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Honeywell DR4300 manual Electromechanical

Models: DR4300

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Installation

TB1

Main PCA

Pen 2

Pen 1

TB2	TB2
	TB1

24823

TB4

To terminal 1 or 3

Relay #1

Load

Relay #2

Load

TB3 OR TB4

To terminal 1 or 3

3 2 1

Relay #11 Load

TB3

3	2	1
	Relay #2
	Load	1

Load

	Load
Supply	Supply	Load Supply		Load Supply
Power	Power	Power		Load Supply
		Power			Power
Electromechanical			Solid State Relay
Relay Output Wiring			Output Wiring

1If the load current is less than the minimum rated value of 20 mA, there may be a residual voltage across both ends of the load even if the relay is turned off. Use a dummy resistor as shown to counteract this. The total current through the resistor and the load current must exceed 20 mA.

2Solid State relays are rated at 0.5 Amps. Size fuses accordingly.

Figure 2-14 Relay Output Wiring

12/03

DR4300 Circular Chart Recorder Product Manual

Page 51

Image 51

Honeywell DR4300 manual Electromechanical

Contents

DR4300 Circular Chart Recorder Product Manual DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03Revision I December Abstract ReferencesContacts Symbol Definition Symbol DefinitionsContents 157 141161 DR4300 Circular Chart Recorder Product Manual Vii225 199203 211Tables DR4300 Circular Chart Recorder Product Manual 12/03 Figures Page Analog inputs IntroductionFunction CE conformity EuropeAnalog output for control or retransmission Relay outputs for control and alarmsTimer and totalizer options CommunicationsConfiguration Self-diagnosticsConstruction Key numbers Model Number BreakdownIntroduction Model number formatPen Two Model Number Table I OutputDescription Model No Availability Pen OneDoor Options Instrument Power/Transmitter PowerProduct Configuration Model Number Table II Instrument OptionsFuture Model Number Table III PEN 1 OptionsModel Number Table IV PEN 2 Options Model Number Table V APPROVALS/CERTIFICATESDR4300 Circular Chart Recorder All models described About This ManualTrouble? What’s in this section? Pre-installation informationInstallation OverviewOperating limits Operating Limits and Condensed SpecificationsScrew terminals 2 piece Requirements1000 ft One Pen Purple Two Pen Purple pen 1 and red pen Calibrated width of 100 mm 4 inchesDigital Inputs Transmitter PowerOpen Collector Output Modbus CommunicationPhysical considerations Mounting Considerations and Overall DimensionsOverall dimensions DimensionsOverview How to remove knockouts for conduitsMounting Methods IntroductionStep Action ProcedureMounting Flush in Panel New Panel Cutout Mounting Flush in a New Panel CutoutPanel Mounting Recorder with NEMA4 or Heavy Duty door Do not tighten the hex bolts at this timeDo not tighten the bolt at this time Side View Panel Mounting Recorder with NEMA4 or Heavy Duty DoorMounting on a 2-inch pipe Pipe Mounting ProcedureMounting Flush on a Surface of Panel or Wall Mounting on Surface of Panel or WallRecorder grounding Wiring PrerequisitesWiring should be performed by qualified personnel Electrical considerationsCE conformity special conditions Europe Taking electrical noise precautionsRecommended Wiring Routing Models Without CE Mark Recommended wiring routingRecommended Wiring Routing Models With CE Mark Wiring Illustrations Wire bundling recommendationsWiring Bundling Categories Wiring diagramsInput Wiring Power WiringShock Hazard Procedure for Power Wiring Models Power Wiring Models Without CE Mark 10 Power Wiring Models With CE Mark Analog Input Wiring Analog Input Wiring11 Analog Input Wiring Digital Inputs Optional 10 Digital Input Wiring12 Digital Input Wiring Communication Optional 11 Communication Wiring13 Communication Wiring Discrete Outputs Output Wiring13 Relay Output Wiring 1 or 2 Pen Models Insulation of output wiresElectromechanical To 30 Vac Current Output 14 Current Output Wiring16 Current Output Wiring 15 Transmitter Power Out Wiring Transmitter Power OutTB2 17 Transmitter Power Out WiringFollowing is a list of topics covered in this section Configuration Recording Set Up Setting Configuration and Input SwitchesProcedure for Configuring Model without Display Run/Setup Switch ConfigurationSwitches S2 = Reset S3 = Lower S4 = Raise AC PowerConfiguration Switch S1 Input Switch S6 Summary of Input Set Up Switch S6 FunctionsOn off off on on off off off Off = Dont care = off = on Chart Part R56Default setting Day Any linear chart = off = on = off = on = off = on = off = on SW1 50 to 50 Even 212 