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Honeywell DR4300 manual Recommended Wiring Routing Models With CE Mark

Models: DR4300

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Page 37

Installation

Recommended Wiring Locations for CE Mark Models

RS485/422 Communications

J3

Communications

Printed Circuit Board

24 V Power Supply

Pen 2 Main
Printed Circuit Board
TB1	TB2
Digital Input Board P3D

Pen 1 Main

Printed Circuit Board

TB1TB2

Digital Input Board P3D

Relay/Alarm

Outputs

TB5	TB4 TB3
TB5

A CAssemblyFilter

TB5

TB4 TB3

Inputs 1 and 2

24819

A.C. Mains and		Current Outputs 1 and 2	Digital Inputs 1 and 2
Ground Wire	1
		and 24 V Power Supply

1 A braided copper shield shall be connected to ground (green screw on the filter assembly).

A separate braided copper shield shall be used to connect

on rear of case to chassis ground

Figure 2-8 Recommended Wiring Routing - Models With CE Mark

12/03

DR4300 Circular Chart Recorder Product Manual

25

Image 37

Honeywell DR4300 manual Recommended Wiring Routing Models With CE Mark

Contents

DR4300 Circular Chart Recorder Product Manual DR4300 Circular Chart Recorder Product Manual 12/03 DR4300 Circular Chart RecorderRevision I December References AbstractContacts Symbol Definition Symbol DefinitionsContents 157 141161 DR4300 Circular Chart Recorder Product Manual Vii203 199211 225Tables DR4300 Circular Chart Recorder Product Manual 12/03 Figures Page Function IntroductionCE conformity Europe Analog inputsTimer and totalizer options Relay outputs for control and alarmsCommunications Analog output for control or retransmissionSelf-diagnostics ConfigurationConstruction Introduction Model Number BreakdownModel number format Key numbersDescription Model No Availability Model Number Table I OutputPen One Pen TwoProduct Configuration Instrument Power/Transmitter PowerModel Number Table II Instrument Options Door OptionsModel Number Table IV PEN 2 Options Model Number Table III PEN 1 OptionsModel Number Table V APPROVALS/CERTIFICATES FutureDR4300 Circular Chart Recorder All models described About This ManualTrouble? Installation Pre-installation informationOverview What’s in this section?Operating limits Operating Limits and Condensed Specifications1000 ft One Pen Purple Two Pen Purple pen 1 and red pen RequirementsCalibrated width of 100 mm 4 inches Screw terminals 2 pieceOpen Collector Output Transmitter PowerModbus Communication Digital InputsOverall dimensions Mounting Considerations and Overall DimensionsDimensions Physical considerationsMounting Methods How to remove knockouts for conduitsIntroduction OverviewMounting Flush in Panel New Panel Cutout ProcedureMounting Flush in a New Panel Cutout Step ActionDo not tighten the hex bolts at this time Panel Mounting Recorder with NEMA4 or Heavy Duty doorDo not tighten the bolt at this time Side View Panel Mounting Recorder with NEMA4 or Heavy Duty DoorMounting on a 2-inch pipe Pipe Mounting ProcedureMounting Flush on a Surface of Panel or Wall Mounting on Surface of Panel or WallWiring should be performed by qualified personnel Wiring PrerequisitesElectrical considerations Recorder groundingCE conformity special conditions Europe Taking electrical noise precautionsRecommended Wiring Routing Models Without CE Mark Recommended wiring routingRecommended Wiring Routing Models With CE Mark Wiring Bundling Categories Wire bundling recommendationsWiring diagrams Wiring IllustrationsPower Wiring Input WiringShock Hazard Procedure for Power Wiring Models Power Wiring Models Without CE Mark 10 Power Wiring Models With CE Mark Analog Input Wiring Analog Input Wiring11 