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Honeywell DR4300 manual 234

Models: DR4300

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DR4300 Circular Chart Recorder

234

DR4300 Circular Chart Recorder Product Manual

12/03

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Honeywell DR4300 manual 234

Contents

DR4300 Circular Chart Recorder Product Manual DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03Revision I December Abstract ReferencesContacts Symbol Definitions Symbol DefinitionContents 141 157DR4300 Circular Chart Recorder Product Manual Vii 161211 199203 225Tables DR4300 Circular Chart Recorder Product Manual 12/03 Figures Page CE conformity Europe IntroductionFunction Analog inputsCommunications Relay outputs for control and alarmsTimer and totalizer options Analog output for control or retransmissionConfiguration Self-diagnosticsConstruction Model number format Model Number BreakdownIntroduction Key numbersPen One Model Number Table I OutputDescription Model No Availability Pen TwoModel Number Table II Instrument Options Instrument Power/Transmitter PowerProduct Configuration Door OptionsModel Number Table V APPROVALS/CERTIFICATES Model Number Table III PEN 1 OptionsModel Number Table IV PEN 2 Options FutureDR4300 Circular Chart Recorder About This Manual All models describedTrouble? Overview Pre-installation informationInstallation What’s in this section?Operating Limits and Condensed Specifications Operating limitsCalibrated width of 100 mm 4 inches Requirements1000 ft One Pen Purple Two Pen Purple pen 1 and red pen Screw terminals 2 pieceModbus Communication Transmitter PowerOpen Collector Output Digital InputsDimensions Mounting Considerations and Overall DimensionsOverall dimensions Physical considerationsIntroduction How to remove knockouts for conduitsMounting Methods OverviewMounting Flush in a New Panel Cutout ProcedureMounting Flush in Panel New Panel Cutout Step ActionPanel Mounting Recorder with NEMA4 or Heavy Duty door Do not tighten the hex bolts at this timeDo not tighten the bolt at this time Panel Mounting Recorder with NEMA4 or Heavy Duty Door Side ViewPipe Mounting Procedure Mounting on a 2-inch pipeMounting on Surface of Panel or Wall Mounting Flush on a Surface of Panel or WallElectrical considerations Wiring PrerequisitesWiring should be performed by qualified personnel Recorder groundingTaking electrical noise precautions CE conformity special conditions EuropeRecommended wiring routing Recommended Wiring Routing Models Without CE MarkRecommended Wiring Routing Models With CE Mark Wiring diagrams Wire bundling recommendationsWiring Bundling Categories Wiring IllustrationsInput Wiring Power WiringShock Hazard Procedure for Power Wiring Models Power Wiring Models Without CE Mark 10 Power Wiring Models With CE Mark Analog Input Wiring Analog Input Wiring11 Analog Input Wiring 10 Digital Input Wiring Digital Inputs Optional12 Digital Input Wiring 11 Communication Wiring Communication Optional13 Communication Wiring Output Wiring Discrete OutputsInsulation of output wires 13 Relay Output Wiring 1 or 2 Pen ModelsElectromechanical To 30 Vac 14 Current Output Wiring Current Output16 Current Output Wiring Transmitter Power Out 15 Transmitter Power Out Wiring17 Transmitter Power Out Wiring TB2Following is a list of topics covered in this section Configuration Recording Set Up Setting Configuration and Input SwitchesProcedure for Configuring Model without Display S2 = Reset S3 = Lower S4 = Raise AC Power ConfigurationSwitches Run/Setup SwitchConfiguration Switch S1 Input Switch S6 Summary of Input Set Up Switch S6 FunctionsOn off off on on off off off Off = Dont care Chart Part R56 = off = onDefault setting Day Any linear chart = off = on = off = on = off = on = off = on SW1 50 to 50 Even 212 24 Hr To 100 Even 116 1661-001 Day To 200 Even 131 1660-010 24 Hr Factory Configuration Day 80 to 20 Even 269 To 100 Even 238 1661-001 Day 239 IEC Alpha = 0.00391 all RTDs without an asterisk IEC Alpha = Setting SW6 Switch Off for RTD actuationStartup and Operation of Recorder without Display OverviewPreparing the Recorder for Operation Preparing the Recorder for OperationStep Action/Result Procedure for Running the Step TestRunning the Optional Step Test GraphicChart step pattern DR4300 Circular Chart Recorder Step Action/Result GraphicBeing