DR4300 Circular Chart Recorder Product Manual
DR4300 Circular Chart Recorder
DR4300 Circular Chart Recorder Product Manual 12/03
Revision I December
Abstract
References
Contacts
Symbol Definition
Symbol Definitions
Contents
157
141
161
DR4300 Circular Chart Recorder Product Manual Vii
225
199
203
211
Tables
DR4300 Circular Chart Recorder Product Manual 12/03
Figures
Page
Analog inputs
Introduction
Function
CE conformity Europe
Analog output for control or retransmission
Relay outputs for control and alarms
Timer and totalizer options
Communications
Configuration
Self-diagnostics
Construction
Key numbers
Model Number Breakdown
Introduction
Model number format
Pen Two
Model Number Table I Output
Description Model No Availability
Pen One
Door Options
Instrument Power/Transmitter Power
Product Configuration
Model Number Table II Instrument Options
Future
Model Number Table III PEN 1 Options
Model Number Table IV PEN 2 Options
Model Number Table V APPROVALS/CERTIFICATES
DR4300 Circular Chart Recorder
All models described
About This Manual
Trouble?
What’s in this section?
Pre-installation information
Installation
Overview
Operating limits
Operating Limits and Condensed Specifications
Screw terminals 2 piece
Requirements
1000 ft One Pen Purple Two Pen Purple pen 1 and red pen
Calibrated width of 100 mm 4 inches
Digital Inputs
Transmitter Power
Open Collector Output
Modbus Communication
Physical considerations
Mounting Considerations and Overall Dimensions
Overall dimensions
Dimensions
Overview
How to remove knockouts for conduits
Mounting Methods
Introduction
Step Action
Procedure
Mounting Flush in Panel New Panel Cutout
Mounting Flush in a New Panel Cutout
Panel Mounting Recorder with NEMA4 or Heavy Duty door
Do not tighten the hex bolts at this time
Do not tighten the bolt at this time
Side View
Panel Mounting Recorder with NEMA4 or Heavy Duty Door
Mounting on a 2-inch pipe
Pipe Mounting Procedure
Mounting Flush on a Surface of Panel or Wall
Mounting on Surface of Panel or Wall
Recorder grounding
Wiring Prerequisites
Wiring should be performed by qualified personnel
Electrical considerations
CE conformity special conditions Europe
Taking electrical noise precautions
Recommended Wiring Routing Models Without CE Mark
Recommended wiring routing
Recommended Wiring Routing Models With CE Mark
Wiring Illustrations
Wire bundling recommendations
Wiring Bundling Categories
Wiring diagrams
Input Wiring
Power Wiring
Shock Hazard
Procedure for Power Wiring Models
Power Wiring Models Without CE Mark
10 Power Wiring Models With CE Mark
Analog Input Wiring
Analog Input Wiring
11 Analog Input Wiring
Digital Inputs Optional
10 Digital Input Wiring
12 Digital Input Wiring
Communication Optional
11 Communication Wiring
13 Communication Wiring
Discrete Outputs
Output Wiring
13 Relay Output Wiring 1 or 2 Pen Models
Insulation of output wires
Electromechanical
To 30 Vac
Current Output
14 Current Output Wiring
16 Current Output Wiring
15 Transmitter Power Out Wiring
Transmitter Power Out
TB2
17 Transmitter Power Out Wiring
Following is a list of topics covered in this section
Configuration Recording Set Up
Setting Configuration and Input Switches
Procedure for Configuring Model without Display
Run/Setup Switch
Configuration
Switches
S2 = Reset S3 = Lower S4 = Raise AC Power
Configuration Switch S1 Input Switch S6
Summary of Input Set Up Switch S6 Functions
On off off on on off off off Off = Dont care
= off = on
Chart Part R56
Default setting
Day Any linear chart
= off = on
= off = on
= off = on
= off = on
SW1
50 to 50 Even 212 24 Hr
To 100 Even 116 1661-001 Day
To 200 Even 131 1660-010 24 Hr
Factory Configuration
Day 80 to 20 Even 269
To 100 Even 238 1661-001 Day 239
IEC Alpha = 0.00391 all RTDs without an asterisk IEC Alpha =
Off for RTD actuation
Setting SW6 Switch
Overview
Startup and Operation of Recorder without Display
Preparing the Recorder for Operation
Preparing the Recorder for Operation
Graphic
Procedure for Running the Step Test
Running the Optional Step Test
Step Action/Result
Chart step pattern
DR4300 Circular Chart Recorder Step Action/Result Graphic
Being careful of the shock hazard at TB1 , place run
Startup
Startup Procedure
Page
Operation of Recorder with Display and Keypad
OUT
Displays and indicators
Operator Interface on Recorder with Display and Keypad
INP
Key functions