Analog Input Wiring Digital Inputs Optional 10 Digital Input Wiring12 Digital Input Wiring Communication Optional 11 Communication Wiring13 Communication Wiring Discrete Outputs Output Wiring13 Relay Output Wiring 1 or 2 Pen Models Insulation of output wiresElectromechanical To 30 Vac Current Output 14 Current Output Wiring16 Current Output Wiring 15 Transmitter Power Out Wiring Transmitter Power OutTB2 17 Transmitter Power Out WiringFollowing is a list of topics covered in this section Setting Configuration and Input Switches Configuration Recording Set UpProcedure for Configuring Model without Display Switches ConfigurationS2 = Reset S3 = Lower S4 = Raise AC Power Run/Setup SwitchSummary of Input Set Up Switch S6 Functions Configuration Switch S1 Input Switch S6On off off on on off off off Off = Dont care = off = on Chart Part R56Default setting Day Any linear chart = off = on = off = on = off = on = off = on SW1 50 to 50 Even 212 24 Hr To 100 Even 116 1661-001 Day To 200 Even 131 1660-010 24 Hr Factory Configuration Day 80 to 20 Even 269 To 100 Even 238 1661-001 Day 239 IEC Alpha = 0.00391 all RTDs without an asterisk IEC Alpha = Off for RTD actuation Setting SW6 SwitchOverview Startup and Operation of Recorder without DisplayPreparing the Recorder for Operation Preparing the Recorder for OperationRunning the Optional Step Test Procedure for Running the Step TestStep Action/Result GraphicDR4300 Circular Chart Recorder Step Action/Result Graphic Chart step patternBeing careful of the shock hazard at TB1 , place run Startup Startup ProcedurePage Operation of Recorder with Display and Keypad Operator Interface on Recorder with Display and Keypad Displays and indicatorsINP OUTKey functions DR4300 Circular Chart Recorder Key Function Configuration Recording and Output Set UpDiagram prompt hierarchy Configuration PromptsBlank Toggle REMSW1 REMSW2For pen alignment-see of manual For field calibration-see of manualHow to Get Started Configuration Tips Configuration TipsSafety precautions Switch SettingsSW6 Input Switch SW6 switch 2 OFF for RTD Setting SW6 Burnout Switch OverviewLocation of Switches and Relays Configuration Procedure Configuration ProcedureStep Operation Press Result DR4300 Circular Chart Recorder Step Operation Press Result Input group prompts Input Parameters Set Up GroupInput Parameter Definitions DecmalLin factory setting 100 H*factory settingBias ExampleFilter Burnout Protection Input Failure provides most input None factory settingPen group prompts Pen Parameters Set Up GroupPen Parameter Definitions CHT HIChart group prompts Chart Parameters Set Up GroupChart Parameter Definitions ChtspdControl group prompts Totalizer Parameters Set Up GroupTotalizer Function Definitions TotalSEC factory setting INP EU Engineering Units of Input SignalTOT EU Engineering Units of Totalized Value TOT DPCutoff RstablONE factory setting Control Parameters Set Up GroupControl Parameter Definitions OutalgON/OFF factory setting Full factory settingTIME/CURRENT Duplex Relay = Cool-Similar to PROPORTIONAL-INTEGRAL-DERIVATIVE Power UP Controller Mode RECALL-ThisPROPORTIONAL-DERIVATIVE with Manual Control Output Direction -In what direction do Hysteresis Output Relay only is an adjustableFailsafe Latching Disabled When the recorder goes Fsmode Failsafe Mode AutoFailsafe Latching Enabled When the recorder goes MANMinrpm MIN factory settingMinutes PER Repeat or Repeats PER Minute Two sets of PID constants Tuning Parameters Set Up GroupAccutune Fuzzy overshoot suppression10 Tuning Parameter Definitions Tuning group promptsFuzzy Overshoot Suppression Feature FuzzyRPM MINCycle Timer for Relay 