24 Hr To 100 Even 116 1661-001 Day To 200 Even 131 1660-010 24 Hr Factory Configuration Day 80 to 20 Even 269 To 100 Even 238 1661-001 Day 239 IEC Alpha = 0.00391 all RTDs without an asterisk IEC Alpha = Off for RTD actuation Setting SW6 SwitchOverview Startup and Operation of Recorder without DisplayPreparing the Recorder for Operation Preparing the Recorder for OperationGraphic Procedure for Running the Step TestRunning the Optional Step Test Step Action/ResultChart step pattern DR4300 Circular Chart Recorder Step Action/Result GraphicBeing careful of the shock hazard at TB1 , place run Startup Startup ProcedurePage Operation of Recorder with Display and Keypad OUT Displays and indicatorsOperator Interface on Recorder with Display and Keypad INPKey functions DR4300 Circular Chart Recorder Key Function Configuration Recording and Output Set UpDiagram prompt hierarchy Configuration PromptsFor field calibration-see of manual REMSW1 REMSW2Blank Toggle For pen alignment-see of manualHow to Get Started Configuration Tips Configuration TipsSafety precautions Switch SettingsSW6 Input Switch SW6 switch 2 OFF for RTD Setting SW6 Burnout Switch OverviewLocation of Switches and Relays Configuration Procedure Configuration ProcedureStep Operation Press Result DR4300 Circular Chart Recorder Step Operation Press Result Decmal Input Parameters Set Up GroupInput group prompts Input Parameter DefinitionsLin factory setting 100 H*factory settingExample BiasFilter Burnout Protection Input Failure provides most input None factory settingCHT HI Pen Parameters Set Up GroupPen group prompts Pen Parameter DefinitionsChtspd Chart Parameters Set Up GroupChart group prompts Chart Parameter DefinitionsTotal Totalizer Parameters Set Up GroupControl group prompts Totalizer Function DefinitionsTOT DP INP EU Engineering Units of Input SignalSEC factory setting TOT EU Engineering Units of Totalized ValueCutoff RstablOutalg Control Parameters Set Up GroupONE factory setting Control Parameter DefinitionsFull factory setting ON/OFF factory settingTIME/CURRENT Duplex Relay = Cool-Similar to Power UP Controller Mode RECALL-This PROPORTIONAL-INTEGRAL-DERIVATIVEPROPORTIONAL-DERIVATIVE with Manual Control Output Direction -In what direction do Hysteresis Output Relay only is an adjustableMAN Fsmode Failsafe Mode AutoFailsafe Latching Disabled When the recorder goes Failsafe Latching Enabled When the recorder goesMIN factory setting MinrpmMinutes PER Repeat or Repeats PER Minute Fuzzy overshoot suppression Tuning Parameters Set Up GroupTwo sets of PID constants AccutuneFuzzy Tuning group prompts10 Tuning Parameter Definitions Fuzzy Overshoot Suppression FeatureRPM MINUsed for cooling control Cycle Timer for Relay 1 -Use this to specifyCycle Timer for Relay 2 -This prompt will be DR4300 Circular Chart Recorder Product Manual 103Setpoint Ramp/Program Set Up Group Setpoint ramp/program group prompts11 Setpoint Ramp Parameter Definitions Period Timer Set Up GroupTimer group prompts 12 Timer Parameter DefinitionsAlarms Set Up Group Alarms group prompts13 Alarm Parameter Definitions A2S1TY A2S2TYA2S1VA From the alarm setpoint by a value equal to A2 HYS Auxout Auxiliary Output Set Up GroupAuxiliary output group prompts 14 Auxiliary Output Parameter DefinitionsAuxiliary Output High Scaling FACTOR-Use a Deviation Process Variable minus Setpoint4mA VA Auxiliary Output LOW Scaling FACTOR-Use a15 Communication Parameter Definitions Communication Set Up GroupIntroductions Communication group promptsRemote switch group prompts Remote Switch Digital Inputs Set Up GroupREMSW1 16 Remote Switch Parameter DefinitionsConfiguration, Startup, and Operation Recorder with Display DR4300 Circular Chart Recorder Product Manual 11317 Display Parameter Definitions Display Parameter Set Up GroupOFF factory setting Lockout group promptsLock Lock Out Parameter Set Up GroupSet this group last 18 Lockout Parameter DefinitionsKeep a record Configuration Record SheetRecorder TAG Name DR4300 Circular Chart Recorder Product Manual 117Limit Control Configuration Special configuration for control and alarms19 Limit Control Parameter Definitions Startup of Recorder with Display and Keypad DR4300 Circular Chart Recorder Product Manual 11920 Preparing the Recorder for Operation Preparing the Recorder for StartupStep Press Action/Result 21 Procedure for Running the Step TestDR4300 Circular Chart Recorder Product Manual 121 Additional automatic self-testsRefer to if step test fails DR4300 Circular Chart Recorder Step Press Action/ResultCompleting