Main
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SINUMERIK
documentation
Preliminary Remarks
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Contents
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1 Prerequisites and Visual Inspection
1.1 Prerequisites
1.2 Visual inspection
1.2.1 Information on module handling
MOS MOS
M O S
1.2.2 Grounding system
1.2.3 Position encoders
1.2.4 Cable laying
1.2.5 Cables
1.2.6 Shielding
1.2.7 Interference suppression
1.2.8 Operator panel
1.2.9 Overall state
1.2.10 Jumpering
1.2.11 Position control, input and measuring system resolution
1.2.12 Input units
1.3 Standard/Export version
1.4 Installation Checklist 840C
.
Signatures
First installation Second installation
1.5 Voltage and functional tests 1.5.1 Self-test and system start-up
Page
1.6 Loading data into the NCK on starting up the control (as from SW 2)
2 General Reset and Standard Start-Up
2.1 First installation and start-up of control (as from SW 3)
2.1.1 Erasing the S-RAM area of the NCK (as from SW 6)
2-2
2.2 Standard installation and start-up as flowchart (as from SW 3)
2.3 Select general reset mode (as from SW 3)
2-4
2.4 General reset (as from SW 3)
S S
2-6
2.5 Memory configuration (as from SW 3)
S S S S
S S
2-8
2.6 Loading machine data (as from SW 3)
Page
2-10
2.7 Deselect general reset mode
2.8 Standard installation short version (up to SW 2)
2-12
2.9 General reset (up to SW 2)
2-14
2.10 Standard installation and start-up as flowchart (up to SW 2 only)
2-16
2.11 Enter PLC machine data (up to SW 2 only)
2.12 Enter NC machine data (up to SW 2 only)
2-18
2.13 Axis installation (simplified, up to SW 2 only)
2.14 Spindle installation (Example: one spindle, up to SW 2 only)
END OF SECTION
3 PLC Installation
3.1 General remarks
S
3-2
3.2 PG function via MMC
S S S S S
Page
3-4
S
3.3 PLC general reset
3.4 Procedure for starting up the PLC
3-6
S
3-8
3.5 PLC diagnostics
3.5.1 LED display
3.5.2 System initialization program
3-10
3.5.3 USTACK, detailed error coding
S
3.5.4 PLC status
S
3-12
S
3.5.5 Timeout analysis
3.6 Procedure for error search after PLC stop
4 MMC Area Diagnosis
4.1 General notes/overviews 4.1.1 Password
42
4.1.2 Simplified switchover between languages (as from SW 5)
4.1.3 Printing screen hardcopies
44
4.1.4 Selection of the Diagnosis area
Page
46
Page
4.2 NC Service
S
410
4.2.1 Selection of service data
Data range
Service Axes single display Axis 1 (18)
Service axes and spindles
4.2.2 Service data for the spindle
412
4.3 Drive service displays for spindle (MSD) and axis (FDD) (as
Explanation of display fields MSD 1st screen
414
Drive service display MSD 2nd screen
Explanation of display fields MSD 2nd screen
416
Drive service display FDD 1st screen
Explanation of display fields FDD 1st screen
418
FDD drive service display 2nd screen
Explanation of display fields FDD 2nd screen
420
4.4 PC data
Overview
422
Keyswitch
4.4.1 Copying and editing PC data
!
424
4.4.2 Configuration file CONFIG
S S S S S
4.4.2.1 Keywords
4.4.2.2 Value ranges and default values
S S S S S
428
4.4.2.3 Format for log masks
S S S S S S S
4.4.2.4 Reduce number of accesses to the hard disk (HD)
S S S
430
4.4.3 BEDCONF configuration file
!
4.4.3.1 Configuration file BEDCONF in directory Operation/Basic Setting
432
Page
434
Mutual exclusion of applications depending on the capacity of the main memory
436
4.4.3.2 Configuring file BEDCONF in directory OPERATION/PROGRAM
!
4.4.3.3 Configuration file BEDCONF in directory/Operation/DIAGNOS
438
4.4.4 Color definition tables 4.4.4.1 10 color display (up to SW 4.4) 6FC5 1030ABV20BA0
Changing the file POCOCLUT for the MACHINE area
440
4.4.4.2 New 19 operator panel as from SW 4.5 (5) 6FC5 1030ABVVVAA1
442
4.4.4.3
S S S S
S
444
4.4.5 Color mapping lists
Page
446
4.4.6.2 9.5 monochrome display (as from SW 4.5)
448
4.4.7 Cycles
4.5 Activating options (as from SW3)
450
4.6 BACKUP with Valitek streamer/PC link
Installation of the VALITEK streamer:
Accessing the CD ROM via PC link software (SW 6 and higher)
452
Backup menu tree
454
4.7 Customer UMS
4.8 Functions up to SW 2 4.8.1 NC data management (up to SW 2)
Page
458
4.8.2 PLC data (up to SW 2)
S S
460
4.8.3 PCF files (up to SW 2)
S S S
Creating a file in the SERVICES area
Creating a new file
462
Editing the PCF files:
Creating and editing PCF files in the programming area (NCK area)
464
Setting data for PCF files:
1) Not in SW 1
16:38
JOG PROGRAM RESET
4.9 Equivalent keys on the PC keyboard and the operator panel
5 Machine Data Dialog (MDD as from SW 3)
5.1 General remarks
S S S S S S S
52
S
Search
Password
54
5.1.1 General notes on operation
Calc. con- troll. data
+
Copy to clipboard Paste from clipboard
56
5.1.2 Fast switching between MDD and service display (as from SW 5)
S
58
5.2 NC configuration and NC machine data (as from SW 3) 5.2.1 NC configuration
510
S
Siemens AG 2001 All Rights Reserved 6FC5197jAA50 511
5.2.2 NC machine data
Menu tree NC MD (1) (2) (3) (4) (5) (6) (7) (8) (1) (2) (3) (4) (5) (6)
See next pages for explanations to (1) to (8).
