Topic | Honeywell DR4300 specs

Troubleshooting and Pen Alignment of Recorder without Display

7.Troubleshooting and Pen Alignment of Basic Recorder without Display

7.1Overview

Introduction

This section explains how to use observable symptoms of failure to troubleshoot the recorder models that do not have a display.

•To reduce recorder down-time, this section enables tracing trouble to a printed circuit assembly (PCA)/hardware assembly level rather than to an individual component.

•While troubleshooting is straightforward, we recommend that only trained service technicians repair the recorder. SEE THE SHOCK HAZARD WARNING BELOW.

This section also includes instructions for aligning the pens.

What’s in this section?

The following is a list of the topics covered in this section.

Topic

7.1Overview

7.2Observable Symptoms of Failure

7.3Troubleshooting Procedures

7.4Alignment of Pen at Zero and 100 %

See Page

161

163

164

169

WARNING—SHOCK HAZARD !

TROUBLESHOOTING MAY REQUIRE ACCESS TO HAZARDOUS LIVE CIRCUITS, AND SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL. MORE THAN ONE SWITCH MAY BE REQUIRED TO DE-ENERGIZE UNIT BEFORE SERVICING.

12/03

DR4300 Circular Chart Recorder Product Manual

161

Image 173

Honeywell manual Topic, DR4300 Circular Chart Recorder Product Manual 161

Contents

DR4300 Circular Chart Recorder Product Manual Revision I December DR4300 Circular Chart RecorderDR4300 Circular Chart Recorder Product Manual 12/03 Contacts AbstractReferences Symbol Definition Symbol Definitions Contents 157 141 161 DR4300 Circular Chart Recorder Product Manual Vii 203 199211 225 Tables DR4300 Circular Chart Recorder Product Manual 12/03 Figures Page Function IntroductionCE conformity Europe Analog inputs Timer and totalizer options Relay outputs for control and alarmsCommunications Analog output for control or retransmission Construction ConfigurationSelf-diagnostics Introduction Model Number BreakdownModel number format Key numbers Description Model No Availability Model Number Table I OutputPen One Pen Two Product Configuration Instrument Power/Transmitter PowerModel Number Table II Instrument Options Door Options Model Number Table IV PEN 2 Options Model Number Table III PEN 1 OptionsModel Number Table V APPROVALS/CERTIFICATES Future DR4300 Circular Chart Recorder All models described About This Manual Trouble? Installation Pre-installation informationOverview What’s in this section? Operating limits Operating Limits and Condensed Specifications 1000 ft One Pen Purple Two Pen Purple pen 1 and red pen RequirementsCalibrated width of 100 mm 4 inches Screw terminals 2 piece Open Collector Output Transmitter PowerModbus Communication Digital Inputs Overall dimensions Mounting Considerations and Overall DimensionsDimensions Physical considerations Mounting Methods How to remove knockouts for conduitsIntroduction Overview Mounting Flush in Panel New Panel Cutout ProcedureMounting Flush in a New Panel Cutout Step Action Do not tighten the bolt at this time Panel Mounting Recorder with NEMA4 or Heavy Duty doorDo not tighten the hex bolts at this time Side View Panel Mounting Recorder with NEMA4 or Heavy Duty Door Mounting on a 2-inch pipe Pipe Mounting Procedure Mounting Flush on a Surface of Panel or Wall Mounting on Surface of Panel or Wall Wiring should be performed by qualified personnel Wiring PrerequisitesElectrical considerations Recorder grounding CE conformity special conditions Europe Taking electrical noise precautions Recommended Wiring Routing Models Without CE Mark Recommended wiring routing Recommended Wiring Routing Models With CE Mark Wiring Bundling Categories Wire bundling recommendationsWiring diagrams Wiring