DR4300 Circular Chart Recorder Key Function
Configuration Recording and Output Set Up
Diagram prompt hierarchy
Configuration Prompts
For field calibration-see of manual
REMSW1 REMSW2
Blank Toggle
For pen alignment-see of manual
How to Get Started
Configuration Tips
Configuration Tips
Safety precautions
Switch Settings
SW6 Input Switch
SW6 switch 2 OFF for RTD
Setting SW6 Burnout Switch Overview
Location of Switches and Relays
Configuration Procedure
Configuration Procedure
Step Operation Press Result
DR4300 Circular Chart Recorder Step Operation Press Result
Decmal
Input Parameters Set Up Group
Input group prompts
Input Parameter Definitions
Lin factory setting
100 H*factory setting
Example
Bias
Filter
Burnout Protection Input Failure provides most input
None factory setting
CHT HI
Pen Parameters Set Up Group
Pen group prompts
Pen Parameter Definitions
Chtspd
Chart Parameters Set Up Group
Chart group prompts
Chart Parameter Definitions
Total
Totalizer Parameters Set Up Group
Control group prompts
Totalizer Function Definitions
TOT DP
INP EU Engineering Units of Input Signal
SEC factory setting
TOT EU Engineering Units of Totalized Value
Cutoff
Rstabl
Outalg
Control Parameters Set Up Group
ONE factory setting
Control Parameter Definitions
Full factory setting
ON/OFF factory setting
TIME/CURRENT Duplex Relay = Cool-Similar to
Power UP Controller Mode RECALL-This
PROPORTIONAL-INTEGRAL-DERIVATIVE
PROPORTIONAL-DERIVATIVE with Manual
Control Output Direction -In what direction do
Hysteresis Output Relay only is an adjustable
MAN
Fsmode Failsafe Mode Auto
Failsafe Latching Disabled When the recorder goes
Failsafe Latching Enabled When the recorder goes
MIN factory setting
Minrpm
Minutes PER Repeat or Repeats PER Minute
Fuzzy overshoot suppression
Tuning Parameters Set Up Group
Two sets of PID constants
Accutune
Fuzzy
Tuning group prompts
10 Tuning Parameter Definitions
Fuzzy Overshoot Suppression Feature
RPM
MIN
Used for cooling control
Cycle Timer for Relay 1 -Use this to specify
Cycle Timer for Relay 2 -This prompt will be
DR4300 Circular Chart Recorder Product Manual 103
Setpoint Ramp/Program Set Up Group
Setpoint ramp/program group prompts
11 Setpoint Ramp Parameter Definitions
Period
Timer Set Up Group
Timer group prompts
12 Timer Parameter Definitions
Alarms Set Up Group
Alarms group prompts
13 Alarm Parameter Definitions
A2S1TY
A2S2TY
A2S1VA
From the alarm setpoint by a value equal to A2 HYS
Auxout
Auxiliary Output Set Up Group
Auxiliary output group prompts
14 Auxiliary Output Parameter Definitions
Auxiliary Output High Scaling FACTOR-Use a
Deviation Process Variable minus Setpoint
4mA VA
Auxiliary Output LOW Scaling FACTOR-Use a
15 Communication Parameter Definitions
Communication Set Up Group
Introductions
Communication group prompts
Remote switch group prompts
Remote Switch Digital Inputs Set Up Group
REMSW1
16 Remote Switch Parameter Definitions
Configuration, Startup, and Operation Recorder with Display
DR4300 Circular Chart Recorder Product Manual 113
17 Display Parameter Definitions
Display Parameter Set Up Group
OFF factory setting
Lockout group prompts
Lock
Lock Out Parameter Set Up Group
Set this group last
18 Lockout Parameter Definitions
Keep a record
Configuration Record Sheet
Recorder TAG Name
DR4300 Circular Chart Recorder Product Manual 117
Limit Control Configuration
Special configuration for control and alarms
19 Limit Control Parameter Definitions
Startup of Recorder with Display and Keypad
DR4300 Circular Chart Recorder Product Manual 119
20 Preparing the Recorder for Operation
Preparing the Recorder for Startup
Step Press Action/Result
21 Procedure for Running the Step Test
DR4300 Circular Chart Recorder Product Manual 121
Additional automatic self-tests
Refer to if step test fails
DR4300 Circular Chart Recorder Step Press Action/Result
Completing Preparation and Startup
Set chart time and apply power Procedure
22 Procedure for Setting Chart Time and Applying Power
DR4300 Circular Chart Recorder Product Manual 123
Ramtst
Diagnostic tests Tests run automatically
23 Power-Up Diagnostic Tests
Status of tests displayed
DR4300 Circular Chart Recorder Product Manual 125
Check the displays and keys Procedure
24 Procedure for Testing the Displays and Keys
Key Error message
Startup procedure Procedure
25 Procedure for Starting the Recorder
Step Operation Press Action/Result
