Overview, What’s in this section?, Installation | Honeywell DR4300

Installation

2. Installation

2.1 Overview

Introduction

Installation of the DR4300 recorder consists of mounting and wiring the recorder according to the instructions given in this section.

Read the pre-installation information below, check the model number interpretation in Section 1, and become familiar with your model selections, then proceed with installation.

What’s in this section?

The following is a list of topics in this section.

	Topic	See Page

2.1	Overview	11

2.2	Mounting Considerations and Overall Dimensions	15

2.3	Mounting Methods	16

2.4	Wiring Prerequisites	22

2.5	Input Wiring	27

2.6	Output Wiring	37

Pre-installation information

If the recorder has not been removed from its shipping carton, inspect the carton for damage and remove the recorder. Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier.

•Make sure a bag containing mounting hardware is included in the carton with the recorder.

•Check that the model number shown on the chart plate agrees with what you have ordered.

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DR4300 Circular Chart Recorder Product Manual

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Honeywell DR4300 manual Overview, What’s in this section?, Pre-installation information, Installation, Topic See

Contents

DR4300 Circular Chart Recorder Product Manual Revision I December DR4300 Circular Chart RecorderDR4300 Circular Chart Recorder Product Manual 12/03 Contacts AbstractReferences Symbol Definition Symbol Definitions Contents 157 141 161 DR4300 Circular Chart Recorder Product Manual Vii 225 199203 211 Tables DR4300 Circular Chart Recorder Product Manual 12/03 Figures Page Analog inputs IntroductionFunction CE conformity Europe Analog output for control or retransmission Relay outputs for control and alarmsTimer and totalizer options Communications Construction ConfigurationSelf-diagnostics Key numbers Model Number BreakdownIntroduction Model number format Pen Two Model Number Table I OutputDescription Model No Availability Pen One Door Options Instrument Power/Transmitter PowerProduct Configuration Model Number Table II Instrument Options Future Model Number Table III PEN 1 OptionsModel Number Table IV PEN 2 Options Model Number Table V APPROVALS/CERTIFICATES DR4300 Circular Chart Recorder All models described About This Manual Trouble? What’s in this section? Pre-installation informationInstallation Overview Operating limits Operating Limits and Condensed Specifications Screw terminals 2 piece Requirements1000 ft One Pen Purple Two Pen Purple pen 1 and red pen Calibrated width of 100 mm 4 inches Digital Inputs Transmitter PowerOpen Collector Output Modbus Communication Physical considerations Mounting Considerations and Overall DimensionsOverall dimensions Dimensions Overview How to remove knockouts for conduitsMounting Methods Introduction Step Action ProcedureMounting Flush in Panel New Panel Cutout Mounting Flush in a New Panel Cutout Do not tighten the bolt at this time Panel Mounting Recorder with NEMA4 or Heavy Duty doorDo not tighten the hex bolts at this time Side View Panel Mounting Recorder with NEMA4 or Heavy Duty Door Mounting on a 2-inch pipe Pipe Mounting Procedure Mounting Flush on a Surface of Panel or Wall Mounting on Surface of Panel or Wall Recorder grounding Wiring PrerequisitesWiring should be performed by qualified personnel Electrical considerations CE conformity special conditions Europe Taking electrical noise precautions Recommended Wiring Routing Models Without CE Mark Recommended wiring routing Recommended Wiring Routing Models With CE Mark Wiring Illustrations Wire bundling recommendationsWiring Bundling Categories Wiring diagrams Shock Hazard Input WiringPower Wiring Procedure for Power Wiring Models Power Wiring Models Without CE Mark 10 Power Wiring Models With CE Mark Analog Input Wiring Analog Input Wiring 11 Analog Input Wiring Digital Inputs Optional 10 Digital Input Wiring 12 Digital Input Wiring Communication Optional 11 Communication Wiring 13 Communication Wiring Discrete Outputs Output Wiring 13 Relay Output Wiring 1 or 2 Pen Models Insulation of output wires Electromechanical To 30 Vac Current Output 14 Current Output Wiring 16 Current Output Wiring 15 Transmitter Power Out Wiring Transmitter Power Out TB2 17 Transmitter Power Out Wiring Following is a list of topics covered in this section Procedure for Configuring Model without Display Configuration Recording Set UpSetting Configuration and Input Switches Run/Setup Switch ConfigurationSwitches S2 = Reset S3 = Lower S4 = Raise AC Power On off