Illustrations Shock Hazard Input WiringPower Wiring Procedure for Power Wiring Models Power Wiring Models Without CE Mark 10 Power Wiring Models With CE Mark Analog Input Wiring Analog Input Wiring 11 Analog Input Wiring Digital Inputs Optional 10 Digital Input Wiring 12 Digital Input Wiring Communication Optional 11 Communication Wiring 13 Communication Wiring Discrete Outputs Output Wiring 13 Relay Output Wiring 1 or 2 Pen Models Insulation of output wires Electromechanical To 30 Vac Current Output 14 Current Output Wiring 16 Current Output Wiring 15 Transmitter Power Out Wiring Transmitter Power Out TB2 17 Transmitter Power Out Wiring Following is a list of topics covered in this section Procedure for Configuring Model without Display Configuration Recording Set UpSetting Configuration and Input Switches Switches ConfigurationS2 = Reset S3 = Lower S4 = Raise AC Power Run/Setup Switch On off off on on off off off Off = Dont care Configuration Switch S1 Input Switch S6Summary of Input Set Up Switch S6 Functions = off = on Chart Part R56 Default setting Day Any linear chart = off = on = off = on = off = on = off = on SW1 50 to 50 Even 212 24 Hr To 100 Even 116 1661-001 Day To 200 Even 131 1660-010 24 Hr Factory Configuration Day 80 to 20 Even 269 To 100 Even 238 1661-001 Day 239 IEC Alpha = 0.00391 all RTDs without an asterisk IEC Alpha = Off for RTD actuation Setting SW6 Switch Overview Startup and Operation of Recorder without Display Preparing the Recorder for Operation Preparing the Recorder for Operation Running the Optional Step Test Procedure for Running the Step TestStep Action/Result Graphic Being careful of the shock hazard at TB1 , place run Chart step patternDR4300 Circular Chart Recorder Step Action/Result Graphic Startup Startup ProcedurePage Operation of Recorder with Display and Keypad Operator Interface on Recorder with Display and Keypad Displays and indicatorsINP OUT Key functions DR4300 Circular Chart Recorder Key Function Configuration Recording and Output Set Up Diagram prompt hierarchy Configuration Prompts Blank Toggle REMSW1 REMSW2For pen alignment-see of manual For field calibration-see of manual How to Get Started Configuration Tips Configuration Tips Safety precautions Switch Settings SW6 Input Switch SW6 switch 2 OFF for RTD Setting SW6 Burnout Switch Overview Location of Switches and Relays Step Operation Press Result Configuration ProcedureConfiguration Procedure DR4300 Circular Chart Recorder Step Operation Press Result Input group prompts Input Parameters Set Up GroupInput Parameter Definitions Decmal Lin factory setting 100 H*factory setting Filter ExampleBias Burnout Protection Input Failure provides most input None factory setting Pen group prompts Pen Parameters Set Up GroupPen Parameter Definitions CHT HI Chart group prompts Chart Parameters Set Up GroupChart Parameter Definitions Chtspd Control group prompts Totalizer Parameters Set Up GroupTotalizer Function Definitions Total SEC factory setting INP EU Engineering Units of Input SignalTOT EU Engineering Units of Totalized Value TOT DP Cutoff Rstabl ONE factory setting Control Parameters Set Up GroupControl Parameter Definitions Outalg TIME/CURRENT Duplex Relay = Cool-Similar to Full factory settingON/OFF factory setting PROPORTIONAL-DERIVATIVE with Manual Power UP Controller Mode RECALL-ThisPROPORTIONAL-INTEGRAL-DERIVATIVE Control Output Direction -In what direction do Hysteresis Output Relay only is an adjustable Failsafe Latching Disabled When the recorder goes Fsmode Failsafe Mode AutoFailsafe Latching Enabled When the recorder goes MAN Minutes PER Repeat or Repeats PER Minute MIN factory settingMinrpm Two sets of PID constants Tuning Parameters Set Up GroupAccutune