DR4300 Circular Chart Recorder Product Manual 127
Operation of Recorder with Display and Keypad
Monitoring Your Recorder
Operator interface Display
DR4300 Circular Chart Recorder Product Manual 129
Meaning of indicators
26 Meaning of Indicators
Indicator Definition when lit
27 Lower Display Operating Parameter Labels
Viewing the operating parameters Contents of display
28 Error Messages
Diagnostic Error Messages
INP Input indicator
Operator Functions
Overview Actions an operator can initiate
Procedure for selecting manual or automatic mode
29 Procedure for Selecting Automatic or Manual Mode
DR4300 Circular Chart Recorder Product Manual 133
30 Procedure for Changing the Control Setpoints
Changing the Control Setpoint Procedure
Viewing and Changing Alarm Setpoints Introduction
31 Procedure for Displaying or Changing the Alarm Setpoints
DR4300 Circular Chart Recorder Product Manual 135
Selecting Factory or Field Calibration Values Introduction
Present value
FAC or FLD
Resetting the Totalizer Introduction
Reset procedure
33 Procedure for Resetting Totalizer
34 Procedure for Starting Timer
Starting the Timer Introduction
Limit controller operator interface
Resetting the Limit Controller Introduction
35 Procedure for Resetting Limit Controller
DR4300 Circular Chart Recorder Product Manual 139
140
Input and Output Calibration for Recorder with Display
DR4300 Circular Chart Recorder Product Manual 141
Minimum and maximum range values
Input Calibration Minimum and Maximum Range Values
RTD
Input Calibration Preliminary Information
Equipment needed
Equipment Needed for Calibration
DR4300 Circular Chart Recorder Product Manual 145
Disconnect the field wiring
General set up procedure
Input Calibration Set Up and Wiring
General Calibration Set Up
DIP switch settings
DR4300 Circular Chart Recorder Product Manual 147
Thermocouple Inputs Using a Compensated Calibrator
Thermocouple Inputs Using an Ice Bath or Ice Point Reference
RTD Resistance Temperature Detector Inputs
Set Up Wiring Procedure for Calibrating RTD Inputs
DR4300 Circular Chart Recorder Product Manual 149
Millivolts, Volts and Milliamps inputs
DR4300 Circular Chart Recorder Product Manual 151
Input Calibration Procedure
Calibration procedure sequence
Input Calibration Procedure Sequence
Repeat this procedure for the other pen, if required
Calibrator connections
10 Set Up Wiring Procedure for Current Proportional Output
DR4300 Circular Chart Recorder Product Manual 153
Current Output Calibration
11 Procedure for Calibrating Current Output
Disp SET
DR4300 Circular Chart Recorder Product Manual 155
156
DR4300 Circular Chart Recorder Product Manual 157
Routine Maintenance
Pens to the chart
Replacing the Chart
Procedure for Replacing the Chart
Chart hub
Procedure for Replacing the Ink Cartridge
DR4300 Circular Chart Recorder Product Manual 159
Replacing the Ink Cartridge
Maximizing Pen Life
Steps for maximizing pen life
Maximizing Pen Life
Topic
DR4300 Circular Chart Recorder Product Manual 161
Hardware and software related problems
Types of problems
Installation related problems
Application related problems
Symptom Subsection
Observable Symptoms of Failure
Symptoms
Observable Symptoms of Failure
Troubleshooting Procedures
Recorder Failure Troubleshooting
Troubleshooting Recorder Failure Symptoms
DR4300 Circular Chart Recorder Product Manual 165
Troubleshooting Pen Trace Failure Symptoms
Pen Trace Troubleshooting
Chart Rotation Troubleshooting
Troubleshooting Chart Rotation Failure Symptoms
DR4300 Circular Chart Recorder Product Manual 167
Troubleshooting Erratic Pen Movement Symptoms
Troubleshooting Erratic Pen Movement
Step Action Graphic
Procedure for Pen Alignment
DR4300 Circular Chart Recorder Product Manual 169
Alignment of Pen at Zero and 100 %
DR4300 Circular Chart Recorder Step Action Graphic
DR4300 Circular Chart Recorder Product Manual 171
Troubleshooting and Pen Alignment of Recorder with Display
172
Troubleshooting Aids
Tests run automatically
Self Diagnostics
Power up tests
Power-Up Diagnostic Tests
Procedure for Displaying the Results of Self-Diagnostics
DR4300 Circular Chart Recorder Product Manual 175
View Status of Tests
Error Messages
Background Tests
All relevant messages are displayed
DR4300 Circular Chart Recorder Product Manual 177
Error Messages
Troubleshooting and Pen Alignment Recorder with Display