Preparation and Startup Set chart time and apply power Procedure22 Procedure for Setting Chart Time and Applying Power DR4300 Circular Chart Recorder Product Manual 123Ramtst Diagnostic tests Tests run automatically23 Power-Up Diagnostic Tests Status of tests displayedDR4300 Circular Chart Recorder Product Manual 125 Check the displays and keys Procedure24 Procedure for Testing the Displays and Keys Key Error messageStartup procedure Procedure 25 Procedure for Starting the RecorderStep Operation Press Action/Result DR4300 Circular Chart Recorder Product Manual 127 Operation of Recorder with Display and Keypad Monitoring Your RecorderOperator interface Display DR4300 Circular Chart Recorder Product Manual 129 Meaning of indicators26 Meaning of Indicators Indicator Definition when lit27 Lower Display Operating Parameter Labels Viewing the operating parameters Contents of display28 Error Messages Diagnostic Error MessagesINP Input indicator Operator FunctionsOverview Actions an operator can initiate Procedure for selecting manual or automatic mode 29 Procedure for Selecting Automatic or Manual ModeDR4300 Circular Chart Recorder Product Manual 133 30 Procedure for Changing the Control Setpoints Changing the Control Setpoint ProcedureViewing and Changing Alarm Setpoints Introduction 31 Procedure for Displaying or Changing the Alarm SetpointsDR4300 Circular Chart Recorder Product Manual 135 Selecting Factory or Field Calibration Values Introduction Present valueFAC or FLD Resetting the Totalizer Introduction Reset procedure33 Procedure for Resetting Totalizer 34 Procedure for Starting Timer Starting the Timer IntroductionLimit controller operator interface Resetting the Limit Controller Introduction35 Procedure for Resetting Limit Controller DR4300 Circular Chart Recorder Product Manual 139140 Input and Output Calibration for Recorder with Display DR4300 Circular Chart Recorder Product Manual 141Minimum and maximum range values Input Calibration Minimum and Maximum Range ValuesRTD Input Calibration Preliminary Information Equipment neededEquipment Needed for Calibration DR4300 Circular Chart Recorder Product Manual 145 Disconnect the field wiringGeneral set up procedure Input Calibration Set Up and WiringGeneral Calibration Set Up DIP switch settingsDR4300 Circular Chart Recorder Product Manual 147 Thermocouple Inputs Using a Compensated CalibratorThermocouple Inputs Using an Ice Bath or Ice Point Reference RTD Resistance Temperature Detector Inputs Set Up Wiring Procedure for Calibrating RTD InputsDR4300 Circular Chart Recorder Product Manual 149 Millivolts, Volts and Milliamps inputs DR4300 Circular Chart Recorder Product Manual 151 Input Calibration ProcedureCalibration procedure sequence Input Calibration Procedure SequenceRepeat this procedure for the other pen, if required Calibrator connections 10 Set Up Wiring Procedure for Current Proportional OutputDR4300 Circular Chart Recorder Product Manual 153 Current Output Calibration11 Procedure for Calibrating Current Output Disp SET DR4300 Circular Chart Recorder Product Manual 155156 DR4300 Circular Chart Recorder Product Manual 157 Routine MaintenancePens to the chart Replacing the ChartProcedure for Replacing the Chart Chart hubProcedure for Replacing the Ink Cartridge DR4300 Circular Chart Recorder Product Manual 159Replacing the Ink Cartridge Maximizing Pen Life Steps for maximizing pen lifeMaximizing Pen Life Topic DR4300 Circular Chart Recorder Product Manual 161Hardware and software related problems Types of problemsInstallation related problems Application related problemsSymptom Subsection Observable Symptoms of FailureSymptoms Observable Symptoms of FailureTroubleshooting Procedures Recorder Failure Troubleshooting Troubleshooting Recorder Failure SymptomsDR4300 Circular Chart Recorder Product Manual 165 Troubleshooting Pen Trace Failure Symptoms Pen Trace TroubleshootingChart Rotation Troubleshooting Troubleshooting Chart Rotation Failure SymptomsDR4300 Circular Chart Recorder Product Manual 167 Troubleshooting Erratic Pen Movement Symptoms Troubleshooting Erratic Pen MovementStep Action Graphic Procedure for Pen AlignmentDR4300 Circular Chart Recorder Product Manual 169 Alignment of Pen at Zero and 100 %DR4300 Circular Chart Recorder Step Action Graphic DR4300 Circular Chart Recorder Product Manual 171 Troubleshooting and Pen Alignment of Recorder with Display172 Troubleshooting Aids Tests run automatically Self DiagnosticsPower up tests Power-Up Diagnostic TestsProcedure for Displaying the