Fuzzy overshoot suppression 10 Tuning Parameter Definitions Tuning group promptsFuzzy Overshoot Suppression Feature Fuzzy RPM MIN Cycle Timer for Relay 2 -This prompt will be Cycle Timer for Relay 1 -Use this to specifyDR4300 Circular Chart Recorder Product Manual 103 Used for cooling control 11 Setpoint Ramp Parameter Definitions Setpoint Ramp/Program Set Up GroupSetpoint ramp/program group prompts Timer group prompts Timer Set Up Group12 Timer Parameter Definitions Period 13 Alarm Parameter Definitions Alarms Set Up GroupAlarms group prompts A2S1VA A2S1TYA2S2TY From the alarm setpoint by a value equal to A2 HYS Auxiliary output group prompts Auxiliary Output Set Up Group14 Auxiliary Output Parameter Definitions Auxout 4mA VA Deviation Process Variable minus SetpointAuxiliary Output LOW Scaling FACTOR-Use a Auxiliary Output High Scaling FACTOR-Use a Introductions Communication Set Up GroupCommunication group prompts 15 Communication Parameter Definitions Remote switch group prompts Remote Switch Digital Inputs Set Up Group Configuration, Startup, and Operation Recorder with Display 16 Remote Switch Parameter DefinitionsDR4300 Circular Chart Recorder Product Manual 113 REMSW1 OFF factory setting Display Parameter Set Up GroupLockout group prompts 17 Display Parameter Definitions Set this group last Lock Out Parameter Set Up Group18 Lockout Parameter Definitions Lock Keep a record Configuration Record Sheet Recorder TAG Name DR4300 Circular Chart Recorder Product Manual 117 19 Limit Control Parameter Definitions Limit Control ConfigurationSpecial configuration for control and alarms Startup of Recorder with Display and Keypad DR4300 Circular Chart Recorder Product Manual 119 20 Preparing the Recorder for Operation Preparing the Recorder for Startup DR4300 Circular Chart Recorder Product Manual 121 21 Procedure for Running the Step TestAdditional automatic self-tests Step Press Action/Result Refer to if step test fails DR4300 Circular Chart Recorder Step Press Action/Result 22 Procedure for Setting Chart Time and Applying Power Set chart time and apply power ProcedureDR4300 Circular Chart Recorder Product Manual 123 Completing Preparation and Startup 23 Power-Up Diagnostic Tests Diagnostic tests Tests run automaticallyStatus of tests displayed Ramtst 24 Procedure for Testing the Displays and Keys Check the displays and keys ProcedureKey Error message DR4300 Circular Chart Recorder Product Manual 125 Step Operation Press Action/Result Startup procedure Procedure25 Procedure for Starting the Recorder DR4300 Circular Chart Recorder Product Manual 127 Operator interface Display Operation of Recorder with Display and KeypadMonitoring Your Recorder 26 Meaning of Indicators Meaning of indicatorsIndicator Definition when lit DR4300 Circular Chart Recorder Product Manual 129 27 Lower Display Operating Parameter Labels Viewing the operating parameters Contents of display 28 Error Messages Diagnostic Error Messages Overview Actions an operator can initiate INP Input indicatorOperator Functions DR4300 Circular Chart Recorder Product Manual 133 Procedure for selecting manual or automatic mode29 Procedure for Selecting Automatic or Manual Mode 30 Procedure for Changing the Control Setpoints Changing the Control Setpoint Procedure DR4300 Circular Chart Recorder Product Manual 135 Viewing and Changing Alarm Setpoints Introduction31 Procedure for Displaying or Changing the Alarm Setpoints FAC or FLD Selecting Factory or Field Calibration Values IntroductionPresent value 33 Procedure for Resetting Totalizer Resetting the Totalizer IntroductionReset procedure 34 Procedure for Starting Timer Starting the Timer Introduction 35 Procedure for Resetting Limit Controller