2 -This prompt will be Cycle Timer for Relay 1 -Use this to specifyDR4300 Circular Chart Recorder Product Manual 103 Used for cooling controlSetpoint ramp/program group prompts Setpoint Ramp/Program Set Up Group11 Setpoint Ramp Parameter Definitions Timer group prompts Timer Set Up Group12 Timer Parameter Definitions PeriodAlarms group prompts Alarms Set Up Group13 Alarm Parameter Definitions A2S2TY A2S1TYA2S1VA From the alarm setpoint by a value equal to A2 HYS Auxiliary output group prompts Auxiliary Output Set Up Group14 Auxiliary Output Parameter Definitions Auxout4mA VA Deviation Process Variable minus SetpointAuxiliary Output LOW Scaling FACTOR-Use a Auxiliary Output High Scaling FACTOR-Use aIntroductions Communication Set Up GroupCommunication group prompts 15 Communication Parameter DefinitionsRemote switch group prompts Remote Switch Digital Inputs Set Up GroupConfiguration, Startup, and Operation Recorder with Display 16 Remote Switch Parameter DefinitionsDR4300 Circular Chart Recorder Product Manual 113 REMSW1OFF factory setting Display Parameter Set Up GroupLockout group prompts 17 Display Parameter DefinitionsSet this group last Lock Out Parameter Set Up Group18 Lockout Parameter Definitions LockKeep a record Configuration Record SheetRecorder TAG Name DR4300 Circular Chart Recorder Product Manual 117Special configuration for control and alarms Limit Control Configuration19 Limit Control Parameter Definitions Startup of Recorder with Display and Keypad DR4300 Circular Chart Recorder Product Manual 11920 Preparing the Recorder for Operation Preparing the Recorder for StartupDR4300 Circular Chart Recorder Product Manual 121 21 Procedure for Running the Step TestAdditional automatic self-tests Step Press Action/ResultRefer to if step test fails DR4300 Circular Chart Recorder Step Press Action/Result22 Procedure for Setting Chart Time and Applying Power Set chart time and apply power ProcedureDR4300 Circular Chart Recorder Product Manual 123 Completing Preparation and Startup23 Power-Up Diagnostic Tests Diagnostic tests Tests run automaticallyStatus of tests displayed Ramtst24 Procedure for Testing the Displays and Keys Check the displays and keys ProcedureKey Error message DR4300 Circular Chart Recorder Product Manual 12525 Procedure for Starting the Recorder Startup procedure ProcedureStep Operation Press Action/Result DR4300 Circular Chart Recorder Product Manual 127 Monitoring Your Recorder Operation of Recorder with Display and KeypadOperator interface Display 26 Meaning of Indicators Meaning of indicatorsIndicator Definition when lit DR4300 Circular Chart Recorder Product Manual 12927 Lower Display Operating Parameter Labels Viewing the operating parameters Contents of display28 Error Messages Diagnostic Error MessagesOperator Functions INP Input indicatorOverview Actions an operator can initiate 29 Procedure for Selecting Automatic or Manual Mode Procedure for selecting manual or automatic modeDR4300 Circular Chart Recorder Product Manual 133 30 Procedure for Changing the Control Setpoints Changing the Control Setpoint Procedure31 Procedure for Displaying or Changing the Alarm Setpoints Viewing and Changing Alarm Setpoints IntroductionDR4300 Circular Chart Recorder Product Manual 135 Present value Selecting Factory or Field Calibration Values IntroductionFAC or FLD Reset procedure Resetting the Totalizer Introduction33 Procedure for Resetting Totalizer 34 Procedure for Starting Timer Starting the Timer Introduction35 Procedure for Resetting Limit Controller Resetting the Limit Controller IntroductionDR4300 Circular Chart Recorder Product Manual 139 Limit controller