(8)
5 Machine Data Dialog (MDD as from SW 3) 5.2.2 NC machine data
512
(1) NC MD/General NC MD
(2) NC-MD/Geometry motion
(3) NC-MD/Channel
(4) NC-MD/Axis
(5) NC-MD/Spindle
(6) NC-MD/gearbox interpolation
(7) No explanation here (8) NC-MD/memory configuration (as from SW 4)
514
5.2.3 Setpoint-Actual value matching for axes and spindles
5.2.4 Measuring system adaptation for axes and spindles (as from SW 4)
516
5.2.5 Copying a complete machine data block (as from SW 5.6)
518
5.3 PLC configuration and PLC machine data (as from SW 3) 5.3.1 PLC configuration
S
S S
S
520
5.3.2 PLC machine data
Menu tree
Page
522
5.4 Drive configuration and drive machine data (as from SW 3) 5.4.1 Drive configuration
5.4.2 Drive machine data for axes (FDD) and spindles (MSD)
(1) Drive MD/Axis (FDD)
(2) Drive MD/Spindle (MSD)
524
5.4.3 Axis/spindle start-up for the digital drive (as from SW 3)
S
526
5.5 Cycles machine data (as from SW 3)
528
5.6 IKA data (interpolation and compensation with tables as from SW 3)
S S
IKA data
530
5.7 User displays (as from SW 3)
list
5.7.1 Edit list
532
5.8 File functions (as from SW 3) 5.8.1 1st level: Machine configuration (as from SW 3)
Saving and loading NQEC data
534
5.8.2 2nd level: Configuring the individual machine data areas (SW 3 and higher)
Explanation
Axis (TEA3)
Spindle (TEA3)
General NC MD (TEA1)
Geometry motion (TEA1)
Channel (TEA1)
536
New
Delete
5.8.4 File functions (sequence of operation as from SW 3) 5.8.4.1 1st level: File functions
Copy Save to disk Load from disk
538
5.8.4.2 2nd level: File functions
Page
540
5.8.4.3 3rd level: File functions
Explanation
NC machine data structure
542
S S
544
5.9.2 Adding a 1-axis FDD module (as from SW 3)
5.9.3 Replacing a 1-axis FDD module with a 2-axis FDD module (as
546
5.9.4 Replacing a 2-axis FDD module (9/18 A) with a 2-axis FDD module (18/36 A) (as from SW3)
5.9.5 Drive active or passive (as from SW3)
548
5.9.6 Using a new motor type (as from SW 3)
5.9.7 Reinstallation of existing and new drive components using the existing drive files (TEA3)
550
S S
5.9.8 Additional information when altering the configuration (as from SW 3)
5.10 Configuring the MDD 5.10.1 Description
S S S
S S S S
552
S
5.10.2 Practical example for user adaptation list display
554
5.10.3 Configuring the parameter set switchover in the list display
556
5.10.4 Printing the list module data (as from SW 5)
6 NC Machine Data (NC MD) NC Setting Data (NC SD)
6.1 NC machine data (NC MD) 6.1.1 Entering NC machine data
6.1.2 NC configuration
6.1.3 Configuring information
Page
6.1.4 Breakdown of NC MDs/drive machine data
6.2 General machine data (general data)
Page
Page
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Page
16, 17
14, 15
28
26
25
Page
100 - 130
131 - 146
147 - 154
Page
... ...
