Types of problems, Installation related problems | Honeywell DR4300

DR4300 Circular Chart Recorder

Types of problems

Instrument performance can be adversely affected by installation and application problems as well as by hardware problems. We recommend that you investigate the problems in the order listed below, and use the information in this section to solve them. If replacement of any part is required, follow the procedures in Section 9 – Replacing Hardware Assemblies.

•Installation related problems

•Application related problems

•Hardware and software related problems

Installation related problems

Read Section 2 – Installation to make sure the DR4300 has been properly installed. Document 51-52-05-01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments can provide additional relevant information.

ATTENTION

System noise induced into the recorder may result in transient abnormalities in performance.

If system noise is suspected, completely isolate the recorder from all field wiring. Use calibration sources to simulate PV and check all recorder and control functions; that is, pen functions, chart trace, output, alarms, etc.

Application related problems

Review the application of the recorder; then, if necessary, direct your questions to the local sales office.

Hardware and software related problems

Observe the symptoms to identify typical failures which may occur in the recorder. Follow the troubleshooting procedures to correct the problems.

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DR4300 Circular Chart Recorder Product Manual

12/03

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Honeywell DR4300 manual Types of problems, Installation related problems, Application related problems

Contents

DR4300 Circular Chart Recorder Product Manual DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03Revision I December Abstract ReferencesContacts Symbol Definitions Symbol Definition Contents 141 157 DR4300 Circular Chart Recorder Product Manual Vii 161 211 199203 225 Tables DR4300 Circular Chart Recorder Product Manual 12/03 Figures Page CE conformity Europe IntroductionFunction Analog inputs Communications Relay outputs for control and alarmsTimer and totalizer options Analog output for control or retransmission Configuration Self-diagnosticsConstruction Model number format Model Number BreakdownIntroduction Key numbers Pen One Model Number Table I OutputDescription Model No Availability Pen Two Model Number Table II Instrument Options Instrument Power/Transmitter PowerProduct Configuration Door Options Model Number Table V APPROVALS/CERTIFICATES Model Number Table III PEN 1 OptionsModel Number Table IV PEN 2 Options Future DR4300 Circular Chart Recorder About This Manual All models described Trouble? Overview Pre-installation informationInstallation What’s in this section? Operating Limits and Condensed Specifications Operating limits Calibrated width of 100 mm 4 inches Requirements1000 ft One Pen Purple Two Pen Purple pen 1 and red pen Screw terminals 2 piece Modbus Communication Transmitter PowerOpen Collector Output Digital Inputs Dimensions Mounting Considerations and Overall DimensionsOverall dimensions Physical considerations Introduction How to remove knockouts for conduitsMounting Methods Overview Mounting Flush in a New Panel Cutout ProcedureMounting Flush in Panel New Panel Cutout Step Action Panel Mounting Recorder with NEMA4 or Heavy Duty door Do not tighten the hex bolts at this timeDo not tighten the bolt at this time Panel Mounting Recorder with NEMA4 or Heavy Duty Door Side View Pipe Mounting Procedure Mounting on a 2-inch pipe Mounting on Surface of Panel or Wall Mounting Flush on a Surface of Panel or Wall Electrical considerations Wiring PrerequisitesWiring should be performed by