feed Problems 4085-001 Operator Panel ProblemsPower Problems 2-52 Service Manual 4085-001 Print Quality ProblemsMaintenance Functions Service Checks4085-001 4085-001 2-54 Service Manual4085-001 Maintenance Station Service ChecksAction Sensor Checks Index Motor Service Check2-56 Service Manual 4085-0014085-001 2-58 Service Manual Operator Panel Buttons Service Check4085-001 Options Service Check Operator Panel LCD Display Service CheckDRAM Memory Options 4085-001If you are experiencing a paper jam Paper Feed Service Check4085-001 4085-001 2-62 Service Manual •Defective power supply +62 V dc4085-001 •A defective motorDead Machine Power Supply Service Check4085-001 2-64 Service Manual RIP Card Service Check4085-001 4085-001 Print Quality Service Check4085-001 2-66 Service ManualTransport Service Check Index Card/Sensor Service Check4085-001 4085-001 2-68 Service ManualUser Error Messages Cam System Motor/Sensor Service Check4085-001 Action4085-001 2-70 Service Manual4085-001 54 Parallel Error4085-001 2-72 Service ManualPower-OnReset Button Functions 3. Diagnostic AidsPrinter Operations 4085-001Entering CE Diagnostics Mode 4085-001 Disable/Enable Operator Panel MenusClear NVRAM non-criticalsections only Enter Flash Engine Code Mode4085-001 Change Printheads Change Ink Cartridges4085-001 User Alignment Aligning the PrintheadsCoarse Alignment 4085-0014085-001 3-6 Service Manual4085-001 Cleaning PrintheadsLinking Input Trays 4085-001 Print Quality Test Page Fixed SettingsInput tray linking description 4085-001Unsolicited Manual Feed Printing Menu Settings PageManual Duplex 4085-0014085-001 Menus Page Fixed SettingsCanceling a Print Job using the Operator Panel Restoring Factory Defaults4085-001 TSC fields on the Print Menus Page 4085-001 When a job is canceledInvoking Cancel Job Resetting the Printer using the Operator Panel4085-001 4085-001 Diagnostic Aids4085-001 Invoking Reset Printer from the Ready messagePower On Reset --and similar resets Other ResetsINIT * --Parallel Interface Initialization 4085-0014085-001 NPA Response Printing Buffer ContentsLoss of Link Data and Link Response Diagnostics Mode 1 - Print Tests Activating Hex Trace Debug ModeRegistration 4085-001Input Source Print Tests Terminology4085-001 <Input source> Printing 4085-001Contacts Page Fixed Settings Diagnostics Mode 2 - Hardware Tests4085-001 Contacts Page Print Test LCD Hardware TestDRAM Memory Test 4085-001 Button TestTerminology 4085-001 ROM Memory TestTerminology 4085-001 Parallel Wrap TestTerminology 4085-001 •Sync Busy Error •Byte Interrupt Request ErrorTray 1 Sensor Test Diagnostics Mode 2 - Input Tray TestsTray 2 Sensor Test 4085-0014085-001 MP Feeder Sensor TestTerminology Paper Path Sensors Diagnostics Mode 2 - Base Sensor TestsSupplies Sensors 4085-001Miscellaneous Sensors 4085-001 TerminologyTerminology 4085-001 Ink Level Sensor Test Diagnostics Mode 2 - Subsystem TestsUncap Printheads Cap Printheads4085-001 Carrier System Test4085-001 Index System Test Maintenance Sled TestInk Tank Memories Diagnostics Mode 2 - Supplies TestsPrinthead Memories 4085-001Setting the Page Count Diagnostics Mode 2 - Printer Setup4085-001 K&C TSR Test M&Y TSR TestViewing the Permanent Page Count Viewing and Resetting the Maintenance Page Count4085-001 Viewing the Error Log Diagnostics Mode 2 - Error Log4085-001 4085-001 Clearing the Error LogMenus 4085-001 Exiting Diagnostics ModeUnderstanding the Menu Display and Menu Buttons Menu List Display4085-001 Printer Setting Display4085-001 Printer Setting Value List Display SUPPLIES MENU 4085-001Print Quality =Normal 4085-001Menu Groups Operator Panel Menu Definition4085-001 Note: The Diagnostics Menu group should not Busy/Waiting Menu GroupDiagnostic Aids 4085-0014085-001 Job MenuNote: This operation is only 4085-001SUPPLIES MENU Ready Menu Group4085-001 Intermediate Menu, Setting, or Operation Diagnostic Aidsor Setting 4085-0013-50 Service Manual COLOR MENU4085-001 FINISHING MENU 4085-001 PAPER MENU4085-001 UTILITIES MENUOperation 4085-001Value JOB MENU SETUP MENU4085-001 4085-001 Diagnostic AidsNote: Languages in this value list are only displayed if the printer’s operator panel ROMpage 3-58 for details on the Symbol Set Note: See “Symbol Set Display Format” onSize, Pitch, or Symbol Set has the affect of saving the selected font as the default4085-001 Font Name Display FormatPARALLEL MENU 4085-001 Symbol Set