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312 - 317
318 - 323
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Page
Page
730 - 739
740 - 749
750 - 759
760 - 769
770 - 779
876 - 899
Page
6.3 Channel-specific MD (channel data)
100*
104*
106*
108*-122*
Default value T M G group
130*
132*
134*
136*
140*
142*
146*
148*
150*
200*
0 1 0 1 0 0 0 0
200*
0 1 0 1 1 0 0 0
204*
208*
212*
220*
224*
236*
232*
228*
Page
240*
244*
Siemens AG 1992 All Rights Reserved 6FC5197- AA50 645
252*
256*
260*
264*
268*
272*
276*
t [s]
280*
284*
288*
292*
296*
300*
304*
308*
312*
316*
320*
324*
328*
332*
336*
344*
356*
360*
364*
368*
=
MD
system
m u = v b
Page
Page
372*
376*
384*
0 1 0 4 0 0 0 0
384*
0 1 0 0 1 0 0 0
3840,2-3
3840,4-5
3840,6-7
388*
392*
396*
6.5 Spindle-specific MD (spindle data)
400*
401*
403*-410*
411*-418*
419*-426*
427*-434*
435*-442*
443*
444*
445*
446*
447*
448*
449*
450*
451*
452*
453*
455*
456*
/
458*
459*
460*
Digit No. 7 6 5 4 3 2 1 0
01040000
460*
4600,2-3
4600,4-5
4600,6-7
461*
462*
463*
465*
466*
467*
468*
469*
478*-485*
486*
487*
488*
489*
490*
491*
492*
493*
494*
495*
496*
6.6 Machine data bits 6.6.1 General MD bits (general bits)
5000 5001
Page
Page
Page
Page
Page
5004
5005
5006
5007
Page
Page
Page
5010
5011
5012
5013
Page
Page
5016
5017
5018
5019
Page
5022
5024
Page
Page
5028
5029
5030
5038
5039
5051
5052
5053
Page
Page
Page
Page
Page
5148
5149
5150
5151
5152
5153
Page
Page
5185
5186
5188
5189
Page
5198
5199
6.6.2 Spindle-specific MD bits (spindle bits)
520*
Page
521*
Page
522*
Page
523*
524*
525*
526*
527*
528*
529*
530*
531*
6.6.3 Channel-specific MD bits 1 (channel bits)
540*
542*
544*
546*
Page
548* 550* 552*
Bit No.
7 456 3 2 1 0
Permissible names for axes, angle, chamfer and radius
6140
Page
554*
558*
6.6.4 Axis-specific MD bits 1 (axial bits 1)
560*
Page
564*
568*
Permissible names for axes, angle, chamfer and radius
572*
Page
576*
584*
588*
592*
596*
6.6.5 Leadscrew error compensation bits (compensation flags)
Page
914*
916*
918*
920*
922*
6.7 Axis-specific MD 2 (axial data 2)
1100*
1104*
1108*
1112*
1116*
1124*
1140 *
1144*
1148*
1152*
1156*- 1180*
1184*- 1196*
1200*
1204*
1208*
1212*
1216*
1220*
1224*
1228*
1232*
1236*
)
1240*
1244*
1248*
1256*
1260*
1264*
1272*
1280*
1284*
1288*
1292*
1296*
1300*
1304*
1308*
1312*
1316*
1320*
1324*
1328*
1332*
1336*
1340*
1344*
1364*
1368*
1372*
1376*
1380*
1384*
1388*
1392*
1396*
1420*
1424*
1428*
1432*
1436*
1440*
1444*
1448*
1452*
1456*
1460*- 1480*
1484*- 1508*
1512*- 1536*
1540*- 1564*
1568*- 1592*
1596*- 1620*
1624*- 1648*
1652*- 1676*
1680*- 1704*
1708*- 1732*
1736*- 1764*
1768*- 1796*
6.7.1 Axis-specific MD bits 2 (axial bits 2)
1800*
Code table for resolution
= Standard machine data
NC MD 5002 NC MD 1800* NC MD 1800*
1804*
1808*
Page
Page
Page
1812*
Page
1820*
1824*
1828*
1832*
(from SW 6.3)
1844*
1848*
1852*
1856*
6.8 MDs for multi-channel display
20440- 20419
20420- 20439
20440
20441
20442- 20449
2400*- 2407*
2408*- 2415*
2416*- 2419*
2420*
2421*
2430*- 2433*
2434*- 2441*
2442*- 2448*
2449*- 2456*
2457*- 2463*
2471*- 2478*
2479*- 2486*
2487*- 2493*
2494*- 2500*
2501*- 2507*
Page
2560*- 2566*
2567*- 2574*
2700*
2701*
2702*
2703*
2704*
3032*- 3060*
3064*- 3092*
3096*- 3124*
3128*- 3156*
3160*- 3184*
3216*- 3240*
3244*- 3268*
3272*- 3296*
3300*- 3328*
3332*- 3360*
3392*- 3416*
3420*
6.9.1 MDs for collision monitoring
3800*
3804*
3808*
3812*
3816*
3820*
3824*
3828*
3832*
3840*
3876*
3880*
3884*
3888*
3892*
3900*
3904*
3908*
3912*
3916*
3936*
3940*
3944*
3948*
6.10 MDs for flexible memory configuration
Page
Page
60011
60012
60013
60014
6100*
61020
61021
61022
61023
61024
6.11 Safety Integrated (SI) data
6.12 Setting data 6.12.1 NC setting data (NC SD)
Page
R50 to R99
R100 to R199
R200 to R219
R220 to R239
R240 to R299
Page
Page
Page
9
200*
202*
204*
206*
300*
304*
312*
320*
401*
402*
403*
5000
5001
540*
560*
564*
600* to 625*
626* to 699*
7000
7007
Page
7 Drive Machine Data (SIMODRIVE Drive MD)
7.1 611A main spindle drive machine data (MSD MD) (SW 3) 7.1.1 MSD MD input (SW 3)
7.1.2 MSD MD (data description - SW 3)
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7.2 611D feed drive machine data (SW 3) 7.2.1 FDD MD input (SW 3)
7.2.2 FDD MD (data description - SW 3)
Page
Page
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=
Page
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Smoothed current actual value
Page
7.3 611D drive machine data (FDD/MSD - as from SW 4) 7.3.1 Drive MD input (as from SW 4)
7.3.2 Drive MD (data description)
Page
Page
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Motor table: MSD motors Order no. Rated speed Motor
code no. nrated in rev/min
Order no. Rated speed Motor
code no. nrated in rev/min
Siemens AG 1992 All Rights Reserved 6FC5197- AA50 785
786
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*
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Low-pass
2nd filter inactive 2nd filter
inactive
Filter type
2nd filter inactive
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This machine data is relevant only for Siemens-internal purposes and must not be altered.