qualified personnel Recorder grounding Taking electrical noise precautions CE conformity special conditions Europe Recommended wiring routing Recommended Wiring Routing Models Without CE Mark Recommended Wiring Routing Models With CE Mark Wiring diagrams Wire bundling recommendationsWiring Bundling Categories Wiring Illustrations Input Wiring Power WiringShock Hazard Procedure for Power Wiring Models Power Wiring Models Without CE Mark 10 Power Wiring Models With CE Mark Analog Input Wiring Analog Input Wiring 11 Analog Input Wiring 10 Digital Input Wiring Digital Inputs Optional 12 Digital Input Wiring 11 Communication Wiring Communication Optional 13 Communication Wiring Output Wiring Discrete Outputs Insulation of output wires 13 Relay Output Wiring 1 or 2 Pen Models Electromechanical To 30 Vac 14 Current Output Wiring Current Output 16 Current Output Wiring Transmitter Power Out 15 Transmitter Power Out Wiring 17 Transmitter Power Out Wiring TB2 Following is a list of topics covered in this section Configuration Recording Set Up Setting Configuration and Input SwitchesProcedure for Configuring Model without Display S2 = Reset S3 = Lower S4 = Raise AC Power ConfigurationSwitches Run/Setup Switch Configuration Switch S1 Input Switch S6 Summary of Input Set Up Switch S6 FunctionsOn off off on on off off off Off = Dont care Chart Part R56 = off = on Default setting Day Any linear chart = off = on = off = on = off = on = off = on SW1 50 to 50 Even 212 24 Hr To 100 Even 116 1661-001 Day To 200 Even 131 1660-010 24 Hr Factory Configuration Day 80 to 20 Even 269 To 100 Even 238 1661-001 Day 239 IEC Alpha = 0.00391 all RTDs without an asterisk IEC Alpha = Setting SW6 Switch Off for RTD actuation Startup and Operation of Recorder without Display Overview Preparing the Recorder for Operation Preparing the Recorder for Operation Step Action/Result Procedure for Running the Step TestRunning the Optional Step Test Graphic Chart step pattern DR4300 Circular Chart Recorder Step Action/Result GraphicBeing careful of the shock hazard at TB1 , place run Startup Procedure StartupPage Operation of Recorder with Display and Keypad INP Displays and indicatorsOperator Interface on Recorder with Display and Keypad OUT Key functions Configuration Recording and Output Set Up DR4300 Circular Chart Recorder Key Function Configuration Prompts Diagram prompt hierarchy For pen alignment-see of manual REMSW1 REMSW2Blank Toggle For field calibration-see of manual How to Get Started Configuration Tips Configuration Tips Switch Settings Safety precautions SW6 Input Switch Setting SW6 Burnout Switch Overview SW6 switch 2 OFF for RTD Location of Switches and Relays Configuration Procedure Configuration ProcedureStep Operation Press Result DR4300 Circular Chart Recorder Step Operation Press Result Input Parameter Definitions Input Parameters Set Up GroupInput group prompts Decmal 100 H*factory setting Lin factory setting Example BiasFilter None factory setting Burnout Protection Input Failure provides most input Pen Parameter Definitions Pen Parameters Set Up GroupPen group prompts CHT HI Chart Parameter Definitions Chart Parameters Set Up GroupChart group prompts Chtspd Totalizer Function Definitions Totalizer Parameters Set Up GroupControl group prompts Total TOT EU Engineering Units of Totalized Value INP EU Engineering Units of Input SignalSEC factory setting TOT DP Rstabl Cutoff Control Parameter Definitions Control Parameters Set Up GroupONE factory setting Outalg Full factory setting ON/OFF factory settingTIME/CURRENT Duplex Relay = Cool-Similar to Power UP Controller Mode RECALL-This PROPORTIONAL-INTEGRAL-DERIVATIVEPROPORTIONAL-DERIVATIVE with Manual Hysteresis Output Relay only is an adjustable Control Output Direction -In what direction do Failsafe Latching