careful of the shock hazard at TB1 , place run Startup Procedure StartupPage Operation of Recorder with Display and Keypad INP Displays and indicatorsOperator Interface on Recorder with Display and Keypad OUTKey functions Configuration Recording and Output Set Up DR4300 Circular Chart Recorder Key FunctionConfiguration Prompts Diagram prompt hierarchyFor pen alignment-see of manual REMSW1 REMSW2Blank Toggle For field calibration-see of manualHow to Get Started Configuration Tips Configuration TipsSwitch Settings Safety precautionsSW6 Input Switch Setting SW6 Burnout Switch Overview SW6 switch 2 OFF for RTDLocation of Switches and Relays Configuration Procedure Configuration ProcedureStep Operation Press Result DR4300 Circular Chart Recorder Step Operation Press Result Input Parameter Definitions Input Parameters Set Up GroupInput group prompts Decmal100 H*factory setting Lin factory settingExample BiasFilter None factory setting Burnout Protection Input Failure provides most inputPen Parameter Definitions Pen Parameters Set Up GroupPen group prompts CHT HIChart Parameter Definitions Chart Parameters Set Up GroupChart group prompts ChtspdTotalizer Function Definitions Totalizer Parameters Set Up GroupControl group prompts TotalTOT EU Engineering Units of Totalized Value INP EU Engineering Units of Input SignalSEC factory setting TOT DPRstabl CutoffControl Parameter Definitions Control Parameters Set Up GroupONE factory setting OutalgFull factory setting ON/OFF factory settingTIME/CURRENT Duplex Relay = Cool-Similar to Power UP Controller Mode RECALL-This PROPORTIONAL-INTEGRAL-DERIVATIVEPROPORTIONAL-DERIVATIVE with Manual Hysteresis Output Relay only is an adjustable Control Output Direction -In what direction doFailsafe Latching Enabled When the recorder goes Fsmode Failsafe Mode AutoFailsafe Latching Disabled When the recorder goes MANMIN factory setting MinrpmMinutes PER Repeat or Repeats PER Minute Accutune Tuning Parameters Set Up GroupTwo sets of PID constants Fuzzy overshoot suppressionFuzzy Overshoot Suppression Feature Tuning group prompts10 Tuning Parameter Definitions FuzzyMIN RPMDR4300 Circular Chart Recorder Product Manual 103 Cycle Timer for Relay 1 -Use this to specifyCycle Timer for Relay 2 -This prompt will be Used for cooling controlSetpoint Ramp/Program Set Up Group Setpoint ramp/program group prompts11 Setpoint Ramp Parameter Definitions 12 Timer Parameter Definitions Timer Set Up GroupTimer group prompts PeriodAlarms Set Up Group Alarms group prompts13 Alarm Parameter Definitions A2S1TY A2S2TYA2S1VA From the alarm setpoint by a value equal to A2 HYS 14 Auxiliary Output Parameter Definitions Auxiliary Output Set Up GroupAuxiliary output group prompts AuxoutAuxiliary Output LOW Scaling FACTOR-Use a Deviation Process Variable minus Setpoint4mA VA Auxiliary Output High Scaling FACTOR-Use aCommunication group prompts Communication Set Up GroupIntroductions 15 Communication Parameter DefinitionsRemote Switch Digital Inputs Set Up Group Remote switch group promptsDR4300 Circular Chart Recorder Product Manual 113 16 Remote Switch Parameter DefinitionsConfiguration, Startup, and Operation Recorder with Display REMSW1Lockout group prompts Display Parameter Set Up GroupOFF factory setting 17 Display Parameter Definitions18 Lockout Parameter Definitions Lock Out Parameter Set Up GroupSet this group last LockConfiguration Record Sheet Keep a recordDR4300 Circular Chart Recorder Product Manual 117 Recorder TAG NameLimit Control Configuration Special configuration for control and alarms19 Limit Control Parameter Definitions DR4300 Circular Chart Recorder Product Manual 119 Startup of Recorder with Display and KeypadPreparing the Recorder for Startup 20 Preparing the Recorder for OperationAdditional automatic self-tests 21 Procedure for Running the Step TestDR4300 Circular Chart Recorder Product Manual 121 Step Press Action/ResultDR4300 Circular Chart Recorder Step Press Action/Result Refer to if step test failsDR4300 Circular Chart Recorder Product Manual 123 Set chart time and apply power Procedure22 Procedure for Setting Chart Time and Applying Power Completing Preparation and StartupStatus of tests displayed Diagnostic tests Tests run automatically23 Power-Up Diagnostic Tests RamtstKey Error message Check the displays and keys Procedure24 Procedure for Testing the Displays