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( )
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7.4.2 Servo service data (SSD)
3002
3003
7.4.3 Diagnosis/service MD (data description - as from SW 3)
10000- 10014 10029
1)
Page
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Page
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7.5 Safety Integrated (SI) data
8 PLC Machine Data (PLC MD)
8.1 General 8.1.1 Entering PLC MD (up to SW 2)
8.1.2 Breakdown of the PLC MD
DB 60
8.2 PLC MD for the operating system (system data)
Blocks Normal time base Factor
Page
Page
19
20-29
30
31
33
34 - 123
PLC MD, DB60 DW Interface MPC line
block No. PLC MD
No.
standard value
block rotary switch position
PLC MD, DB60 DW Interface MPC line
block No. PLC MD
No.
standard value
block rotary switch position
Page
Page
Page
8.5 PLC MD for the operating system (system bits) 6000
DL 0
6009 DR 4
6012
DL 6
6016
DL 8 6017
DR 8 6018
6026 DL 13
6029 DR 14
6030 DL 15
6032 DL 16 6033 DR 16
6034 DL 17
6035 DR 17
6036 DL 18 6037 DR 18 6038 DL 19 6039 DR 19
6040 DL 20 6041 DR 20
6042 DL 21
6043 DR 21
Page
6048 DL 24
6049 DR 24
6050 DL 25
6051 DR 25
Page
6064 DL 32
6065 DR 32
6066 DL 33
6067 DR 33
Page
Page
Page
8.7 PLC MD bits for the user (user bits) 8000 to 8049 DW 0 - DW 24
9 Drive Servo Start-Up Application (as from SW 3)
9.1 General Comments
Page
S S
94
9.1.1 Selection of/menu trees of drive servo start-up application
DMenu tree: Axis start-up function
Start-up fct. axis
1) as from SW 4
10.94
96
9.1.2 Softkeys
D
S
Note
Explanation
Note 2.08 x 102 = 208
98
Page
910
9.2
S
S S S
912
9.2.1 Current control loop (axis and spindle as from SW 3)
914
9.2.2 Current control loop measurement parameters (as from SW 3)
9.2.3 Speed control loop (axis and spindle as from SW 3)
Explanation
916
D1st measurement type: Reference frequency response
S S
S
918
D3rd measurement type: Setpoint step change
S S
S
D4th Measurement type: Disturbance step change
9.2.5 Position control loop (axis and spindle as from SW 3)
920
D1st measured type: Frequency response
S S
D2nd measurement type: Setpoint step change
S
922
D3rd measuring type: Setpoint ramp
9.3 Function generator (axis and spindle as from SW 3)
924
DSelection of function generator parameterization Signal types with operating modes
9.3.1 Function generator (axis and spindle) signal parameters (as from SW 3)
S
9.3.2 Additional information (notes) on measurement and signal parameters (as from SW 3)
9.3.3 Signal waveforms of function generator (as from SW 3)
Page
Page
S S
Page
Page
Page
9.4 Mixed I/O configuration and digital-analog converter, DAC (as
S S S
S S
X2 X1 X3/I R M
X3/IRMM: Reference earth for test sockets
934
S
936
Page
938
9.5 Quadrant error compensation 9.5.1 General comments
9.5.2 Circularity test (option SW 4)
940
S S
Page
942
S S S S
Page
944
9.5.3 Conventional quadrant error compensation (as from SW 2)
S
9.5.3.1 Installation without adaptation characteristic
Page
946
Page
948
9.5.3.2 Installation with adaptation characteristic
t
Page
950
9.5.4 Neural quadrant error compensation (QEC SW 4)
t
S
Page
952
DSaving and loading NQEC data
DStandard start-up QEC
954
9.5.4.1 Start-up of neural QEC
956
DNeural QEC parameterization
S
DParameter transfer
958
9.5.4.2 Further optimization and intervention options
S
S S
y x
960
Measurement time
962
S
9.5.4.3 Power ON/OFF monitoring functions special functions (SW 4)
S
964
9.6 SERVO trace (SW 4)
S S S S S S
S S
S
S S S
966
9.6.1 Selection of measured signal
Page
968
9.6.2 SERVO trace display
Page
10 Axis and Spindle Installation
10.1 Determining sampling interval and interpolation time
Page
General basic MD
10.2 Axis-specific resolutions Corresponding data
10.2.1 General remarks on the axis-specific resolutions
10.2.2 Input, display and position control resolution
Page
10.2.3 Resolution block diagram
10.2.4 Resolution codes
NC MD 5002 NC MD 1800* NC MD 1800*
Metric (degrees)
Inches (degrees)
10.2.5 Permissible resolution combinations
- - - -
Page
Page
10.2.7 Maximum velocity for thread cutting
10.2.8 Maximum traversing range
Page
1014
10.2.9 Influence on the display
10.2.10 Influence on the modes/function
Millimeters / Degrees / Inches
Page
Page
10.3 BERO (SW 4 and higher)
Page
1020
10.4.1.2 Speed setpoint matching / tacho compensation
Page
Caution: The low speed setpoint has an adverse effect on the control behaviour of the axis.