operator interface140 Input and Output Calibration for Recorder with Display DR4300 Circular Chart Recorder Product Manual 141Minimum and maximum range values Input Calibration Minimum and Maximum Range ValuesRTD Equipment needed Input Calibration Preliminary InformationEquipment Needed for Calibration DR4300 Circular Chart Recorder Product Manual 145 Disconnect the field wiringGeneral Calibration Set Up Input Calibration Set Up and WiringDIP switch settings General set up procedureDR4300 Circular Chart Recorder Product Manual 147 Thermocouple Inputs Using a Compensated CalibratorThermocouple Inputs Using an Ice Bath or Ice Point Reference Set Up Wiring Procedure for Calibrating RTD Inputs RTD Resistance Temperature Detector InputsDR4300 Circular Chart Recorder Product Manual 149 Millivolts, Volts and Milliamps inputs Calibration procedure sequence Input Calibration ProcedureInput Calibration Procedure Sequence DR4300 Circular Chart Recorder Product Manual 151Repeat this procedure for the other pen, if required DR4300 Circular Chart Recorder Product Manual 153 10 Set Up Wiring Procedure for Current Proportional OutputCurrent Output Calibration Calibrator connections11 Procedure for Calibrating Current Output Disp SET DR4300 Circular Chart Recorder Product Manual 155156 DR4300 Circular Chart Recorder Product Manual 157 Routine MaintenanceProcedure for Replacing the Chart Replacing the ChartChart hub Pens to the chartDR4300 Circular Chart Recorder Product Manual 159 Procedure for Replacing the Ink CartridgeReplacing the Ink Cartridge Steps for maximizing pen life Maximizing Pen LifeMaximizing Pen Life Topic DR4300 Circular Chart Recorder Product Manual 161Installation related problems Types of problemsApplication related problems Hardware and software related problemsSymptoms Observable Symptoms of FailureObservable Symptoms of Failure Symptom SubsectionTroubleshooting Procedures Troubleshooting Recorder Failure Symptoms Recorder Failure TroubleshootingDR4300 Circular Chart Recorder Product Manual 165 Troubleshooting Pen Trace Failure Symptoms Pen Trace TroubleshootingTroubleshooting Chart Rotation Failure Symptoms Chart Rotation TroubleshootingDR4300 Circular Chart Recorder Product Manual 167 Troubleshooting Erratic Pen Movement Symptoms Troubleshooting Erratic Pen MovementDR4300 Circular Chart Recorder Product Manual 169 Procedure for Pen AlignmentAlignment of Pen at Zero and 100 % Step Action GraphicDR4300 Circular Chart Recorder Step Action Graphic DR4300 Circular Chart Recorder Product Manual 171 Troubleshooting and Pen Alignment of Recorder with Display172 Troubleshooting Aids Power up tests Self DiagnosticsPower-Up Diagnostic Tests Tests run automaticallyDR4300 Circular Chart Recorder Product Manual 175 Procedure for Displaying the Results of Self-DiagnosticsView Status of Tests Background Tests Error MessagesAll relevant messages are displayed Troubleshooting and Pen Alignment Recorder with Display Error MessagesConfiguration, Startup, and Operation Recorder with Display DR4300 Circular Chart Recorder Product Manual 177P2 ERR P1 ERRDR4300 Circular Chart Recorder Product Manual 179 180 DR4300 Circular Chart Recorder Product Manual 181 Recorder with Display for instructions for Operation of Recorder with Display DR4300 Circular Chart Recorder Product Manual 183Operation of Recorder with Display Subsection 10 Troubleshooting Keypad and/or Display Failure Symptoms Troubleshooting the Keypad and DisplayOperation of Recorder with Display for procedure 11 Troubleshooting Relay Output Failure Symptoms Troubleshooting Relay OutputDR4300 Circular Chart Recorder Product Manual 