Resetting the Limit Controller IntroductionDR4300 Circular Chart Recorder Product Manual 139 Limit controller operator interface 140 Input and Output Calibration for Recorder with Display DR4300 Circular Chart Recorder Product Manual 141 Minimum and maximum range values Input Calibration Minimum and Maximum Range Values RTD Equipment Needed for Calibration Input Calibration Preliminary InformationEquipment needed DR4300 Circular Chart Recorder Product Manual 145 Disconnect the field wiring General Calibration Set Up Input Calibration Set Up and WiringDIP switch settings General set up procedure DR4300 Circular Chart Recorder Product Manual 147 Thermocouple Inputs Using a Compensated Calibrator Thermocouple Inputs Using an Ice Bath or Ice Point Reference DR4300 Circular Chart Recorder Product Manual 149 RTD Resistance Temperature Detector InputsSet Up Wiring Procedure for Calibrating RTD Inputs Millivolts, Volts and Milliamps inputs Calibration procedure sequence Input Calibration ProcedureInput Calibration Procedure Sequence DR4300 Circular Chart Recorder Product Manual 151 Repeat this procedure for the other pen, if required DR4300 Circular Chart Recorder Product Manual 153 10 Set Up Wiring Procedure for Current Proportional OutputCurrent Output Calibration Calibrator connections 11 Procedure for Calibrating Current Output Disp SET DR4300 Circular Chart Recorder Product Manual 155 156 DR4300 Circular Chart Recorder Product Manual 157 Routine Maintenance Procedure for Replacing the Chart Replacing the ChartChart hub Pens to the chart Replacing the Ink Cartridge Procedure for Replacing the Ink CartridgeDR4300 Circular Chart Recorder Product Manual 159 Maximizing Pen Life Maximizing Pen LifeSteps for maximizing pen life Topic DR4300 Circular Chart Recorder Product Manual 161 Installation related problems Types of problemsApplication related problems Hardware and software related problems Symptoms Observable Symptoms of FailureObservable Symptoms of Failure Symptom Subsection Troubleshooting Procedures DR4300 Circular Chart Recorder Product Manual 165 Recorder Failure TroubleshootingTroubleshooting Recorder Failure Symptoms Troubleshooting Pen Trace Failure Symptoms Pen Trace Troubleshooting DR4300 Circular Chart Recorder Product Manual 167 Chart Rotation TroubleshootingTroubleshooting Chart Rotation Failure Symptoms Troubleshooting Erratic Pen Movement Symptoms Troubleshooting Erratic Pen Movement DR4300 Circular Chart Recorder Product Manual 169 Procedure for Pen AlignmentAlignment of Pen at Zero and 100 % Step Action Graphic DR4300 Circular Chart Recorder Step Action Graphic DR4300 Circular Chart Recorder Product Manual 171 Troubleshooting and Pen Alignment of Recorder with Display 172 Troubleshooting Aids Power up tests Self DiagnosticsPower-Up Diagnostic Tests Tests run automatically View Status of Tests Procedure for Displaying the Results of Self-DiagnosticsDR4300 Circular Chart Recorder Product Manual 175 All relevant messages are displayed Error MessagesBackground Tests Troubleshooting and Pen Alignment Recorder with Display Error MessagesConfiguration, Startup, and Operation Recorder with Display DR4300 Circular Chart Recorder Product Manual 177 P2 ERR P1 ERR DR4300 Circular Chart Recorder Product Manual 179 180 DR4300 Circular Chart Recorder Product Manual 181 Recorder with Display for instructions for Operation of Recorder with Display Subsection DR4300 Circular Chart Recorder Product Manual 183Operation of Recorder with Display Operation of Recorder with Display for procedure Troubleshooting the Keypad and Display10 Troubleshooting Keypad and/or Display Failure Symptoms 11 Troubleshooting Relay Output Failure Symptoms Troubleshooting Relay OutputDR4300 