10.4.1.3 Servo gain factor K
NC MD 252*
Good speed controller optimization is a precondition for a correct K
factor setting.
Page
10.4.1.4 Acceleration NC MD 276*
Page
10.4.1.5 Jerk limitation (as from SW 6)
/
10.4.1.6 Position monitoring
10.4.1.7 Dynamic contour monitoring
10.4.2 Drift compensation
10.4.3 Axis traversing 10.4.3.1 Traversing in jog mode
10.4.3.2 Program-controlled traversing
10.4.4 Reference point approach
10.4.4.1 Reference point approach without automatic direction recognition
Page
Page
10.4.4.2 Reference point approach with automatic direction recognition
10.4.4.3 Program-controlled reference point approach
10.4.4.4 Referencing without programmed motion (with SW 4 and higher)
10.4.4.5 Setting reference dimension by a PLC request (SW 4 and higher)
Page
10.4.5 Distance-coded reference marks
Page
10.4.5.1 Initial installation of distance-coded reference marks
1 2 3 4 5 6 7 k
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10.5 Spindle installation, spindle functions
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10.5.1 Open-loop control mode
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10.5.2 Oscillation mode
10.5.3 Positioning mode, M19, M19 through several revolutions 10.5.3.1 General
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10.5.3.2 Absolute positioning sequence (M19)
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10.5.3.3 Incremental positioning sequence (M19 through several revolutions)
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10.5.3.4 Method A and B in the NC-internal solution
10.5.3.5 Gain factor change
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10.5.3.6 Aborting the positioning mode
10.5.4 Curved acceleration characteristic (SW 4 and higher)
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10.5.5 PLC intervention in spindle control
DRK + 1
END OF SECTION
11 Data Backup/CPU Replacement
11.1 Data area
11.1.1 Ways of backing up data
11.1.2 General notes on data backup
11 Data Backup/CPU Replacement 01.99 11.1.2 General notes on data backup
Overview of the data on the following modules:
SINUMERIK 840C (IA)
MMC CPU PLC CPU
NCK CPU
114
11.1.3 Saving/loading NCK data
Procedure to save all RAM data on hard disk
Note: When implementing tool management the data blocks used must be saved by PG.
Run a backup of customer-specific PLC data
116
11.1.4 Data backup procedure via streamer
11.1.5 Restarting after MMC CPU replacement
11.1.6 Loading via V24 interface or FD-E2
11.1.7 Loading from hard disk (control startup with user data)
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Drive machine data cannot be loaded while control is in general reset mode.
Warning: Digital drives must be switched in!
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11.1.8 CPU replacement NCK CPU replacement
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12 Functional Descriptions
12.1 Leadscrew error compensation 6FC5 150-0AH01-0AA0 12.1.1 Corresponding data
12.1.2 Functional description
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12.2 Rotary axis function 12.2.1 Corresponding data
12.2.2 Functional description
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12.3 Endlessly rotating axis (SW 4 and higher) 12.3.1 Corresponding data
12.3.2 Display of endlessly rotating axis
NC-STOP
12.3.3 Reaction of endlessly rotating function to
and NC-RESET
12.4 Dwell in relation to axes or spindles
12.4.1 Dead time compensation, NC MD 330
12.4.2 Extension of dwell (SW 5 and higher) 12.4.2.1 Corresponding data
12.5 Warm restart 12.5.1 Corresponding data
12.5.2 Functional description
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12.6 Coordinate transformation 6FC5 150-0AD04-0AA0
12.6.1 Corresponding data
12.6.2 Functional description
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12.6.3.1 Definition of machine data for coordinate transformation
Page
12.6.4 Transformation parameters
730 - 739
740 - 749
750 - 759
760 - 769
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12.6.5 Machine data for fictitious axes
12.6.6 NC PLC interface signals
12.6.7 Explanation of the programming and operation of coordinate transformation
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12.6.8 Examples of coordinate transformation 12.6.8.1 Example of TRANSMIT coordinate transformation
12.6.8.2 Example of 2D coordinate transformation
12.6.8.3 Example of 3D coordinate transformation
12.6.9 Transformation machine data change without warm restart
12.7 Spindle functions 12.7.1 Overview
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12.7.2 Description of the spindle modes
12.7.2.1 Open-loop control mode
Selecting the open-loop control mode
Gear ratio changing
Data required
12.7.2.2 Oscillation mode
12.7.2.3 Positioning mode (M19, M19 through several revolutions)
Selecting the positioning mode
Data required
The positioning sequence
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Gain factor change
Page
Aborting the positioning mode
Curved acceleration characteristic (SW 4 and higher)
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12.7.2.4 C axis mode
Selection and deselection of the C axis mode
Block search via blocks with M functions for C axis ON/OFF
C axis synchronization (SW 4 and higher) Corresponding data
Synchronizing and referencing
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Initiating the C axis mode
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Encoder-specific resolution
Possible configurations for the C axis mode
1262
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12.8 Following error compensation for thread cutting
12.8.1 Multiple thread
12.8.2 Thread re-cutting/setting up
12.9 Thread cutting position controlled spindle (SW 2 and higher)
The function THREAD CUTTING POSITION-CONTROLLED SPINDLE is an option.