Enabled When the recorder goes Fsmode Failsafe Mode AutoFailsafe Latching Disabled When the recorder goes MAN MIN factory setting MinrpmMinutes PER Repeat or Repeats PER Minute Accutune Tuning Parameters Set Up GroupTwo sets of PID constants Fuzzy overshoot suppression Fuzzy Overshoot Suppression Feature Tuning group prompts10 Tuning Parameter Definitions Fuzzy MIN RPM DR4300 Circular Chart Recorder Product Manual 103 Cycle Timer for Relay 1 -Use this to specifyCycle Timer for Relay 2 -This prompt will be Used for cooling control Setpoint Ramp/Program Set Up Group Setpoint ramp/program group prompts11 Setpoint Ramp Parameter Definitions 12 Timer Parameter Definitions Timer Set Up GroupTimer group prompts Period Alarms Set Up Group Alarms group prompts13 Alarm Parameter Definitions A2S1TY A2S2TYA2S1VA From the alarm setpoint by a value equal to A2 HYS 14 Auxiliary Output Parameter Definitions Auxiliary Output Set Up GroupAuxiliary output group prompts Auxout Auxiliary Output LOW Scaling FACTOR-Use a Deviation Process Variable minus Setpoint4mA VA Auxiliary Output High Scaling FACTOR-Use a Communication group prompts Communication Set Up GroupIntroductions 15 Communication Parameter Definitions Remote Switch Digital Inputs Set Up Group Remote switch group prompts DR4300 Circular Chart Recorder Product Manual 113 16 Remote Switch Parameter DefinitionsConfiguration, Startup, and Operation Recorder with Display REMSW1 Lockout group prompts Display Parameter Set Up GroupOFF factory setting 17 Display Parameter Definitions 18 Lockout Parameter Definitions Lock Out Parameter Set Up GroupSet this group last Lock Configuration Record Sheet Keep a record DR4300 Circular Chart Recorder Product Manual 117 Recorder TAG Name Limit Control Configuration Special configuration for control and alarms19 Limit Control Parameter Definitions DR4300 Circular Chart Recorder Product Manual 119 Startup of Recorder with Display and Keypad Preparing the Recorder for Startup 20 Preparing the Recorder for Operation Additional automatic self-tests 21 Procedure for Running the Step TestDR4300 Circular Chart Recorder Product Manual 121 Step Press Action/Result DR4300 Circular Chart Recorder Step Press Action/Result Refer to if step test fails DR4300 Circular Chart Recorder Product Manual 123 Set chart time and apply power Procedure22 Procedure for Setting Chart Time and Applying Power Completing Preparation and Startup Status of tests displayed Diagnostic tests Tests run automatically23 Power-Up Diagnostic Tests Ramtst Key Error message Check the displays and keys Procedure24 Procedure for Testing the Displays and Keys DR4300 Circular Chart Recorder Product Manual 125 Startup procedure Procedure 25 Procedure for Starting the RecorderStep Operation Press Action/Result DR4300 Circular Chart Recorder Product Manual 127 Operation of Recorder with Display and Keypad Monitoring Your RecorderOperator interface Display Indicator Definition when lit Meaning of indicators26 Meaning of Indicators DR4300 Circular Chart Recorder Product Manual 129 Viewing the operating parameters Contents of display 27 Lower Display Operating Parameter Labels Diagnostic Error Messages 28 Error Messages INP Input indicator Operator FunctionsOverview Actions an operator can initiate Procedure for selecting manual or automatic mode 29 Procedure for Selecting Automatic or Manual ModeDR4300 Circular Chart Recorder Product Manual 133 Changing the Control Setpoint Procedure 30 Procedure for Changing the Control Setpoints Viewing and Changing Alarm Setpoints Introduction 31 Procedure for Displaying or Changing the Alarm SetpointsDR4300 Circular Chart Recorder Product Manual 135 Selecting Factory or Field Calibration Values Introduction Present valueFAC or FLD Resetting the Totalizer Introduction Reset