and Keys DR4300 Circular Chart Recorder Product Manual 125Startup procedure Procedure 25 Procedure for Starting the RecorderStep Operation Press Action/Result DR4300 Circular Chart Recorder Product Manual 127 Operation of Recorder with Display and Keypad Monitoring Your RecorderOperator interface Display Indicator Definition when lit Meaning of indicators26 Meaning of Indicators DR4300 Circular Chart Recorder Product Manual 129Viewing the operating parameters Contents of display 27 Lower Display Operating Parameter LabelsDiagnostic Error Messages 28 Error MessagesINP Input indicator Operator FunctionsOverview Actions an operator can initiate Procedure for selecting manual or automatic mode 29 Procedure for Selecting Automatic or Manual ModeDR4300 Circular Chart Recorder Product Manual 133 Changing the Control Setpoint Procedure 30 Procedure for Changing the Control SetpointsViewing and Changing Alarm Setpoints Introduction 31 Procedure for Displaying or Changing the Alarm SetpointsDR4300 Circular Chart Recorder Product Manual 135 Selecting Factory or Field Calibration Values Introduction Present valueFAC or FLD Resetting the Totalizer Introduction Reset procedure33 Procedure for Resetting Totalizer Starting the Timer Introduction 34 Procedure for Starting TimerDR4300 Circular Chart Recorder Product Manual 139 Resetting the Limit Controller Introduction35 Procedure for Resetting Limit Controller Limit controller operator interface140 DR4300 Circular Chart Recorder Product Manual 141 Input and Output Calibration for Recorder with DisplayInput Calibration Minimum and Maximum Range Values Minimum and maximum range valuesRTD Input Calibration Preliminary Information Equipment neededEquipment Needed for Calibration Disconnect the field wiring DR4300 Circular Chart Recorder Product Manual 145DIP switch settings Input Calibration Set Up and WiringGeneral Calibration Set Up General set up procedureThermocouple Inputs Using a Compensated Calibrator DR4300 Circular Chart Recorder Product Manual 147Thermocouple Inputs Using an Ice Bath or Ice Point Reference RTD Resistance Temperature Detector Inputs Set Up Wiring Procedure for Calibrating RTD InputsDR4300 Circular Chart Recorder Product Manual 149 Millivolts, Volts and Milliamps inputs Input Calibration Procedure Sequence Input Calibration ProcedureCalibration procedure sequence DR4300 Circular Chart Recorder Product Manual 151Repeat this procedure for the other pen, if required Current Output Calibration 10 Set Up Wiring Procedure for Current Proportional OutputDR4300 Circular Chart Recorder Product Manual 153 Calibrator connections11 Procedure for Calibrating Current Output DR4300 Circular Chart Recorder Product Manual 155 Disp SET156 Routine Maintenance DR4300 Circular Chart Recorder Product Manual 157Chart hub Replacing the ChartProcedure for Replacing the Chart Pens to the chartProcedure for Replacing the Ink Cartridge DR4300 Circular Chart Recorder Product Manual 159Replacing the Ink Cartridge Maximizing Pen Life Steps for maximizing pen lifeMaximizing Pen Life DR4300 Circular Chart Recorder Product Manual 161 TopicApplication related problems Types of problemsInstallation related problems Hardware and software related problemsObservable Symptoms of Failure Observable Symptoms of FailureSymptoms Symptom SubsectionTroubleshooting Procedures Recorder Failure Troubleshooting Troubleshooting Recorder Failure SymptomsDR4300 Circular Chart Recorder Product Manual 165 Pen Trace Troubleshooting Troubleshooting Pen Trace Failure SymptomsChart Rotation Troubleshooting Troubleshooting Chart Rotation Failure SymptomsDR4300 Circular Chart Recorder Product Manual 167 Troubleshooting Erratic Pen Movement Troubleshooting Erratic Pen Movement SymptomsAlignment of Pen at Zero and 100 % Procedure for Pen AlignmentDR4300 Circular Chart Recorder Product Manual 169 Step Action GraphicDR4300 Circular Chart Recorder Step Action Graphic Troubleshooting and Pen Alignment of Recorder with Display DR4300 Circular Chart Recorder Product Manual 171172 Troubleshooting Aids Power-Up Diagnostic Tests Self DiagnosticsPower up tests Tests run automaticallyProcedure for Displaying the Results of Self-Diagnostics DR4300 Circular Chart Recorder Product Manual 175View Status of Tests Error Messages Background TestsAll relevant messages are displayed Configuration, Startup, and