off on on off off off Off = Dont care Configuration Switch S1 Input Switch S6Summary of Input Set Up Switch S6 Functions = off = on Chart Part R56 Default setting Day Any linear chart = off = on = off = on = off = on = off = on SW1 50 to 50 Even 212 24 Hr To 100 Even 116 1661-001 Day To 200 Even 131 1660-010 24 Hr Factory Configuration Day 80 to 20 Even 269 To 100 Even 238 1661-001 Day 239 IEC Alpha = 0.00391 all RTDs without an asterisk IEC Alpha = Off for RTD actuation Setting SW6 Switch Overview Startup and Operation of Recorder without Display Preparing the Recorder for Operation Preparing the Recorder for Operation Graphic Procedure for Running the Step TestRunning the Optional Step Test Step Action/Result Being careful of the shock hazard at TB1 , place run Chart step patternDR4300 Circular Chart Recorder Step Action/Result Graphic Startup Startup ProcedurePage Operation of Recorder with Display and Keypad OUT Displays and indicatorsOperator Interface on Recorder with Display and Keypad INP Key functions DR4300 Circular Chart Recorder Key Function Configuration Recording and Output Set Up Diagram prompt hierarchy Configuration Prompts For field calibration-see of manual REMSW1 REMSW2Blank Toggle For pen alignment-see of manual How to Get Started Configuration Tips Configuration Tips Safety precautions Switch Settings SW6 Input Switch SW6 switch 2 OFF for RTD Setting SW6 Burnout Switch Overview Location of Switches and Relays Step Operation Press Result Configuration ProcedureConfiguration Procedure DR4300 Circular Chart Recorder Step Operation Press Result Decmal Input Parameters Set Up GroupInput group prompts Input Parameter Definitions Lin factory setting 100 H*factory setting Filter ExampleBias Burnout Protection Input Failure provides most input None factory setting CHT HI Pen Parameters Set Up GroupPen group prompts Pen Parameter Definitions Chtspd Chart Parameters Set Up GroupChart group prompts Chart Parameter Definitions Total Totalizer Parameters Set Up GroupControl group prompts Totalizer Function Definitions TOT DP INP EU Engineering Units of Input SignalSEC factory setting TOT EU Engineering Units of Totalized Value Cutoff Rstabl Outalg Control Parameters Set Up GroupONE factory setting Control Parameter Definitions TIME/CURRENT Duplex Relay = Cool-Similar to Full factory settingON/OFF factory setting PROPORTIONAL-DERIVATIVE with Manual Power UP Controller Mode RECALL-ThisPROPORTIONAL-INTEGRAL-DERIVATIVE Control Output Direction -In what direction do Hysteresis Output Relay only is an adjustable MAN Fsmode Failsafe Mode AutoFailsafe Latching Disabled When the recorder goes Failsafe Latching Enabled When the recorder goes Minutes PER Repeat or Repeats PER Minute MIN factory settingMinrpm Fuzzy overshoot suppression Tuning Parameters Set Up GroupTwo sets of PID constants Accutune Fuzzy Tuning group prompts10 Tuning Parameter Definitions Fuzzy Overshoot Suppression Feature RPM MIN Used for cooling control Cycle Timer for Relay 1 -Use this to specifyCycle Timer for Relay 2 -This prompt will be DR4300 Circular Chart Recorder Product Manual 103 11 Setpoint Ramp Parameter Definitions Setpoint Ramp/Program Set Up GroupSetpoint ramp/program group prompts Period Timer Set Up GroupTimer group prompts 12 Timer Parameter Definitions 13 Alarm Parameter Definitions Alarms Set Up GroupAlarms group prompts A2S1VA A2S1TYA2S2TY From the alarm setpoint by a value equal to A2 HYS Auxout Auxiliary Output Set Up GroupAuxiliary output group prompts 14 Auxiliary Output Parameter Definitions Auxiliary Output High Scaling FACTOR-Use a Deviation Process Variable minus Setpoint4mA VA Auxiliary Output LOW Scaling FACTOR-Use a 15 Communication Parameter Definitions Communication Set Up GroupIntroductions Communication group prompts Remote switch group prompts Remote Switch Digital Inputs Set Up Group REMSW1 16 Remote Switch Parameter DefinitionsConfiguration, Startup, and Operation Recorder with Display DR4300 Circular Chart Recorder Product Manual 113 17 Display Parameter Definitions Display Parameter Set Up GroupOFF factory setting Lockout group prompts Lock Lock Out Parameter Set Up GroupSet this group last 18 Lockout Parameter Definitions Keep a record Configuration Record Sheet Recorder TAG Name DR4300 Circular Chart Recorder Product Manual 117 19 Limit Control Parameter Definitions Limit Control ConfigurationSpecial configuration for control and alarms Startup of Recorder with Display and Keypad DR4300 Circular Chart Recorder Product Manual 119 20 Preparing the Recorder for Operation Preparing the Recorder for Startup Step Press Action/Result 21 Procedure for Running the Step