Results of Self-Diagnostics DR4300 Circular Chart Recorder Product Manual 175View Status of Tests Error Messages Background TestsAll relevant messages are displayed DR4300 Circular Chart Recorder Product Manual 177 Error MessagesTroubleshooting and Pen Alignment Recorder with Display Configuration, Startup, and Operation Recorder with DisplayP2 ERR P1 ERRDR4300 Circular Chart Recorder Product Manual 179 180 DR4300 Circular Chart Recorder Product Manual 181 Recorder with Display for instructions for DR4300 Circular Chart Recorder Product Manual 183 Operation of Recorder with DisplayOperation of Recorder with Display Subsection Troubleshooting the Keypad and Display 10 Troubleshooting Keypad and/or Display Failure SymptomsOperation of Recorder with Display for procedure Refer to Replacing Hardware Troubleshooting Relay Output11 Troubleshooting Relay Output Failure Symptoms DR4300 Circular Chart Recorder Product Manual 185Troubleshooting External Alarm Function Troubleshooting Remote Switch Digital Input Function12 Troubleshooting External Alarm Function Failure Symptoms Troubleshooting Modbus Communications 14 Troubleshooting Modbus CommunicationsDR4300 Circular Chart Recorder Product Manual 187 Alignment of Pen at Zero and Span 15 Procedure for Aligning Pen at Zero and SpanDR4300 Circular Chart Recorder Product Manual 189 Troubleshooting and Pen Alignment Recorder with Display Step190 DR4300 Circular Chart Recorder Product Manual 191 Parts ListExploded Views Door assemblyDR4300 Circular Chart Recorder Product Manual 193 Chart plateRecorder Components Basic recorder components without optionsParts Not Shown Upgrade PROMsDR4300 Circular Chart Recorder Product Manual 195 Basic Recorder PartsChart DR4300 Circular Chart Recorder Product Manual 197 DR4300 Recorder Non-CE Mark Internal Cabling Diagram198 DR4300 Circular Chart Recorder Model Product Manual 199 Reference accuracyAppendix a Accuracy Table A-1 Typical Reference Accuracy Typical Reference AccuracyFactory Temp Stability Actuations ± Degrees With Error Per 1 Degree Field Calibration LinearDR4300 Circular Chart Recorder Model Product Manual 201 Types of Input Range202 Single Range Charts Table B-1 10-inch Single Range Chart Part NumbersDAY W5W26 Thermocouple DR4300 Circular Chart Recorder Chart Type Range Units 24 HR12/03 DR4300 Circular Chart Recorder Product Manual 205 RTD-PT100 a=0.00391 RTD-PT100 a=0.00385 DR4300 Circular Chart Recorder Product Manual 207Dual Range Charts Table B-2 10-inch Dual Range Chart Part NumbersCalibration Range 24 HR DR4300 Circular Chart Recorder Product Manual 209 Appendix B Available 10-inch Charts Calibration Range 24 HRMinimum purchase required DR4300 Circular Chart Recorder Calibration Range 24 HRAppendix C Setpoint Ramp/Soak Programming and Operation DR4300 Circular Chart Recorder Product Manual 211Program Contents End segment number for each program Guaranteed soakSoak segments Start segment number for each programRamp/soak profile example Drawing a Ramp/Soak ProfileProfile graphs DR4300 Circular Chart Recorder Product Manual 215216 Profile worksheet DR4300 Circular Chart Recorder Product Manual 217Recycl Setpoint Program Prompt HierarchyTable C-1 Prompt Hierarchy and Available Selections ENDSG2 SP RpunitEND ST SG1 RPSG24SP Or hour if Rpunit = EU-M Or EU-H Factory setting =Limits factory setting = SG23RPRun/Monitor the Program Run/Monitor functionsTable C-2 Run/Monitor Functions XX HH . MM REC.X 224 DR4300 Circular Chart Recorder Product Manual 225 Appendix D Using AccutuneTable D-1 Procedure for Starting Accutune Starting and Stopping Tuning with AccutuneDR4300 Circular Chart Recorder Product Manual 227 Using Accutune with Duplex Heat/Cool ControlTable D-2 Procedure for Using Accutune for Duplex Control Step Press Action/Result Heating TuningUntil the value of Setpoint 2 is at the desired value within Foreign Language Safety Instructions DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 231 232 DR4300 Circular Chart Recorder Product Manual 233 234 DR4300 Circular Chart Recorder Product Manual 235 236 DR4300 Circular Chart Recorder Product Manual 237 238 ¹¬¸ª¸ ¸»ª¸ 240 DR4300 Circular Chart Recorder Product Manual 241 Appendix F Honeywell Service Centers242 Index DR4300 Circular Chart Recorder Product Manual 243Ctralg parameter, 95, 100, 102, 103 current outputs Knockout locations, 16 DR4300 Circular Chart Recorder Product Manual 245Status set up group, 175 step test TB5 terminal DR4300 Circular Chart Recorder Product Manual 247248 Page Industrial Measurement and Control