185 Refer to Replacing HardwareTroubleshooting Remote Switch Digital Input Function Troubleshooting External Alarm Function12 Troubleshooting External Alarm Function Failure Symptoms 14 Troubleshooting Modbus Communications Troubleshooting Modbus CommunicationsDR4300 Circular Chart Recorder Product Manual 187 Alignment of Pen at Zero and Span 15 Procedure for Aligning Pen at Zero and SpanDR4300 Circular Chart Recorder Product Manual 189 Troubleshooting and Pen Alignment Recorder with Display Step190 DR4300 Circular Chart Recorder Product Manual 191 Parts ListExploded Views Door assemblyDR4300 Circular Chart Recorder Product Manual 193 Chart plateRecorder Components Basic recorder components without optionsDR4300 Circular Chart Recorder Product Manual 195 Upgrade PROMsBasic Recorder Parts Parts Not ShownChart DR4300 Circular Chart Recorder Product Manual 197 DR4300 Recorder Non-CE Mark Internal Cabling Diagram198 Reference accuracy DR4300 Circular Chart Recorder Model Product Manual 199Appendix a Accuracy Table A-1 Typical Reference Accuracy Typical Reference AccuracyDR4300 Circular Chart Recorder Model Product Manual 201 ± Degrees With Error Per 1 Degree Field Calibration LinearTypes of Input Range Factory Temp Stability Actuations202 Table B-1 10-inch Single Range Chart Part Numbers Single Range ChartsDAY W5W26 Thermocouple DR4300 Circular Chart Recorder Chart Type Range Units 24 HR12/03 DR4300 Circular Chart Recorder Product Manual 205 RTD-PT100 a=0.00391 RTD-PT100 a=0.00385 DR4300 Circular Chart Recorder Product Manual 207Table B-2 10-inch Dual Range Chart Part Numbers Dual Range ChartsCalibration Range 24 HR DR4300 Circular Chart Recorder Product Manual 209 Appendix B Available 10-inch Charts Calibration Range 24 HRMinimum purchase required DR4300 Circular Chart Recorder Calibration Range 24 HRAppendix C Setpoint Ramp/Soak Programming and Operation DR4300 Circular Chart Recorder Product Manual 211Program Contents Soak segments Guaranteed soakStart segment number for each program End segment number for each programRamp/soak profile example Drawing a Ramp/Soak ProfileProfile graphs DR4300 Circular Chart Recorder Product Manual 215216 Profile worksheet DR4300 Circular Chart Recorder Product Manual 217Table C-1 Prompt Hierarchy and Available Selections Setpoint Program Prompt HierarchyEND RecyclEND ST RpunitSG1 RP SG2 SPLimits factory setting = Or hour if Rpunit = EU-M Or EU-H Factory setting =SG23RP SG24SPRun/Monitor functions Run/Monitor the ProgramTable C-2 Run/Monitor Functions XX HH . MM REC.X 224 DR4300 Circular Chart Recorder Product Manual 225 Appendix D Using AccutuneTable D-1 Procedure for Starting Accutune Starting and Stopping Tuning with AccutuneTable D-2 Procedure for Using Accutune for Duplex Control Using Accutune with Duplex Heat/Cool ControlStep Press Action/Result Heating Tuning DR4300 Circular Chart Recorder Product Manual 227Until the value of Setpoint 2 is at the desired value within Foreign Language Safety Instructions DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 231 232 DR4300 Circular Chart Recorder Product Manual 233 234 DR4300 Circular Chart Recorder Product Manual 235 236 DR4300 Circular Chart Recorder Product Manual 237 238 ¹¬¸ª¸ ¸»ª¸ 240 DR4300 Circular Chart Recorder Product Manual 241 Appendix F Honeywell Service Centers242 Index DR4300 Circular Chart Recorder Product Manual 243Ctralg parameter, 95, 100, 102, 103 current outputs Knockout locations, 16 DR4300 Circular Chart Recorder Product Manual 245Status set up group, 175 step test TB5 terminal DR4300 Circular Chart Recorder Product Manual 247248 Page Industrial Measurement and Control