TestDR4300 Circular Chart Recorder Product Manual 121 Additional automatic self-tests Refer to if step test fails DR4300 Circular Chart Recorder Step Press Action/Result Completing Preparation and Startup Set chart time and apply power Procedure22 Procedure for Setting Chart Time and Applying Power DR4300 Circular Chart Recorder Product Manual 123 Ramtst Diagnostic tests Tests run automatically23 Power-Up Diagnostic Tests Status of tests displayed DR4300 Circular Chart Recorder Product Manual 125 Check the displays and keys Procedure24 Procedure for Testing the Displays and Keys Key Error message Step Operation Press Action/Result Startup procedure Procedure25 Procedure for Starting the Recorder DR4300 Circular Chart Recorder Product Manual 127 Operator interface Display Operation of Recorder with Display and KeypadMonitoring Your Recorder DR4300 Circular Chart Recorder Product Manual 129 Meaning of indicators26 Meaning of Indicators Indicator Definition when lit 27 Lower Display Operating Parameter Labels Viewing the operating parameters Contents of display 28 Error Messages Diagnostic Error Messages Overview Actions an operator can initiate INP Input indicatorOperator Functions DR4300 Circular Chart Recorder Product Manual 133 Procedure for selecting manual or automatic mode29 Procedure for Selecting Automatic or Manual Mode 30 Procedure for Changing the Control Setpoints Changing the Control Setpoint Procedure DR4300 Circular Chart Recorder Product Manual 135 Viewing and Changing Alarm Setpoints Introduction31 Procedure for Displaying or Changing the Alarm Setpoints FAC or FLD Selecting Factory or Field Calibration Values IntroductionPresent value 33 Procedure for Resetting Totalizer Resetting the Totalizer IntroductionReset procedure 34 Procedure for Starting Timer Starting the Timer Introduction Limit controller operator interface Resetting the Limit Controller Introduction35 Procedure for Resetting Limit Controller DR4300 Circular Chart Recorder Product Manual 139 140 Input and Output Calibration for Recorder with Display DR4300 Circular Chart Recorder Product Manual 141 Minimum and maximum range values Input Calibration Minimum and Maximum Range Values RTD Equipment Needed for Calibration Input Calibration Preliminary InformationEquipment needed DR4300 Circular Chart Recorder Product Manual 145 Disconnect the field wiring General set up procedure Input Calibration Set Up and WiringGeneral Calibration Set Up DIP switch settings DR4300 Circular Chart Recorder Product Manual 147 Thermocouple Inputs Using a Compensated Calibrator Thermocouple Inputs Using an Ice Bath or Ice Point Reference DR4300 Circular Chart Recorder Product Manual 149 RTD Resistance Temperature Detector InputsSet Up Wiring Procedure for Calibrating RTD Inputs Millivolts, Volts and Milliamps inputs DR4300 Circular Chart Recorder Product Manual 151 Input Calibration ProcedureCalibration procedure sequence Input Calibration Procedure Sequence Repeat this procedure for the other pen, if required Calibrator connections 10 Set Up Wiring Procedure for Current Proportional OutputDR4300 Circular Chart Recorder Product Manual 153 Current Output Calibration 11 Procedure for Calibrating Current Output Disp SET DR4300 Circular Chart Recorder Product Manual 155 156 DR4300 Circular Chart Recorder Product Manual 157 Routine Maintenance Pens to the chart Replacing the ChartProcedure for Replacing the Chart Chart hub Replacing the Ink Cartridge Procedure for Replacing the Ink CartridgeDR4300 Circular Chart Recorder Product Manual 159 Maximizing Pen Life Maximizing Pen LifeSteps for maximizing pen life Topic DR4300 Circular Chart Recorder Product Manual 161 Hardware and software related problems Types of problemsInstallation related problems Application related problems Symptom Subsection Observable Symptoms of FailureSymptoms Observable Symptoms of Failure Troubleshooting Procedures DR4300 Circular Chart Recorder Product Manual 165 Recorder Failure TroubleshootingTroubleshooting Recorder Failure Symptoms Troubleshooting Pen Trace Failure Symptoms Pen Trace Troubleshooting DR4300 Circular Chart Recorder Product Manual 167 Chart Rotation TroubleshootingTroubleshooting Chart Rotation Failure Symptoms Troubleshooting Erratic Pen Movement Symptoms Troubleshooting Erratic Pen Movement Step Action Graphic Procedure for Pen AlignmentDR4300 Circular Chart Recorder Product Manual 169 Alignment of Pen at Zero and 100 % DR4300 Circular Chart Recorder Step Action Graphic DR4300 Circular Chart Recorder Product Manual 171 Troubleshooting and Pen Alignment of Recorder with Display 172 Troubleshooting Aids Tests run automatically Self