12.9.1 Corresponding data
12.9.2 Description of function
12.9.2.1 Switching on the function
12.9.2.2 Switching off the functions
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12.9.3 Parameter set switchover with thread functions
12.9.4 Option
12.9.5 Reset behaviour
12.9.6 Reading in G functions
12.9.7 Interface signal
DR 13
12.9.8 Display
12.10 FIFO/predecoding 12.10.1 Rapid block change using FIFO function (up to SW 2 only)
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12.10.2 Control of predecoding (SW 5 and higher) 12.10.2.1 Corresponding data
12.11 Absolute encoder 12.11.1 SIPOS absolute encoder up to SW 4 12.11.1.1 Functions
)
12.11.1.2 Hardware requirements
12.11.1.3 Synchronizing the absolute encoder with the machine absolute system
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:
12.11.1.4 What happens on warm restart (POWER ON)
12.11.1.5 Special case Parking axis
12.11.1.6 Absolute encoder error
Comments
12.11.1.7 SIPOS absolute encoder errors
1-50, 93-195, 240-253
51-70
71-80, 200-230
81-86
12.11.2 ENDAT absolute encoder (SW 5.2 and higher)
12.11.2.1 Function features
R
12.11.2.2 Hardware requirements
12.11.2.3 Accuracy
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12.11.2.4 Special features for large traversing ranges
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12.11.2.5 Offset of the absolute encoder from the machine absolute system
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:
12.11.2.6 Behaviour on power on)
Parking axis
12.11.2.7 Special case
12.11.2.8 Absolute encoder error
12.11.3 Range extension with ENDAT absolute encoder (as from SW 6) 12.11.3.1 Description of function
12.11.3.2 Storing absolute information
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12.11.3.3 First start-up
12.11.3.4 Special start-up cases
12.11.3.5 Start-up after data loss
12.12 Path dimension from PLC General notes
Path dimension from the PLC
12.12.1 Execution of the function
12.12.2 Termination of the function
Path dimension from the PLC
12.12.3 Interruption
12.12.4 Meaning of NC MD 5008, bit 7
CAUTION
12.12.5 Influence of the modes on the path dimension function from the PLC
12.12.5.1 Path dimension from the PLC and JOG operating mode
12.12.5.2 Path dimension from the PLC and MDA, TEACH IN and AUTOMATIC modes
A
Comments:
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12.13 Indexing function from the PLC
12.13.1 Division in set-up mode
12.13.2 Division from the PLC
12.13.3 Explanation of indexing function terms
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12.13.4 Machine data for the function Setup mode division related
Page
12.13.5 Traversing an indexing axis to the reference point
12.13.6 Monitoring
12.13.7 Actual value display
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12.13.8 PLC user interface
12.13.9 Conditions for the function Setup mode division related
12.13.10 Error messages from the NC to the PLC
12.14 Dynamic feedforward control and setpoint smoothing filter
12.14.1 Feedforward control
The FEEDFORWARD CONTROL function is an option.
