Praesideo 3.5 Installation and User Instructions 12 Appendices

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BKycon KPP-4P connector

B.1 Introduction

This appendix contains assembly instructions and a connection diagram for the Kycon KPP-4P connector that is used to connect the PRS-NSP Network Splitter, the PRS-FIN(S), PRS-FINNA Fiber Interface, the PRS- CSR Remote Control Station and the PRS-CSI Call Station Interface to power supplies.

B.2 Assembly

The connector consists of the following (see figure B.1):

ACustomer Cable B Strain Relief

C Plastic Enclosure D Metal Spring

E Plastic Guide

F Top Metal Cover G Pin Mold

H Lower Metal Sleeve I Plastic Coupling

A

B

C

D

semi-circular notch

E

FG

 

H

I

arm

 

slot

 

'U' section

 

slotted cut-out

 

metal tabs

figure B.1: Assembly drawing

Proceed as follows to assembly a Kycon KPP-4P connector:

1Attach Strain Relief (B) to Plastic Enclosure (C).

2 Pass Cable (A) through Strain Relief (B)/Plastic Enclosure (C) assembly, Metal Spring (D) and Plastic Guide Ring (E).

3 Solder cable wires to solder cups on Pin Mold (G).

4 Properly align Pin Mold (G) with Lower Metal Sleeve (H). The slotted sections on the sides of the Pin Mold (G) must line up with the slotted cut-outs on the Lower Metal Sleeve (H) and the 3 semi- circular notches around the perimeter of the Pin Mold (G) must line up with the 3 metal tabs inside the Lower Metal Sleeve (H).

5 Push Pin Mold (G) forward into the Lower Metal Sleeve (H) until it locks into place.

6 Manually press the 3 metal tabs on the Lower Metal Sleeve (H) into the notches in the Pin Mold (G).

7 Crimp 'U' section of Lower Metal Sleeve (H) onto Cable (A).

8 Fit Plastic Ring Guide (E) into Lower Metal Sleeve

(H)by placing plastic arms into the appropriate slots on the sides of the sleeve.

9Attach Top Metal Cover (F) onto Lower Metal Sleeve

(H). Be sure to align all tabs and securely install cover.

10Push Metal Spring (D) onto the Top Metal Cover (F)/ Lower Metal Sleeve (H) assembly. This will help to hold the assembly together.

11Push Strain Relief (B)/Plastic Enclosure (C) assembly onto the Top Metal Cover (F)/Lower Metal Sleeve

(H)assembly. The two assemblies must be properly aligned as shown in the drawing. Be sure to check that the Metal Spring (D) remains in place and does not go underneath either the Plastic Enclosure (C) or the Plastic Guide (E) or twists during assembly. A significant amount of force may be necessary to lock the two assemblies together.

12Check to make sure that the Strain Relief (B)/Plastic Enclosure (C) assembly is securely locked into place over the Top Metal Cover (F)/Lower Metal Sleeve

(H)assembly. The two assemblies should not be able to be pulled apart.

13Properly align the new assembly with the Plastic Coupling (I) as shown in the drawing. Push assembly into Plastic Coupling (I) until it locks properly into place. The entire plug assembly is now complete.

Bosch Security Systems 2011-02

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Bosch Appliances 3.5 manual Kycon KPP-4P connector, Assembly

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