Configuration, Startup, and Operation Recorder with Display
P2 ERR
P1 ERR
DR4300 Circular Chart Recorder Product Manual 179
180
DR4300 Circular Chart Recorder Product Manual 181
Recorder with Display for instructions for
DR4300 Circular Chart Recorder Product Manual 183
Operation of Recorder with Display
Operation of Recorder with Display Subsection
Troubleshooting the Keypad and Display
10 Troubleshooting Keypad and/or Display Failure Symptoms
Operation of Recorder with Display for procedure
Refer to Replacing Hardware
Troubleshooting Relay Output
11 Troubleshooting Relay Output Failure Symptoms
DR4300 Circular Chart Recorder Product Manual 185
Troubleshooting External Alarm Function
Troubleshooting Remote Switch Digital Input Function
12 Troubleshooting External Alarm Function Failure Symptoms
Troubleshooting Modbus Communications
14 Troubleshooting Modbus Communications
DR4300 Circular Chart Recorder Product Manual 187
Alignment of Pen at Zero and Span
15 Procedure for Aligning Pen at Zero and Span
DR4300 Circular Chart Recorder Product Manual 189
Troubleshooting and Pen Alignment Recorder with Display Step
190
DR4300 Circular Chart Recorder Product Manual 191
Parts List
Exploded Views
Door assembly
DR4300 Circular Chart Recorder Product Manual 193
Chart plate
Recorder Components
Basic recorder components without options
Parts Not Shown
Upgrade PROMs
DR4300 Circular Chart Recorder Product Manual 195
Basic Recorder Parts
Chart
DR4300 Circular Chart Recorder Product Manual 197
DR4300 Recorder Non-CE Mark Internal Cabling Diagram
198
DR4300 Circular Chart Recorder Model Product Manual 199
Reference accuracy
Appendix a Accuracy
Table A-1 Typical Reference Accuracy
Typical Reference Accuracy
Factory Temp Stability Actuations
± Degrees With Error Per 1 Degree Field Calibration Linear
DR4300 Circular Chart Recorder Model Product Manual 201
Types of Input Range
202
Single Range Charts
Table B-1 10-inch Single Range Chart Part Numbers
DAY
W5W26 Thermocouple
DR4300 Circular Chart Recorder Chart Type Range Units 24 HR
12/03 DR4300 Circular Chart Recorder Product Manual 205
RTD-PT100 a=0.00391
RTD-PT100 a=0.00385
DR4300 Circular Chart Recorder Product Manual 207
Dual Range Charts
Table B-2 10-inch Dual Range Chart Part Numbers
Calibration Range 24 HR
DR4300 Circular Chart Recorder Product Manual 209
Appendix B Available 10-inch Charts Calibration Range 24 HR
Minimum purchase required
DR4300 Circular Chart Recorder Calibration Range 24 HR
Appendix C Setpoint Ramp/Soak Programming and Operation
DR4300 Circular Chart Recorder Product Manual 211
Program Contents
End segment number for each program
Guaranteed soak
Soak segments
Start segment number for each program
Ramp/soak profile example
Drawing a Ramp/Soak Profile
Profile graphs
DR4300 Circular Chart Recorder Product Manual 215
216
Profile worksheet
DR4300 Circular Chart Recorder Product Manual 217
Recycl
Setpoint Program Prompt Hierarchy
Table C-1 Prompt Hierarchy and Available Selections
END
SG2 SP
Rpunit
END ST
SG1 RP
SG24SP
Or hour if Rpunit = EU-M Or EU-H Factory setting =
Limits factory setting =
SG23RP
Run/Monitor the Program
Run/Monitor functions
Table C-2 Run/Monitor Functions
XX HH . MM
REC.X
224
DR4300 Circular Chart Recorder Product Manual 225
Appendix D Using Accutune
Table D-1 Procedure for Starting Accutune
Starting and Stopping Tuning with Accutune
DR4300 Circular Chart Recorder Product Manual 227
Using Accutune with Duplex Heat/Cool Control
Table D-2 Procedure for Using Accutune for Duplex Control
Step Press Action/Result Heating Tuning
Until the value of Setpoint 2 is at the desired value within
Foreign Language Safety Instructions
DR4300 Circular Chart Recorder
DR4300 Circular Chart Recorder Product Manual 231
232
DR4300 Circular Chart Recorder Product Manual 233
234
DR4300 Circular Chart Recorder Product Manual 235
236
DR4300 Circular Chart Recorder Product Manual 237
238
¹¬¸ª¸ ¸»ª¸
240
DR4300 Circular Chart Recorder Product Manual 241
Appendix F Honeywell Service Centers
242
Index
DR4300 Circular Chart Recorder Product Manual 243
Ctralg parameter, 95, 100, 102, 103 current outputs
Knockout locations, 16
DR4300 Circular Chart Recorder Product Manual 245
Status set up group, 175 step test
TB5 terminal
DR4300 Circular Chart Recorder Product Manual 247
248
Page
Industrial Measurement and Control