procedure33 Procedure for Resetting Totalizer Starting the Timer Introduction 34 Procedure for Starting Timer DR4300 Circular Chart Recorder Product Manual 139 Resetting the Limit Controller Introduction35 Procedure for Resetting Limit Controller Limit controller operator interface 140 DR4300 Circular Chart Recorder Product Manual 141 Input and Output Calibration for Recorder with Display Input Calibration Minimum and Maximum Range Values Minimum and maximum range values RTD Input Calibration Preliminary Information Equipment neededEquipment Needed for Calibration Disconnect the field wiring DR4300 Circular Chart Recorder Product Manual 145 DIP switch settings Input Calibration Set Up and WiringGeneral Calibration Set Up General set up procedure Thermocouple Inputs Using a Compensated Calibrator DR4300 Circular Chart Recorder Product Manual 147 Thermocouple Inputs Using an Ice Bath or Ice Point Reference RTD Resistance Temperature Detector Inputs Set Up Wiring Procedure for Calibrating RTD InputsDR4300 Circular Chart Recorder Product Manual 149 Millivolts, Volts and Milliamps inputs Input Calibration Procedure Sequence Input Calibration ProcedureCalibration procedure sequence DR4300 Circular Chart Recorder Product Manual 151 Repeat this procedure for the other pen, if required Current Output Calibration 10 Set Up Wiring Procedure for Current Proportional OutputDR4300 Circular Chart Recorder Product Manual 153 Calibrator connections 11 Procedure for Calibrating Current Output DR4300 Circular Chart Recorder Product Manual 155 Disp SET 156 Routine Maintenance DR4300 Circular Chart Recorder Product Manual 157 Chart hub Replacing the ChartProcedure for Replacing the Chart Pens to the chart Procedure for Replacing the Ink Cartridge DR4300 Circular Chart Recorder Product Manual 159Replacing the Ink Cartridge Maximizing Pen Life Steps for maximizing pen lifeMaximizing Pen Life DR4300 Circular Chart Recorder Product Manual 161 Topic Application related problems Types of problemsInstallation related problems Hardware and software related problems Observable Symptoms of Failure Observable Symptoms of FailureSymptoms Symptom Subsection Troubleshooting Procedures Recorder Failure Troubleshooting Troubleshooting Recorder Failure SymptomsDR4300 Circular Chart Recorder Product Manual 165 Pen Trace Troubleshooting Troubleshooting Pen Trace Failure Symptoms Chart Rotation Troubleshooting Troubleshooting Chart Rotation Failure SymptomsDR4300 Circular Chart Recorder Product Manual 167 Troubleshooting Erratic Pen Movement Troubleshooting Erratic Pen Movement Symptoms Alignment of Pen at Zero and 100 % Procedure for Pen AlignmentDR4300 Circular Chart Recorder Product Manual 169 Step Action Graphic DR4300 Circular Chart Recorder Step Action Graphic Troubleshooting and Pen Alignment of Recorder with Display DR4300 Circular Chart Recorder Product Manual 171 172 Troubleshooting Aids Power-Up Diagnostic Tests Self DiagnosticsPower up tests Tests run automatically Procedure for Displaying the Results of Self-Diagnostics DR4300 Circular Chart Recorder Product Manual 175View Status of Tests Error Messages Background TestsAll relevant messages are displayed Configuration, Startup, and Operation Recorder with Display Error MessagesTroubleshooting and Pen Alignment Recorder with Display DR4300 Circular Chart Recorder Product Manual 177 P1 ERR P2 ERR DR4300 Circular Chart Recorder Product Manual 179 180 DR4300 Circular Chart Recorder Product Manual 181 Recorder with Display for instructions for DR4300 Circular Chart Recorder Product Manual 183 Operation of Recorder with DisplayOperation of Recorder with Display Subsection Troubleshooting the Keypad and Display 10 Troubleshooting Keypad and/or Display Failure SymptomsOperation of Recorder with Display for procedure