DiagnosticsPower up tests Power-Up Diagnostic Tests View Status of Tests Procedure for Displaying the Results of Self-DiagnosticsDR4300 Circular Chart Recorder Product Manual 175 All relevant messages are displayed Error MessagesBackground Tests DR4300 Circular Chart Recorder Product Manual 177 Error MessagesTroubleshooting and Pen Alignment Recorder with Display Configuration, Startup, and Operation Recorder with Display P2 ERR P1 ERR DR4300 Circular Chart Recorder Product Manual 179 180 DR4300 Circular Chart Recorder Product Manual 181 Recorder with Display for instructions for Operation of Recorder with Display Subsection DR4300 Circular Chart Recorder Product Manual 183Operation of Recorder with Display Operation of Recorder with Display for procedure Troubleshooting the Keypad and Display10 Troubleshooting Keypad and/or Display Failure Symptoms Refer to Replacing Hardware Troubleshooting Relay Output11 Troubleshooting Relay Output Failure Symptoms DR4300 Circular Chart Recorder Product Manual 185 12 Troubleshooting External Alarm Function Failure Symptoms Troubleshooting External Alarm FunctionTroubleshooting Remote Switch Digital Input Function DR4300 Circular Chart Recorder Product Manual 187 Troubleshooting Modbus Communications14 Troubleshooting Modbus Communications Alignment of Pen at Zero and Span 15 Procedure for Aligning Pen at Zero and Span DR4300 Circular Chart Recorder Product Manual 189 Troubleshooting and Pen Alignment Recorder with Display Step 190 DR4300 Circular Chart Recorder Product Manual 191 Parts List Exploded Views Door assembly DR4300 Circular Chart Recorder Product Manual 193 Chart plate Recorder Components Basic recorder components without options Parts Not Shown Upgrade PROMsDR4300 Circular Chart Recorder Product Manual 195 Basic Recorder Parts Chart DR4300 Circular Chart Recorder Product Manual 197 DR4300 Recorder Non-CE Mark Internal Cabling Diagram 198 Appendix a Accuracy DR4300 Circular Chart Recorder Model Product Manual 199Reference accuracy Table A-1 Typical Reference Accuracy Typical Reference Accuracy Factory Temp Stability Actuations ± Degrees With Error Per 1 Degree Field Calibration LinearDR4300 Circular Chart Recorder Model Product Manual 201 Types of Input Range 202 DAY Single Range ChartsTable B-1 10-inch Single Range Chart Part Numbers W5W26 Thermocouple DR4300 Circular Chart Recorder Chart Type Range Units 24 HR 12/03 DR4300 Circular Chart Recorder Product Manual 205 RTD-PT100 a=0.00391 RTD-PT100 a=0.00385 DR4300 Circular Chart Recorder Product Manual 207 Calibration Range 24 HR Dual Range ChartsTable B-2 10-inch Dual Range Chart Part Numbers DR4300 Circular Chart Recorder Product Manual 209 Appendix B Available 10-inch Charts Calibration Range 24 HR Minimum purchase required DR4300 Circular Chart Recorder Calibration Range 24 HR Appendix C Setpoint Ramp/Soak Programming and Operation DR4300 Circular Chart Recorder Product Manual 211 Program Contents End segment number for each program Guaranteed soakSoak segments Start segment number for each program Ramp/soak profile example Drawing a Ramp/Soak Profile Profile graphs DR4300 Circular Chart Recorder Product Manual 215 216 Profile worksheet DR4300 Circular Chart Recorder Product Manual 217 Recycl Setpoint Program Prompt HierarchyTable C-1 Prompt Hierarchy and Available Selections END SG2 SP RpunitEND ST SG1 RP SG24SP Or hour if Rpunit = EU-M Or EU-H Factory setting =Limits factory setting = SG23RP Table C-2 Run/Monitor Functions Run/Monitor the ProgramRun/Monitor functions XX HH . MM REC.X 224 DR4300 Circular Chart Recorder Product Manual 225 Appendix D Using Accutune Table D-1 Procedure for Starting Accutune Starting and Stopping Tuning with Accutune DR4300 Circular Chart Recorder Product Manual 227 Using Accutune with Duplex Heat/Cool ControlTable D-2 Procedure for Using Accutune for Duplex Control Step Press Action/Result Heating Tuning Until the value of Setpoint 2 is at the desired value within Foreign Language Safety Instructions DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 231 232 DR4300 Circular Chart Recorder Product Manual 233 234 DR4300 Circular Chart Recorder Product Manual 235 236 DR4300 Circular Chart Recorder Product Manual 237 238 ¹¬¸ª¸ ¸»ª¸ 240 DR4300 Circular Chart Recorder Product Manual 241 Appendix F Honeywell Service Centers 242 Index DR4300 Circular Chart Recorder Product Manual 243 Ctralg parameter, 95, 100, 102, 103 current outputs Knockout locations, 16 DR4300 Circular Chart Recorder Product Manual 245 Status set up group, 175 step test TB5 terminal DR4300 Circular Chart Recorder Product Manual 247 248 Page Industrial Measurement and Control