Operation Recorder with Display Error MessagesTroubleshooting and Pen Alignment Recorder with Display DR4300 Circular Chart Recorder Product Manual 177P1 ERR P2 ERRDR4300 Circular Chart Recorder Product Manual 179 180 DR4300 Circular Chart Recorder Product Manual 181 Recorder with Display for instructions for DR4300 Circular Chart Recorder Product Manual 183 Operation of Recorder with DisplayOperation of Recorder with Display Subsection Troubleshooting the Keypad and Display 10 Troubleshooting Keypad and/or Display Failure SymptomsOperation of Recorder with Display for procedure DR4300 Circular Chart Recorder Product Manual 185 Troubleshooting Relay Output11 Troubleshooting Relay Output Failure Symptoms Refer to Replacing HardwareTroubleshooting External Alarm Function Troubleshooting Remote Switch Digital Input Function12 Troubleshooting External Alarm Function Failure Symptoms Troubleshooting Modbus Communications 14 Troubleshooting Modbus CommunicationsDR4300 Circular Chart Recorder Product Manual 187 15 Procedure for Aligning Pen at Zero and Span Alignment of Pen at Zero and SpanTroubleshooting and Pen Alignment Recorder with Display Step DR4300 Circular Chart Recorder Product Manual 189190 Parts List DR4300 Circular Chart Recorder Product Manual 191Door assembly Exploded ViewsChart plate DR4300 Circular Chart Recorder Product Manual 193Basic recorder components without options Recorder ComponentsBasic Recorder Parts Upgrade PROMsDR4300 Circular Chart Recorder Product Manual 195 Parts Not ShownChart DR4300 Recorder Non-CE Mark Internal Cabling Diagram DR4300 Circular Chart Recorder Product Manual 197198 DR4300 Circular Chart Recorder Model Product Manual 199 Reference accuracyAppendix a Accuracy Typical Reference Accuracy Table A-1 Typical Reference AccuracyTypes of Input Range ± Degrees With Error Per 1 Degree Field Calibration LinearDR4300 Circular Chart Recorder Model Product Manual 201 Factory Temp Stability Actuations202 Single Range Charts Table B-1 10-inch Single Range Chart Part NumbersDAY DR4300 Circular Chart Recorder Chart Type Range Units 24 HR W5W26 Thermocouple12/03 DR4300 Circular Chart Recorder Product Manual 205 RTD-PT100 a=0.00391 DR4300 Circular Chart Recorder Product Manual 207 RTD-PT100 a=0.00385Dual Range Charts Table B-2 10-inch Dual Range Chart Part NumbersCalibration Range 24 HR Appendix B Available 10-inch Charts Calibration Range 24 HR DR4300 Circular Chart Recorder Product Manual 209DR4300 Circular Chart Recorder Calibration Range 24 HR Minimum purchase requiredDR4300 Circular Chart Recorder Product Manual 211 Appendix C Setpoint Ramp/Soak Programming and OperationProgram Contents Start segment number for each program Guaranteed soakSoak segments End segment number for each programDrawing a Ramp/Soak Profile Ramp/soak profile exampleDR4300 Circular Chart Recorder Product Manual 215 Profile graphs216 DR4300 Circular Chart Recorder Product Manual 217 Profile worksheetEND Setpoint Program Prompt HierarchyTable C-1 Prompt Hierarchy and Available Selections RecyclSG1 RP RpunitEND ST SG2 SPSG23RP Or hour if Rpunit = EU-M Or EU-H Factory setting =Limits factory setting = SG24SPRun/Monitor the Program Run/Monitor functionsTable C-2 Run/Monitor Functions XX HH . MM REC.X 224 Appendix D Using Accutune DR4300 Circular Chart Recorder Product Manual 225Starting and Stopping Tuning with Accutune Table D-1 Procedure for Starting AccutuneStep Press Action/Result Heating Tuning Using Accutune with Duplex Heat/Cool ControlTable D-2 Procedure for Using Accutune for Duplex Control DR4300 Circular Chart Recorder Product Manual 227Until the value of Setpoint 2 is at the desired value within Foreign Language Safety Instructions DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 231 232 DR4300 Circular Chart Recorder Product Manual 233 234 DR4300 Circular Chart Recorder Product Manual 235 236 DR4300 Circular Chart Recorder Product Manual 237 238 ¹¬¸ª¸ ¸»ª¸ 240 Appendix F Honeywell Service Centers DR4300 Circular Chart Recorder Product Manual 241242 DR4300 Circular Chart Recorder Product Manual 243 IndexCtralg parameter, 95, 100, 102, 103 current outputs DR4300 Circular Chart Recorder Product Manual 245 Knockout locations, 16Status set up group, 175 step test DR4300 Circular Chart Recorder Product Manual 247 TB5 terminal248 Page Industrial Measurement and Control