DR4300 Circular Chart Recorder Product Manual 185 Troubleshooting Relay Output11 Troubleshooting Relay Output Failure Symptoms Refer to Replacing Hardware Troubleshooting External Alarm Function Troubleshooting Remote Switch Digital Input Function12 Troubleshooting External Alarm Function Failure Symptoms Troubleshooting Modbus Communications 14 Troubleshooting Modbus CommunicationsDR4300 Circular Chart Recorder Product Manual 187 15 Procedure for Aligning Pen at Zero and Span Alignment of Pen at Zero and Span Troubleshooting and Pen Alignment Recorder with Display Step DR4300 Circular Chart Recorder Product Manual 189 190 Parts List DR4300 Circular Chart Recorder Product Manual 191 Door assembly Exploded Views Chart plate DR4300 Circular Chart Recorder Product Manual 193 Basic recorder components without options Recorder Components Basic Recorder Parts Upgrade PROMsDR4300 Circular Chart Recorder Product Manual 195 Parts Not Shown Chart DR4300 Recorder Non-CE Mark Internal Cabling Diagram DR4300 Circular Chart Recorder Product Manual 197 198 DR4300 Circular Chart Recorder Model Product Manual 199 Reference accuracyAppendix a Accuracy Typical Reference Accuracy Table A-1 Typical Reference Accuracy Types of Input Range ± Degrees With Error Per 1 Degree Field Calibration LinearDR4300 Circular Chart Recorder Model Product Manual 201 Factory Temp Stability Actuations 202 Single Range Charts Table B-1 10-inch Single Range Chart Part NumbersDAY DR4300 Circular Chart Recorder Chart Type Range Units 24 HR W5W26 Thermocouple 12/03 DR4300 Circular Chart Recorder Product Manual 205 RTD-PT100 a=0.00391 DR4300 Circular Chart Recorder Product Manual 207 RTD-PT100 a=0.00385 Dual Range Charts Table B-2 10-inch Dual Range Chart Part NumbersCalibration Range 24 HR Appendix B Available 10-inch Charts Calibration Range 24 HR DR4300 Circular Chart Recorder Product Manual 209 DR4300 Circular Chart Recorder Calibration Range 24 HR Minimum purchase required DR4300 Circular Chart Recorder Product Manual 211 Appendix C Setpoint Ramp/Soak Programming and Operation Program Contents Start segment number for each program Guaranteed soakSoak segments End segment number for each program Drawing a Ramp/Soak Profile Ramp/soak profile example DR4300 Circular Chart Recorder Product Manual 215 Profile graphs 216 DR4300 Circular Chart Recorder Product Manual 217 Profile worksheet END Setpoint Program Prompt HierarchyTable C-1 Prompt Hierarchy and Available Selections Recycl SG1 RP RpunitEND ST SG2 SP SG23RP Or hour if Rpunit = EU-M Or EU-H Factory setting =Limits factory setting = SG24SP Run/Monitor the Program Run/Monitor functionsTable C-2 Run/Monitor Functions XX HH . MM REC.X 224 Appendix D Using Accutune DR4300 Circular Chart Recorder Product Manual 225 Starting and Stopping Tuning with Accutune Table D-1 Procedure for Starting Accutune Step Press Action/Result Heating Tuning Using Accutune with Duplex Heat/Cool ControlTable D-2 Procedure for Using Accutune for Duplex Control DR4300 Circular Chart Recorder Product Manual 227 Until the value of Setpoint 2 is at the desired value within Foreign Language Safety Instructions DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 231 232 DR4300 Circular Chart Recorder Product Manual 233 234 DR4300 Circular Chart Recorder Product Manual 235 236 DR4300 Circular Chart Recorder Product Manual 237 238 ¹¬¸ª¸ ¸»ª¸ 240 Appendix F Honeywell Service Centers DR4300 Circular Chart Recorder Product Manual 241 242 DR4300 Circular Chart Recorder Product Manual 243 Index Ctralg parameter, 95, 100, 102, 103 current outputs DR4300 Circular Chart Recorder Product Manual 245 Knockout locations, 16 Status set up group, 175 step test DR4300 Circular Chart Recorder Product Manual 247 TB5 terminal 248 Page Industrial Measurement and Control