Circular Chart Recorder Product Manual 185 Refer to Replacing Hardware 12 Troubleshooting External Alarm Function Failure Symptoms Troubleshooting External Alarm FunctionTroubleshooting Remote Switch Digital Input Function DR4300 Circular Chart Recorder Product Manual 187 Troubleshooting Modbus Communications14 Troubleshooting Modbus Communications Alignment of Pen at Zero and Span 15 Procedure for Aligning Pen at Zero and Span DR4300 Circular Chart Recorder Product Manual 189 Troubleshooting and Pen Alignment Recorder with Display Step 190 DR4300 Circular Chart Recorder Product Manual 191 Parts List Exploded Views Door assembly DR4300 Circular Chart Recorder Product Manual 193 Chart plate Recorder Components Basic recorder components without options DR4300 Circular Chart Recorder Product Manual 195 Upgrade PROMsBasic Recorder Parts Parts Not Shown Chart DR4300 Circular Chart Recorder Product Manual 197 DR4300 Recorder Non-CE Mark Internal Cabling Diagram 198 Appendix a Accuracy DR4300 Circular Chart Recorder Model Product Manual 199Reference accuracy Table A-1 Typical Reference Accuracy Typical Reference Accuracy DR4300 Circular Chart Recorder Model Product Manual 201 ± Degrees With Error Per 1 Degree Field Calibration LinearTypes of Input Range Factory Temp Stability Actuations 202 DAY Single Range ChartsTable B-1 10-inch Single Range Chart Part Numbers W5W26 Thermocouple DR4300 Circular Chart Recorder Chart Type Range Units 24 HR 12/03 DR4300 Circular Chart Recorder Product Manual 205 RTD-PT100 a=0.00391 RTD-PT100 a=0.00385 DR4300 Circular Chart Recorder Product Manual 207 Calibration Range 24 HR Dual Range ChartsTable B-2 10-inch Dual Range Chart Part Numbers DR4300 Circular Chart Recorder Product Manual 209 Appendix B Available 10-inch Charts Calibration Range 24 HR Minimum purchase required DR4300 Circular Chart Recorder Calibration Range 24 HR Appendix C Setpoint Ramp/Soak Programming and Operation DR4300 Circular Chart Recorder Product Manual 211 Program Contents Soak segments Guaranteed soakStart segment number for each program End segment number for each program Ramp/soak profile example Drawing a Ramp/Soak Profile Profile graphs DR4300 Circular Chart Recorder Product Manual 215 216 Profile worksheet DR4300 Circular Chart Recorder Product Manual 217 Table C-1 Prompt Hierarchy and Available Selections Setpoint Program Prompt HierarchyEND Recycl END ST RpunitSG1 RP SG2 SP Limits factory setting = Or hour if Rpunit = EU-M Or EU-H Factory setting =SG23RP SG24SP Table C-2 Run/Monitor Functions Run/Monitor the ProgramRun/Monitor functions XX HH . MM REC.X 224 DR4300 Circular Chart Recorder Product Manual 225 Appendix D Using Accutune Table D-1 Procedure for Starting Accutune Starting and Stopping Tuning with Accutune Table D-2 Procedure for Using Accutune for Duplex Control Using Accutune with Duplex Heat/Cool ControlStep Press Action/Result Heating Tuning DR4300 Circular Chart Recorder Product Manual 227 Until the value of Setpoint 2 is at the desired value within Foreign Language Safety Instructions DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 231 232 DR4300 Circular Chart Recorder Product Manual 233 234 DR4300 Circular Chart Recorder Product Manual 235 236 DR4300 Circular Chart Recorder Product Manual 237 238 ¹¬¸ª¸ ¸»ª¸ 240 DR4300 Circular Chart Recorder Product Manual 241 Appendix F Honeywell Service Centers 242 Index DR4300 Circular Chart Recorder Product Manual 243 Ctralg parameter, 95, 100, 102, 103 current outputs Knockout locations, 16 DR4300 Circular Chart Recorder Product Manual 245 Status set up group, 175 step test TB5 terminal DR4300 Circular Chart Recorder Product Manual 247 248 Page Industrial Measurement and Control