12.14.1.1 Corresponding data
12.14.1.2 Functional description
12.14.2 Setpoint filter in drive (SW 4 and higher)
12.15 Switchover measuring system 1 or 2 (SW 2 and higher) 12.15.1 Corresponding data
12.15.2 Feed axes
12.15.3 Measuring circuit monitoring and alarm processing
12.15.4 C axes to spindles
12.16 Quadrant error compensation (SW 2 and higher) 12.16.1 Corresponding data
12.16.2 Parameterization
12.16.3 Installation
12.16.3.1 Installation without adaptation characteristic
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12.16.3.2 Installation with adaptation characteristic
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12.17 Axis converter / spindle converter (SW 2 and higher) 12.17.1 Corresponding data
12.17.2 Axis converter 12.17.2.1 Description of function
12.17.2.2 Programming
12.17.3 Spindle converter 12.17.3.1 Description of functions
12.17.3.2 Programming
12.17.3.3 Interfaces
12.18 Functional description of gearbox interpolation (up to SW 3)
12.18.1 Corresponding data
12.18.2 Brief description of GI functions
12.18.2.1 Definition of leading and following drives
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12.18.3 Operating principle
12.18.4 Link types with constant link factor 12.18.4.1 Setpoint link
12.18.4.2 Actual value link
12.18.4.3 Setpoint velocity/actual position link (SW 4 and higher)
Parameterization
Compensatory control
12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher)
12.18.5.1 General
12.18.5.2 Functional description
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12.18.6 Variable cascading of GI following drives (SW 4 and higher)
12.18.7 Gearbox interpolation chain
12.18.8 Following drive overlays
12.18.9 Influencing the following error
12.18.10 Block search
12.18.11 GI monitors
12.18.11.1 Monitoring for maximum velocity/speed and maximum acceleration
12.18.11.1.1 Velocity/speed limitation of ELG following axes (as from SW 6.4)
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12.18.11.2 Fine/coarse synchronism
t
12.18.11.5 HW/SW limit switches of following drive
12.18.11.6 Special features relating to following axes
12.18.11.7 Special features relating to following spindles
12.18.12 Programming
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12.18.12.1 Programming via NC part program
12.18.12.2 Programming via PLC
12.18.12.3 Programming via input display
12.18.12.4 Default settings via machine data
12.18.13 Start-up
12.18.13.1 Brief start-up of a GI grouping
12.18.13.2 Full start-up procedure
12.18.13 Start-up
12.18.13.1 Brief start-up of a GI grouping
12.18.13.2 Full start-up procedure
Set position control sampling times
Drift and tacho compensation
General optimization of axes and spindles
Setting the feedforward control
Matching the dynamic response of the drives
Page
Setting the GI machine data and the necessary PLC signals
Optimization of the compensatory controller
Calculating the time constant for the parallel model
Entering the monitoring threshold values
Checking the GI programming functions
Setting the interlocks
12.18.14 Special cases of gearbox interpolation 12.18.14.1 Synchronous spindle
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12.18.14.2 Gantry axes; machines with forced coupling
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12.18.15 Gearbox interpolation status data
12.18.15.1 Format of data list (SW 3)
. . . . . .
12.18.16 Examples 12.18.16.1 Overview of application examples
12.18.16.2 Hobbing
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12.18.16.3 Inclined infeed axes
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12.19 Interpolation and compensation with tables and temperature compensation
12.19.1 Options
12.19.2 Activation
IKA
12.19.3 Interlocks and monitoring
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12.19.4 Temperature compensation TC
12.19.4.1 Types of influence
Page
12.19.4.2 Functional description
12.19.4.3 Data structure
12.19.4.4 Activation of function
12.19.5 Interpolation and compensation with tables
Page
12.19.5.1 Functional description
12.19.5.2 Data structures and data assignment
12.19.5.3 Data access
Data access via operator panel/machine data dialog
Data access via part program
2. Example for calculating compensation curves
12196
12197
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Data access via MMC/data transfer
Data access via PLC (command channel, DB 41)
12.19.5.4 Activating IKA data
12.19.5.5 Overview of valid IKA data
Page
12.19.5.6 IKA calculation sequence
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12.19.5.7 Meaning of the data types
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12.19.5.9 Viewing the IKA data during programming
12.19.5.10 Compensation beyond the working area
12.20 Extended stop and retract (ESR) (SW 4 and higher)
12.20.1 Functional description
12.20.2 Parameterization, control and programming
Page
12.20.3 Monitoring sources (error detection)
12.20.4 Mains failure detection and mains buffering 12.20.4.1 Mains failure detection
12.20.4.2 DC link overvoltage limitation (611D)
12.20.4.3 Mains buffering (611D only)
12.20.4.4 DC link undervoltage monitoring in 611D
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12.20.5.2 Monitoring for generator minimum speed limit
12.20.5.3 Communications/control failure
12.20.6 Stopping
12.20.6.1 Stopping as open-loop control function
12.20.6.2 Stopping as autonomous drive function
12.20.7 Retraction
Sources
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12.20.7.1 Retraction as open-loop control function
Page
12.20.7.2 Retraction as autonomous drive function (611D)
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5022
12.21 Simultaneous axes 12.21.1 Corresponding data
12.21.2 Handwheel for simultaneous axes in automatic mode
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12.22 Software cam (position measuring signals)
12.22.1 Corresponding data
12.22.2 Functional description
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Axis1
121
Axis1
237
121
Axis2
12.23 Actual-value system for workpiece 12.23.1 Corresponding data
12.23.2 Reference systems
12.23.3 Functional description
12.23.4 Example of function
12.24 Travel to fixed stop
12.24.1 Corresponding data
12.24.2 Functional description