Display FormatUSB MENU Note: Only4085-001 Note: Only4085-001 Configuration Menu Group4085-001 Note: Only displayed if Tray 2 is installed Diagnostics Menu Group Mode 1: Printing4085-001 4085-001 Diagnostics Menu Group Mode 2: Non-printing4085-001 3-64 Service ManualSUBSYSTEM TESTS 4085-001ERROR LOG 3-66 Service ManualEXIT DIAGNOSTICS 4085-001Handling ESD-SensitiveParts 4. Repair Information4085-001 Removal Procedures AdjustmentsReleasing Plastic Latches 4085-0014085-001 Rear Cover Removal1.Open the rear door 2.Remove Multi-PurposeFeeder 3.Remove two clips and remove the top door4085-001 4-4 Service ManualExit Tray Removal Operator Panel Cover/Operator Panel Removal4085-001 4-6 Service Manual Left Frame Cover Removal4085-001 1.Open the top door4085-001 Left Cover Removal4085-001 4-8 Service Manual4085-001 Right Cover/Power Switch Removal4085-001 4-10 Service Manual4085-001 Left Tray Cover Removal4085-001 Right Tray Cover Removal4.Remove the right cover 4085-0014085-001 Engine Board /Cover Removal4085-001 Carrier with Card Removal4085-001 4-16 Service ManualCarrier Printhead Latch Removal Carrier 1st Stage Drive Belt RemovalMulti-PurposeFeeder MPF Motor and Sensor Removal 4085-0014085-001 4-18 Service Manual4085-001 Power Supply Removal1.Remove all covers 4085-001Repair Information 4085-0014085-001 Index Card Assembly Removal4085-001 Cover-OpenSensor Removal4085-001 RIP-EMCShield Assembly/RIP Card RemovalRepair Information 4085-0015.Remove two screws from the PerfectFinish sensor 4085-0014085-001 Frame From Base Removal4085-001 4-28 Service Manual4085-001 Cam Engine Motor with Gear Removal4085-001 4-30 Service Manual1.Remove all covers 4085-0014085-001 PerfectFinish Gear Plate RemovalPerfectFinish Motor Removal Index Motor Assembly Removal4085-001 4085-001 Encoder Disk Feed Roller Assembly RemovalRepair Information 4085-0014085-001 Star Wheel Shaft Assembly RemovalRepair Information 4085-0014085-001 Paper Feed Platen Assembly Removal4085-001 Exit Shaft with Gear Removal1.Remove all covers 4085-001Repair Information 4085-0014085-001 4-42 Service Manual4085-001 Left Index Frame Pivot Assembly Removal4085-001 4-44 Service Manual4085-001 Right Index Frame Pivot Assembly Removal4-46 Service Manual Bat Wings and Bushings Removal4085-001 2.Remove the spring between the cam followers4085-001 Backup Roller Assembly RemovalCarrier/Cable Retainer Removal Backup Roller Spring Removal4085-001 Tray 2 Covers Removal Peristaltic Pump Removal4085-001 3.Remove E-clipB from pick assembly shaft Tray 2 Paper Pick Arm Assembly Removal4-50 Service Manual 4085-001Repair Information 4085-0013.Remove the paper port connector frame Tray 2 Paper Feed Motor and Card Assembly Removal5.Disconnect the paper feed motor connector 4-52 Service ManualEngine Board 5. Connector Locations4085-001 5-2 Service Manual RIP Card4085-001 Power Supply RIP Card cont4085-001 Engine5-4 Service Manual Optional Tray4085-001 Lubrication Specifications 6. Preventive MaintenanceCarrier Shafts Carrier Transport System PulleysMotor Pulley Studs Carrier Card Pogo PinsCarrier Latch Camshaft Lubrication 4085-0017. Parts Catalog How To Use The Parts Catalog4085-001 7-2 Service Manual Assembly 1: Covers4085-001 4085-001 Assembly 1: CoversPart Units7-4 Service Manual Assembly 2: Paper Feed4085-001 4085-001 Assembly 2: Paper Feed7-6 Service Manual Assembly 2 cont.: Paper Feed4085-001 4085-001 Assembly 2 cont.: Paper Feed7-8 Service Manual Assembly 2 cont.: Paper Feed4085-001 4085-001 Assembly 2 cont.: Paper Feed12G6010 7-10 Service Manual Assembly 3: Electronics4085-001 4085-001 Assembly 3: Electronics7-12 Service Manual Assembly 3 cont.: Electronics4085-001 4085-001 Assembly 3 cont.: Electronics7-14 Service Manual Assembly 3 cont.: Electronics4085-001 4085-001 Assembly 3 cont.: ElectronicsParts Catalog 7-16 Service Manual Assembly 4: Carrier Transport4085-001 4085-001 Assembly 4: Carrier Transport7-18 Service Manual Assembly 5: Maintenance Station4085-001 4085-001 Assembly 5: Maintenance Station7-20 Service Manual Assembly 6: Optional Tray4085-001 4085-001 Assembly 6: Optional Tray7-22 Service Manual Assembly 7: Optional Multi-PurposeFeeder4085-001 4085-001 Assembly 7: Optional Multi-PurposeFeeder4085-001 7-24 Service Manual12G6090 4085-001MarkNet External Print Server 12G62514085-001 7-26 Service ManualIndex 4085-00X X-2 Service Manual4085-001 Part Numbers4085-00X X-4 Service Manual