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CAUTION
12.24.3 Travel to fixed stop with analog drives
12.24.4 Travel to fixed stop with fixed clamping torque (torque limitation via terminal 96)
12.24.4.1 SIMODRIVE 611A
12.24.4.2 SIMODRIVE 611A MSD or SIMODRIVE 660
12.24.5.1 SIMODRIVE 611A
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12.24.5.2 SIMODRIVE 611A MSD or SIMODRIVE 660
12.24.6 Deselection of the function
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12.24.7.3 Deselection of travel to fixed stop Timing of travel to fixed stop deselection
12.24.7.4 Meaning of signals
12.24.7.5 Travel to fixed stop with digital drives (SIMODRIVE 611D MSD/FDD)
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12.25 Flexible memory configuration (SW 4 and higher) 12.25.1 Corresponding data
12.25.2 System features, boundary conditions
12.25.3 Functional description
12.25.4 Memory configuration on control power-up
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DRAM memory configuration
SRAM memory configuration
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12.26 BERO interface (SW 4 and higher)
12.27 Parameter set switchover
12.27.1 Parameter set switchover (up to SW 3) Axis parameter sets (NCK/SERVO)
Spindle parameter sets (NCK/SERVO)
FDD parameter sets (611D)
MSD parameter sets (611D)
12.27.2 Parameter set switchover with SW 4 and higher (option)
"Position control" parameter group
Page
Ratio" parameter group
Drive parameter group
12.27.3 Switchover
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12.27.4 Diagnosis
12.27.5 Operator inputs
12.27.6 Power ON, system start, power OFF, restart
12.27.7 Compatibility
12.28 High-speed data channels
12.28.1 Corresponding data
12.28.2 Functional description
Page
12.28.3 Configuration
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12.28.5 Configuration of a high-speed data channel
12.28.6 Fast synchronous data channel
12.28.7 Use of a high-speed data channel
12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)
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12.29 Extension of inprocess measurement (SW 4 and higher)
Extended measurement (as from SW 6)
12.29.1 Functional description
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12.29.2 General hardware conditions for "Extended measurement"
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12.30 Master/slave for drives, SW 4.4 and higher, option
12.30.1 Corresponding data
General notes
12.30.2 Difference to synchronous spindle/GI
12.30.3 Function description
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12.30.4 Activating/deactivating the master/slave torque compensation control
12.30.5 Response in the event of an error
Page
12.30.6 Effects on existing functions
12.31 Dynamic SW limit switches for following axes 12.31.1 Corresponding data
12.31.2 Description of function
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12.32 Collision monitoring (as from SW 6) 12.32.1 General description
12.32.2 Defining a protection zone
Definition of a moving protection zone
12.32.3 Activation of collision monitoring of a protection zone
12.32.4 The motion axes of a protection zone
12.32.5 Machine coordinate systems
12.32.6 Adaptation of the protection zone to the active tool
Adapting the protection zone to the active tool with tool offset allowance
12.32.7 Activating machine space adaptation
12.32.8 Reduction zone of a protection zone
Reduction zone of protection zone
12.32.9 Reduction factor
12.32.10 Dead-time compensation
12.32.11 Protection zone collision
12.32.12 Collision alarms
12.32.13 Deselection of collision of monitoring of a protection zone
12.32.14 Example on a double-slide turning machine
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12.32.15.2 Collision monitoring without reduction zone
12.32.15.3 Automatic protection zone adjustment for tool types > = 20 (as from SW 6.3)
Adjustment of the protection zone to the active tool for tool types > = 20
12.33 Description of function of current and speed setpoint filters 12.33.1 Introduction
Current control loop
Speed control loop
Fig. 12-1 Overview of speed and current control loops 12332
Speed control loop
Fig. 12-2 Overview of speed control loop
12333
MSD field control FDD field setpoint =0
Fig. 12-3 Overview of current control loop
12334
12.33.1.1 Fourier analysis
12.33.1.2 Measurement range (bandwidth), measurement time
12.33.1.3 Measurement procedure
12.33.2 Optimization of speed controller
12.33.2.1 Machine data
12.33.2.2 Optimization of proportional gain of speed controller
12.33.2.3 Optimization of integral-action component (reset time) of speed controller
12.33.3 Current setpoint filter
12.33.3.1 Machine data
12.33.3.2 Scope of application of low pass as current setpoint filter
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12.33.3.3 Scope of application of bandstops as current setpoint filter
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12.33.4 Speed-dependent current setpoint filter
12.33.4.1 Machine data
12.33.4.2 Description
12.33.5 Speed setpoint filter
12.33.5.1 Machine data
12.33.5.2 Bandstops and low passes as speed setpoint filter
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12.34 Actual value passive monitoring axis (as from SW 6.3) 12.34.1 General
12.34.2 Parameterization
12.34.3 Restrictions
12.34.4 Alarm messages
12.34.5 Parameterization examples
12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown)
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Parameterization of FX73 and FX74
Page
12.36 Inch/metric switchover function (as from SW 6.3) 12.36.1 General
12.36.2 Functional description
12.36.3 System data
12.36.4 Inch/metric switchover function
12.36.5 Inch/metric conversion function
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12.36.6 Deleting the conversion data
12.36.7 Error handling
...
12.36.8 Configurability of the conversion
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12.36.9 List of descriptions
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13 Index
Section A
B
C
132
D
E
F
G
H
134
I
L
M
N
136
P
Q
R
S
T
U
V
W
Page
User Documentation
Overview of SINUMERIK 840C Documentati on / OEM Version for Windows
Electronic Documentation
Service Documentation
Manufacturer Documentation
General Documentation
